RELAYS AND OPTOCOUPLERS. Product Overview
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1 RELAYS AND OPTOCOUPLERS Product Overview
2 2
3 TABLE OF CONTENTS RELAYS AND OPTOCOUPLERS Features, Benefits, Applications 859 SERIES Rail-Mounted Terminal Blocks with a Miniature Switching Relay or an Optocoupler 857 SERIES Sockets with a Miniature Switching Relay 788 SERIES Sockets with a Miniature Switching Relay 858 SERIES Sockets with an Industrial Relay 286 SERIES Pluggable Relay Modules for Carrier Terminal Blocks 287/288 SERIES Mounting Carriers with a Miniature Switching Relay 789 SERIES Relay Modules in a DIN-Rail Mount Enclosure
4 WAGO RELAYS AND OPTOCOUPLERS Features, Benefits and Applications Easy to use, easy to maintain Economical to purchase, efficient to use Increased operational reliability Modules sized to suit any space Easy planning and commissioning Modern equipment design requires multiple components that can meet diverse challenges. WAGO AUTOMATION provides a broad range of relays and optocouplers to support some of the world s most demanding applications. Relays and optocouplers are used everywhere that electrical signals must be transmitted and galvanic isolation, level adjustment or amplification are required. These devices are suitable for all industrial applications: process and power technology, rail vehicles, shipbuilding, as well as control cabinets. BENEFITS Relays and Optocouplers Easily terminate conductors from to AWG ( mm 2 ) without preparation Optimized for any application Wide range of accessories (e.g., adjacent jumpers and markers) Switchable loads from ma to 6 A 4
5 WAGO Relay Modules Conveniently Interface Electronics and Peripheral Devices WAGO Optocouplers The Modern and Powerful Alternative In modern automation systems, electromechanical relays safely connect process peripherals with electronic control, alarm and monitoring systems. For example, relays perform the following tasks: Electrical isolation with high isolation levels between input and output circuits Adjusting different signal levels Signal amplification and/or signal multiplication if varying potentials coexist To perform these tasks and more, WAGO AUTOMATION offers a full range of relay modules to support a diverse array of applications. Depending on the task and application requirements, there is a choice of relay modules with different nominal voltages, contacts, contact materials, housings and designs. In addition to standard switching relays, other relay models are available including bistable, timer, latching and safety relays with force-guided contacts. The comprehensive design of modern relays provides applications with the following benefits: Immunity to electromagnetic interference and transient voltages High, short-term overload capacity on both input and output sides Minimal switching loss A single module that switches both direct and alternating currents As a link between process peripherals and electronic control, alarm and monitoring systems, optocoupler modules boast the following advantages over electromechanical relays: Longer service life no mechanical wear High switching frequency due to short switch-on and switch-off times Vibration resistance No contact bouncing Noiseless switching Low control power requirement WAGO AUTOMATION provides a full range of optocouplers for all interfaces between control and load circuits in applications where the following advantages are needed: Electrical isolation between input and output circuits Adjustment of differing signal levels Signal amplification Optocouplers are available with different nominal voltages, switching capacities and housing options to suit any application. 5
6 859 SERIES Rail-Mounted Terminal Blocks with a Miniature Switching Relay or an Optocoupler With a large variety of relays and optocouplers, the 859 Series will suit any industrial interface application. The compact, 6 mmwide housing is ideal for space-restricted control panels. Simple commoning at the control and load side streamlines looping through of common input and output potentials. A robust design and vibration-proof CAGE CLAMP Spring Pressure Connection Technology ensure continuous and uninterrupted operation for any system. solid fine-stranded ferruled 6
