Industrial Robot KK Series
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1 K02TE0-9 Industrial Robot KK Series HIWIN KK industrial robot modularizes both ballscrew and guideway to achieve better performance on accuracy, stiffness, raipd installation, and space saving. With the block of KK driven by ballscrew and sliding on the optimized U-rail, greater stiffness and high accuracy are therefore performed.. Features 〇 n integrated system 〇 Easy installation and maintenance 〇 Compact and lightweight 〇 High accuracy 〇 High stiffness 〇 Complete selection of accessories for most applications. Motor housing Ball screw End seal rease nipple Block Taiwan Patent No. 22 China Patent No US Patent No Tail housing ermany Patent No Top seal Rail Stoppper
2 0 K02TE0-.. Modurization The KK industrial robot integrating ballscrew and guideways becomes a modularized product. The modularized design can help customers saving time, cost and system inspection; therefore, installation efficiency and space-saving are also promoted. Traditional linear stage: Table + 2 uideways + Ballscrew + Base KK industrial robot: Ballscrew + Rail..2 Equivalent Load othic arch contact design sustains load from all direction and offers high rigidity and accuracy...3 High Stiffness By U-shaped cross-section and analysis with software of finite element method, volume and rigidity are made balanced; therefore, rail for high rigidity, compact design and light weight are also accomplished simultaneously. Moment of inertial Unit:mm 4 Y axis Model no. I X I Y KK x x 0 4 Center of of gravity KK x x 0 5 KK x x 0 5 KK x x 0 6 KK x x 0 6 X X axis KK x x 0 6 IX : Moment of inertial computed about X axis IY : Moment of inertial computed about Y axis..4 Various Specification KK industrial robots of various specification are developed, providing customers with choices in different space and loading conditions. Model no. W H KK KK KK KK KK KK 65 W H
3 K02TE0-.2 ccessories ccessories of KK industrial robot are also supported for specific demands, such as alluminum cover, bellows, motor adaptor flange and limit switch. 〇 lluminum cover and bellow: contamination protection. 〇 Motor adaptor flange: connection for different types of motors. 〇 Limit switch: starting point, positioning and other safety matters. luminum cover Motor housing Fitting Plate Limit switch Motor adaptor flange Cover Bellows
4 2 K02TE0-.3 Model Number of KK Series Example: KK600P-400-FCS0 KK 60 0 P E E 2 E - FO C S0 M KK Stage Nominal Width: 40, 50, 60, 6, 00, Ballscrew Lead: KK 40 : KK 50 : 2 KK 60 : 5, 0 KK 6 : 0, 20 KK 00 : 20 KK : 25 ccuracy rade: P: Precision, C: Normal E: Ballscrew Special Order None: Normal Type (unit : mm) KK40 : 00, 50, 200 KK50 : 50, 200, 250, 0 KK60 : 50, 200, 0, 400, 500, 600 KK6 : 340, 440, 540, 640, 740, 940 KK00 : 90, 00, 0, 20, 30 KK : 90, 0, 30, 60 E: Rail Special Order None: Normal Type M:Supply With Motor None:Without Motor Limit Switch: S0: Switch Rail Only S: Omron SX67 S2: Omron SX674 S3: SUNX X-F2 S4: SUNX X-F2-P None: No Limit Switch and Rail C: luminum Cover B: Bellows None: Normal Type Motor daptor Flange ref. catalog (P.6~P.9) E: Block Special Order None: Normal Type Number of Blocks: or 2 Block Type: : Normal S: Short