7 6 mm-wide housing for DIN-rail mounting Front-side jumpers streamline connections Top-of-unit LED for status signal indication Each termination unit carries an integrated test port for a mm test pin 7
8 859 SERIES Rail-Mounted Terminal Blocks with a Miniature Switching Relay Description Item No. Nominal Input Voltage V N Max. Switching Voltage Max. Continuous Current Relay with changeover contact VDC VDC 48 VDC 60 V DC 0 VDC 0 VDC 250 VAC 5 A Relay with changeover contact V AC/DC V AC/DC 48 V AC/DC 5 V AC/DC 230 V AC/DC 250 VAC 5 A contact and gold contacts VAC* 5 A* contact, gold contacts and extended input voltage/temperature range VDC 48 VDC 5 VDC 250 VAC* 3 A* contact and gold contacts VAC 250 VAC* 5 A* contact and gold contacts VAC 250 VAC* 5 A* contact and gold contacts VAC* 250 VAC* 5 A* contact VAC 250 VAC 5 A contact and defined turnon/off threshold VAC 250 VAC 5 A contact and extended input voltage/temperature range VAC 3 A contact and extended input voltage/temperature range VDC 250 VAC 3 A contact and extended input voltage/temperature range VDC 48 VDC 72 VDC 0 VDC 250 VAC 3 A * In order to prevent the gold layer from being damaged, the specified switching voltages and currents shall not be exceeded. Evaporation of the gold layer may reduce the service life of the relay. 8
9 Rail-Mounted Terminal Blocks with an Optocoupler Description Item No. Nominal Input Voltage V N Nominal Output Voltage Range Max. Continuous Current Optocoupler with an extended output voltage/temperature range, for railway applications VDC 360 VDC 00 ma Optocoupler with an extended output voltage/temperature range, for railway applications VDC 960 VDC 00 ma 00 ma Optocoupler VDC 00 ma VDC 330 VDC 00 ma Optocoupler, negative switching, power optocoupler V A 0V VDC 3 A Optocoupler, power optocoupler A VDC 3 A Optocoupler, power optocoupler VDC 3 A Optocoupler, power optocoupler A VDC 353 VDC 4 A Optocoupler, positive switching, increased input frequency up to 00 Hz, input voltage up to 270 VAC 3 2 V A 0 V VAC 2030 VDC 500 ma Optocoupler, negative switching 0 V A V VDC 500 ma Optocoupler, negative switching 0 V A V VDC 2030 VDC 500 ma Optocoupler, negative switching 0 V A V VDC 500 ma Optocoupler, negative switching 0 V A 5 V VDC 500 ma Optocoupler, positive switching 0 V A V VDC 2030 VDC 500 ma Optocoupler, positive switching 0 V VDC 500 ma A Optocoupler, positive switching V VDC 500 ma Optocoupler VDC 260 VAC 500 ma 9
10 857 SERIES JUMPFLEX Sockets with a Miniature Switching Relay or a Solid-State Relay WAGO 857 Series Relay and Optocoupler Modules are supplied in 6 mm-wide housing and share a common profile. The modules feature a single, flexible in-line jumper system (e.g., for supply voltages), eliminating discrete wiring. The pluggable relays can be replaced quickly and easily when needed. An optional interface adapter plugs into the input or output side, combining eight modules and connecting them via interface cable. solid fine-stranded ferruled 0
11 Available interface adapter Pluggable and solid-state relays Industry s most compact just 6 mm wide Potential commoning on every level Top-mounted LED clearly indicates status Versions available with 5230 V AC/DC input voltage
12 857 SERIES Sockets with a Miniature Switching Relay or a Timer Relay Description Item No. Nominal Input Voltage V N Max. Switching Voltage Max. Continuous Current Relay with changeover contact VDC 48 VDC 60 V DC 250 VAC 6 A V AC/DC 5 V AC/DC 230 V AC/DC 250 VAC 6 A VAC* 6 A* Relay with changeover contact and gold contacts V AC/DC 5 V AC/DC 230 V AC/DC 250 VAC* 6 A* N.C VDC 00 ma Solid-state relay V AC/DC 048 VDC 00 ma N.C V AC/DC 048 VDC 00 ma N.C VAC A Solid-state relay V AC/DC 0 VAC A N.C V AC/DC 0 VAC A N.C A Solid-state relay V AC/DC 0 2 A N.C V AC/DC 0 2 A * In order to prevent the gold layer from being damaged, the specified switching voltages and currents shall not be exceeded. Evaporation of the gold layer may reduce the service life of the relay.