5 K02TE0-3.4 Specifications M Y M R M P Ballscrew uideway Model No. Nominal Diameter (mm) Lead (mm) Basic Dynamic Load (N) Basic Static Load (N) Basic Dynamic Load Rating (N) Basic Static Load Rating (N) llowable Static Moment M P (N-m) (pitching) Static Rated Moment llowable Static Moment M Y (N-m) (yawing) llowable Static Moment M R (N-m) (rolling) Block Block Block Block Block Block Block Block Block Block Block Block Block Block Block Block S S 2 S S2 2 S S2 2 S S2 KK400 KK5002 KK6005 KK600 KK60 KK620 KK0020 Precision Normal Precision Normal Precision Normal Precision Normal Precision Normal Precision Normal Precision Normal KK25 Precision Normal
6 4 K02TE0-.5 ccuracy rade Model KK40 KK50 KK60 KK6 Rail Length Unit : mm Repeatability ccuracy Running Parallelism Starting Torque(N-cm) Precision Normal Precision Normal Precision Normal Precision Normal ±0.003 ± ±0.003 ± ±0.003 ± ±0.003 ± ±0.003 ± ±0.003 ± ±0.003 ± ±0.005 ± KK00 0 ±0.005 ± ±0.005 ± KK 0 30 ±0.005 ± ±0.007 ±
7 K02TE0-5.6 Maximum Speed Limit Ballscrew Lead Model (mm) KK40 0 KK KK KK6 20 KK00 20 KK 25 (mm) Speed (mm/sec) Precision Normal
8 6 K02TE0-.7 Life Calculations.7. Service Life Under repeated stress between raceway and rolling elements, pitting and flaking occurs while reaching fatigue failure. Service life of KK industrial robot is defined as the distance traveled before any failure of raceway and rolling elements appears..7.2 Nominal Life (L) The service life varies greatly even when the KK units are manufactured in the same way or operated under the same conditions. For this reason, nominal life is used as the criteria for predicting the service life of a KK unit..7.3 Nominal Life Calculation of KK Unit The calulating formulas is divided into two parts, including guideway and ball screw which will obtain two different values. The smaller value would be suitable for the nominal life of KK unit. Formulas of guideway and ball screw nominal life depend on several parameters and are shown as follow: uideway L = ( ft fw. C ) 3 x 50 km Pn L : Life Rating (km) f t : Contact Coefficient (ref. Table ) f w : Loading Coefficient (ref. Table 2) C : Basic Dynamic Load Rating (N) P n : Calculated Loading (N) Table Block type Contact Coefficient f t, S.0 2, S2 0. Table 2 Thrust and Vibration Operating Condition Velocity (V) Loading Coefficient f w No Thrust V < 5m/min.0 ~.5 Low Vibration 5m/min < V < 60m/min.5 ~ 2.0 High Vibration V > 60m/min 2.0 ~ 3.5 Ballscrew and Bearing L = ( fw. C a Pa,n ) 3 6 x 0 rev L : Life Rating (rev.) f w : Loading Coefficient (ref. Table 2) C a : Basic Dynamic Load Rating (N) P a,n : xial Loading (N)
9 K02TE0-7. Lubrication Insufficient lubricating of guideway would lead to reduction of service life. The lubricant provides functions including: Reducing rolling friction and avoiding abrasion Providing lubricating film and extending service life nti-rusting.. Lubricating rease Re-lubricating KK industrial robot for every 00 km is recommened. enerally, lubricating grease is applied for speed under 60 m/min. For operating speed over 60 m/min, grease with higher viscosity could be used. T = Ve 60 T : Lubricating frequency (hrs) Ve : Speed (m/min)..2 rease Nipple Block rease nipple 2 Blocks rease nipple rease nipple