13 US US V 5 V V 5 V V 5 V V 5 V V 5 V Timer Relays Description Item No. Input Voltage Range Output Voltage Range Max. Continuous Current Multifunction timer relay with changeover contact, 4 functions, 4 time ranges: 0. s 30 min μc S S VDC 250 VAC 6 A Solid-state relay with make contact, 4 functions, 4 time ranges: 0. s 30 min μc S S4 N.C VDC 0 2 A Solid-state relay with make contact, 4 functions, 4 time ranges: 0. s 30 min μc S S4 N.C VDC 230 VAC A Multifunction timer relay with changeover contact, functions, 8 time ranges St GND μc S S0 DO VDC 250 VAC 6 A Multifunction timer relay with changeover contact, 7 functions, 2 x 8 time ranges St GND μc S S0 DO VDC 250 VAC 6 A 8-Channel Interface Adapter for System Wiring Description Item No. Nominal Voltage Current Carrying Capacity per Channel Max. Continuous Current 8-channel adapter, with -pole interface cable connector, positive switching input** Interface FLK A 2.5 A 8-channel adapter, with -pole interface cable connector, positive switching output** Interface FLK A 2.5 A 8-channel adapter, with D-sub male connector, input with 5-pole interface cable connector, positive switching** Interface A 2.5 A SUB-D ** For use on the 857 Series socket s coil side *** For use on the 857 Series socket s contact side
14 788 SERIES Sockets with a Miniature Switching Relay or a Solid-State Relay WAGO 788 Series Relay Sockets are an excellent platform for industrial and process automation switching relay applications. Featuring plug-and-play, miniature switching relays ( or 2 changeover contacts), the 788 Series relays are ultra-compact, fitting where other relays won t. A compact design is just one of the 788 Series unique and highly beneficial features. A robust, easy-to-use lever lifts/ejects relays, simplifying replacement even if relay modules are side-by-side. For flexibility and the reduction of part numbers, the 788 Series can be ordered as: a fully equipped relay module, a relay and LED for switching status indication, or as individual components. solid fine-stranded ferruled
15 Relays with or 2 changeover contacts switch up to 6 A DIN-rail mount relay sockets WMB markers and marking strips Pluggable status indicator (LED) with integrated recovery diode Integrated test ports easy troubleshooting 5
16 788 SERIES Sockets with a Miniature Switching Relay Description Item No. Nominal Input Voltage V N Max. Switching Voltage Max. Continuous Current contact and status indication (5 mm high) VDC 48 VDC 60 VDC 0 VDC 250 VAC 6 A Relay with 2 changeover contacts and status indication (5 mm high) VDC 48 VDC 60 VDC 0 VDC 250 VAC 2 x 8 A contact and status indication (5 mm high) VAC 5 VAC 230 VAC 250 VAC 6 A Relay with 2 changeover contacts and status indication (5 mm high) VAC 5 VAC 230 VAC 250 VAC 2 x 8 A contact, with gold contacts and status indication (5 mm high) VAC* 6 A* Relay with 2 changeover contacts, with gold contacts and status indication (5 mm high) VAC* 2 x 8 A* contact, with gold contacts and status indication (5 mm high) VAC 230 VAC 250 VAC* 6 A* Relay with 2 changeover contacts, with gold contacts and status indication (5 mm high) VAC 230 VAC 250 VAC* 2 x 8 A* * In order to prevent the gold layer from being damaged, the specified switching voltages and currents shall not be exceeded. Evaporation of the gold layer may reduce the service life of the relay. 6
17 Description Item No. Nominal Input Voltage V N Max. Switching Voltage Max. Continuous Current contact and status indication (5 mm high) VAC 6 A Safety relay SR2M (2 changeover contacts), with force-guided contacts and status indication VAC 6 A contact, manual operation and status indication, extended input voltage/temperature range VAC 6 A Relay with 2 changeover contacts, manual operation and status indication, extended input voltage/temperature range VAC 2 x 8 A Sockets with a Solid-State Relay Description Item No. Nominal Input Voltage V N Output Voltage Range Max. Continuous Current - Solid-state relay A - - Solid-state relay A - Solid-state relay VAC A - (L) Solid-state relay V AC/DC 275 VAC 4 A ( Last) 7
18 858 SERIES Relay Sockets with an Industrial Relay WAGO DIN-rail mount 858 Series Relay Sockets are designed for conventional industrial relays with standard pin spacing. The sockets carry 33.5 to 35.5 mm-high relays equipped with 2 or 4 changeover contacts. All socket contacts feature two conductor entries at each Push-in CAGE CLAMP connection point for either a 2 x 0.34 mm 2 ( AWG) to.5 mm 2 (6 AWG) or x 2.5 mm 2 ( AWG) cross-section. Push-in CAGE CLAMP allows direct insertion of solid conductors and ferruled conductors from /0.5 mm 2 (20 AWG) and larger. Speedy socket service: rapidly replace relays without removing conductors. solid fine-stranded ferruled 8
19 Relays with power contacts or gold contacts for dry switching circuits Integrated LED indicator, mechanical relay status and manual operation Dual conductor entries with push-in termination technology Push-in jumpers for coil side 9
20 - 858 SERIES Relay Sockets with an Industrial Relay Description Item No. Nominal Input Voltage V N Max. Switching Voltage Max. Continuous Current Relay with 4 changeover contacts VAC 4 x 5 A 2 34 Relay with 4 changeover contacts and gold contacts VAC* 4 x 5 A* Relay with 4 changeover contacts VAC 230 VAC 250 VAC 4 x 5 A Relay with 4 changeover contacts and gold contacts VAC 230 VAC 250 VAC* 4 x 5 A* Relay with 4 changeover contacts and extended input voltage/temperature range VAC 4 x 5 A Relay with 2 changeover contacts 250 VAC 2 x A VAC * In order to prevent the gold layer from being damaged, the specified switching voltages and currents shall not be exceeded. Evaporation of the gold layer may reduce the service life of the relay. 20
21 2
22 286 SERIES Pluggable Modules Relays and Solid-State Relays Pluggable modules for carrier terminal blocks maximize flexibility while simplifying maintenance:. The DIN-rail mount carrier block is wired just like a standard terminal block. 2. Modules are then plugged into the terminal block after wiring. 3. For ease of maintenance, the modules are replaced in one step without disturbing terminal block wiring. This intelligent design also saves space and reduces wiring costs. A comprehensive range of function modules is available to complement these relay and solid-state relay modules. The modules seamlessly integrate any required function into control cabinets via pluggable modules. Vibration-proof fast maintenance-free CAGE CLAMP termination for all conductor types solid fine-stranded ferruled
23 Easily terminate conductors from 0.08 mm 2 to 2.5 mm 2 (28 AWG) Integrating the interface level and switching function Module removal provides fast and safe separation between logic and control power 23
24 286 SERIES Pluggable Modules Relays Description Item No. Nominal Input Voltage V N Max. Switching Voltage Max. Continuous Current Relay with make contact VDC 60 VDC VAC 5 VAC 230 VAC 250 VAC 5 A Relay with break contact VDC 60 VDC VAC 250 VAC 5 A contact /6 VDC VDC 48 VDC 60 VDC 5 VDC 0 VDC 250 VAC 7 A contact /6 V AC/DC V AC/DC V AC/DC 48 V AC/DC 60 V AC/DC 5 VAC 230 VAC 250 VAC 7 A contact and gold contacts VDC V AC/DC 250 VAC* A* Relay with 2 changeover contacts /6 VDC VDC 48 VDC 60 VDC 5 VDC 0 VDC 250 VAC 7 A Relay with 2 changeover contacts /6 VAC VAC VAC 48 VAC 60 VAC 5 VAC 230 VAC 250 VAC 7 A Relay with break contact and make contact /6 VDC VDC 48 VDC 60 VDC 0 VDC VAC 250 VAC 6 A Relay with 2 make contacts /6 VDC VDC 48 VDC 60 VDC 0 VDC 250 VAC 6 A * In order to prevent the gold layer from being damaged, the specified switching voltages and currents shall not be exceeded. Evaporation of the gold layer may reduce the service life of the relay.
25 Description Item No. Nominal Input Voltage V N Max. Switching Voltage Max. Continuous Current Relay with 2 break contacts and 2 make contacts /6 VDC VDC 48 VDC 60 VDC 5 VDC VAC 230 VAC 250 VAC 5 A Relay with break contact and 3 make contacts Relay with 4 make contacts /6 VDC VDC 48 VDC 60 VDC 5 VDC VAC 5 VAC 230 VAC 5/6 VDC VDC 48 VDC 60 VDC 5 VDC VAC 5 VAC 230 VAC 250 VAC 5 A 250 VAC 5 A Relay with 4 changeover contacts /0 VAC 230 VAC 250 VAC 4 AAC Relay with make contact, for higher DC loads VAC 5 A Relay with 2 changeover contacts and gold contacts VAC* 5 A* Latching relay with break contact and make contact VAC 5 A VAC Bistable relay with changeover contact, positive switching/negative switching _ A3 _ A3 _ VAC 6 A * In order to prevent the gold layer from being damaged, the specified switching voltages and currents shall not be exceeded. Evaporation of the gold layer may reduce the service life of the relay. 25
26 286 SERIES Pluggable Modules Relays Description Item No. Nominal Input Voltage V N Max. Switching Voltage Max. Continuous Current Relay with make contact and extended input voltage/ temperature range / VAC 3 A Relay with break contact and extended input voltage/ temperature range / VAC 3 A contact and extended input voltage/temperature range / VDC 250 VAC 3 A contact, gold contacts and extended input voltage/ temperature range / VAC* 3 A* Relay with 2 changeover contacts and extended input voltage/temperature range / VAC 4 A Relay with break contact, make contact and extended input voltage/temperature range / VAC 4 A Relay with 2 make contacts and extended input voltage/ temperature range / VAC 4 A Relay with 2 break contacts, 2 make contacts and extended input voltage/temperature range / VAC 4 A Relay with break contact, 3 make contacts and extended input voltage/temperature range / VAC 4 A Relay with 4 make contacts and extended input voltage/ temperature range / VAC 4 A * In order to prevent the gold layer from being damaged, the specified switching voltages and currents shall not be exceeded. Evaporation of the gold layer may reduce the service life of the relay. 26
27 Pluggable Modules Solid-State Relays Description Item No. Nominal Input Voltage V N Output Voltage Range Max. Continuous Current Solid-state relay, positive switching VDC 020 VDC 2030 VDC 500 ma Solid-state relay, positive switching VAC 3.57 VDC 020 VDC 2030 VDC 500 ma VDC 2 A Solid-state relay, negative switching VDC 5 A Solid-state relay, positive switching / VDC 2030 VDC 500 ma Solid-state relay, positive switching VDC 4 A Solid-state relay, negative switching VDC VDC 99 VDC.6 A Solid-state relay Nullspannungsschalter VDC VDC 280 VAC A Solid-state relay VDC 00 ma 2 Solid-state relay VDC 00 ma 2 Dual-channel, solid-state relay x 2 x 2030 VDC 2 x 250 ma Solid-state relay with 2 inverted outputs VDC 500 ma 27
28 287/288 SERIES DIN-Rail Mount Carriers with a Miniature Switching Relay Equipped with relay and PLC interface modules, WAGO DIN-rail mount carriers provide fast and easy peripheral signal connections. The fully wired modules provide direct, in-the-field switching of actuators and other coupling elements. To extend product life and increase machine uptime, each carries integrated recovery and reverse voltage protection diodes. Vibration-proof fast maintenance-free CAGE CLAMP termination for all conductor types solid fine-stranded ferruled 28
29 Modules with up to 6 relay functions LED indicator, recovery and reverse voltage protection diodes Pluggable, simple-to-replace relays Easily terminate conductors ranging from 0.08 mm 2 to 2.5 mm 2 (28 AWG) 29
30 287/288 SERIES DIN-Rail Mount Carriers with a Miniature Switching Relay Description Item No. Nominal Input Voltage V N Max. Switching Voltage Max. Continuous Current Relay with make contact, pre-soldered onto carrier V AC/DC 48 V AC/DC 5 V AC/DC 250 VAC 5 A Relay with break contact, pre-soldered onto carrier V AC/DC 250 VAC 5 A contact, pre-soldered onto carrier, with pluggable connectors V AC/DC 250 VAC 5 A contact, pre-soldered onto carrier V AC/DC 230 VAC 250 VAC 6 A Relay with 2 changeover contacts, pre-soldered onto carrier V AC/DC 250 VAC 6 A Relay with make contact, pre-soldered onto carrier, designed for switching high inrush current loads (e.g., filament lamp loads) VAC 6 A Bistable relay with changeover contact, pre-soldered onto carrier B _ VAC 6 A 30
31 Relays with Force-Guided Contacts Description Item No. Nominal Input Voltage V N Max. Switching Voltage Max. Continuous Current Relay with 2 changeover contacts, with force-guided contacts, pre-soldered onto carrier VAC 5 A 2 safety relays, Hengstler H-462 type, with 3 make contacts and break contact, pre-mounted on carrier _ _ VAC 6 A Safety relay, SDS SF 4 type, with 4 break contacts and 4 make contacts, module, pre-soldered onto carrier VDC VDC V AC/DC 48 V AC/DC 60 V AC/DC 230 V AC/DC 250 VAC 6 A 3
32 789 Series Relay Modules in a DIN-Rail Mount Enclosure WAGO 789 Series Switching Relays serve a wide variety of applications, from basic lighting control homes, hotels and commercial structures to comprehensive industrial control cabinets. Just 7.5 mm wide, the compact DIN-rail mount enclosure is ideal for distribution boards and meter cabinets. Available with up to four make contacts (with or without manual operation), 789 Series Relay Modules are ready to suit an increasingly diverse range of applications. Vibration-proof fast maintenance-free CAGE CLAMP termination for all conductor types solid fine-stranded ferruled 32
33 Available with up to 2 break contacts and 2 make contacts, or 4 make contacts in a compact 7.5 mm enclosure Commoning option on each level Marking via common DIN-rail mount terminal block accessories LED indicator for switching status 33
34 SERIES Relay Modules in a DIN-Rail Mount Enclosure Description Item No. Nominal Input Voltage V N Max. Switching Voltage Max. Continuous Current contact VAC A contact V AC/DC 230 VAC 250 VAC A Relay with 2 changeover contacts VDC 0 VDC 250 VAC 8 A Relay with 2 changeover contacts V AC/DC 5 VAC 230 VAC 250 VAC 8 A Relay with 2 break contacts and 2 make contacts VAC 4 AAC Relay with 2 break contacts and 2 make contacts V AC/DC V AC/DC 250 VAC 4 AAC Relay with 4 make contacts VAC 4 AAC Relay with 4 make contacts V AC/DC V AC/DC 250 VAC 4 AAC Latching relay with make contact VAC 6 A Latching relay with make contact VAC 250 VAC 6 A (V) A3 A 0 A=Automatisk 0=OFF = Manuell PA Relay with make contact, Manual/0FF/Auto switch (V) A3 B n.c. B2 A A=Automatik (AUTO) 0=AUS =Manuell EIN (MAN) VAC 6 A contact and manual override VAC A contact and manual override VAC 250 VAC A 34
35 35
36 / RELAIS & OPTOKOPPLER 2.0 US - 06/5 - Printed in Germany - Subject to design changes WAGO Kontakttechnik GmbH & Co. KG Postfach D Minden Hansastraße 27 D Minden Germany Phone: Fax: info@wago.com Online:
JUMPFLEX 857 Series. 0...20 ma 2...10 V. 4...20 ma. Transducers / Relay and Optocoupler Modules
0888-0172/0002-3601 JUMPFLEX 857 Series 2.0 E 12/08 Printed in Germany Subject to design changes 2...10 V 0...20 ma 4...20 ma WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 32385 Minden Hansastraße 27
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