10 K02TE0-.9 Dimension.9. Without cover KK x2-M3xPx6 DP 4-M3xPx4.5 DP 5 2xn-Ø3.4THRU,Ø6.5x3 DP x2-M2.6x0.45Px4 DP SECTION M2.6x0.45Px4.5 DP 0x.2 DP 6 5 L 4-M3xPx6 DP PCD Ø20.03 (n-)x60 60 Ø4h7 L (mm) Mass (mm) n Block 2 Block Block 2 Block KK M4x0.7Px6.5 DP 2x2-M2.6x0.45Px4 DP 2x2-M3xPx DP xn-Ø4.5 THRU,Øx4 DP SECTION M3xPx4 DP K 5x.3 DP L M3xPx6 DP PCD Ø24.03 (n-)x0 0 Ø5h7 L (mm) Mass (mm) K (mm) n Block 2 Block Block 2 Block
11 K02TE0-9 KK60 (Standard) 42 2xm-M2.6x0.45Px4 DP 2x2-M3xPx DP M5x0.Px DP 2xn-Ø5.5 THRU,Ø9.5x4.7 DP SECTION - 4-M3xPx DP PCD 40 4-M4x0.7Px DP PCD L (mm) Mass (mm) K (mm) n m Block 2 Block Block 2 Block KK60 (Light Duty) M2.6x0.45Px3 DP 5x.5 DP 6 K (m-)xk 7 7 L 00 (n-)x Ø6h7 Ø xm-M2.6x0.45Px4 DP 2x2-M3xPx DP 59 2-M5x0.Px DP 2 4 2xn-Ø5.5 THRU,Ø9.5x4.7 DP SECTION - 4-M3xPx DP PCD K (m-)xk 7 7 L 2-M2.6x0.45Px3 DP 0x.5 DP M4x0.7Px DP PCD 40 L (mm) (n-)x00 Mass (mm) K (mm) n m S Block S2 Block S Block S2 Block Ø6h7 Ø2.03
12 20 K02TE0- KK6 (Standard) xm-M2.6x0.45Px4 DP 2x2-M4x0.7Px0 DP 2-M2.6x0.45Px4 DP x2 DP 4-M6xPx2 DP 2xn-Ø6.6 THRU,Øx6 DP SECTION (m-)x H M5x0.Px0 DP PCD Ø46 Ø M4x0.7Px DP PCD 60 (n-)x00 00 L 70 Øh7 L (mm) Mass H (mm) n m Block 2 Block Block 2 Block KK6 (Light Duty) xm-M2.6x0.45Px4 DP 2x2-M4x0.7Px0 DP 5x2 DP 2-M2.6x0.45Px4 DP M6xPx2 DP 2xn-Ø6.6 THRU,Øx6 DP SECTION (m-)x H M5x0.Px0 DP PCD Ø46 Ø M4x0.7Px DP PCD 60 (n-)x00 00 L 70 Øh7 L (mm) Mass H (mm) n m S Block S2 Block S Block S2 Block
13 K02TE0-2 KK x2-M4x0.7Px0 DP 2xm-M2.6x0.45Px4 DP 20x.5 DP 4-M3xPx6 DP Mx.25Px5 DP 2xn-Ø9 THRU,Ø4x.5 DP SECTION M5x0.Px0 DP PCD (m-)x H (n-)x50 L 50 Ø2h7 Ø50.04 L (mm) Mass (mm) H (mm) n m Block 2 Block Block 2 Block KK x2-M4x0.7Px0 DP 2xm-M2.6x0.45Px4 DP 4-M3xPx6 DP x2 DP 4-M0x.5Px20 DP 2xn-Ø THRU,Ø7.5x DP SECTION M6xPx2 DP PCD 90 9 (m-)x H Ø60 Ø70.05 (n-)x50 L 50 Ø5h7 L (mm) Mass (mm) H (mm) n m Block 2 Block Block 2 Block
14 22 K02TE With cover KK x2-M3xPx4 DP M4x0.7Px4 DP 2xn-Ø3.4 THRU,Ø6.5x3 DP 2x2-M2.6x0.45Px4 DP SECTION - 2 L 6 4-M3xPx6 DP PCD Ø20.03 (n-)x60 60 Ø4h7 L (mm) Mass (mm) n Block 2 Block Block 2 Block KK x2-M2.6x0.45Px4 DP M4x0.7Px0 DP 2xn-Ø4.5 THRU,Øx4 DP SECTION x2-M3xPx4 DP K L M3xPx6 DP PCD Ø24.03 (n-)x0 0 Ø5h7 L (mm) Mass (mm) K (mm) n Block 2 Block Block 2 Block
15 K02TE0- KK60 (Standard) xm-M2.6x0.45Px4 DP 2x2-M2.6x0.45Px6 DP M5x0.Px DP 2xn-Ø5.5 THRU,Ø9.5x4.7 DP SECTION - 4-M3xPx DP PCD K (m-)xk L M4x0.7Px DP PCD 40 L (mm) (n-)x00 Mass (mm) K (mm) n m Block 2 Block Block 2 Block Ø6h7 Ø2.03 KK60 (Light Duty) xm-M2.6x0.45Px4 DP 59 2-M5x0.Px DP 2 4 2xn-Ø5.5 THRU,Ø9.5x4.7 DP SECTION M3xPx DP PCD 40 2-M2.6x0.45Px6 DP (m-)xk K L M4x0.7Px DP PCD 40 L (mm) (n-)x00 Mass (mm) K (mm) n m S Block S2 Block S Block S2 Block Ø6h7 Ø2.03
16 24 K02TE0- KK6 (Standard) xm-M2.6x0.45Px4 DP 90 4-M2.6x0.45Px6 DP M6xPx2 DP 2xn-Ø6.6 THRU,Øx6 DP SECTION (m-)x H 5 4-M5x0.Px0 DP PCD Ø46 Ø M4x0.7Px DP PCD 60 (n-)x00 00 L 70 Øh7 L (mm) Mass H (mm) n m Block 2 Block Block 2 Block KK6 (Light Duty) xm-M2.6x0.45Px4 DP 90 4-M2.6x0.45Px6 DP M6xPx2 DP 2xn-Ø6.6 THRU,Øx6 DP SECTION (m-)x H 5 4-M5x0.Px0 DP PCD Ø46 Ø M4x0.7Px DP PCD 60 (n-)x00 00 L 70 Øh7 L (mm) Mass H (mm) n m S Block S2 Block S Block S2 Block
17 K02TE0-25 KK xm-M2.6x0.45Px4 DP 4-M3xPx6 DP Mx.25Px5 DP 2xn-Ø9 THRU,Ø4x.5 DP SECTION M5x0.Px0 DP PCD 70 5 (m-)x H (n-)x50 L 50 Ø2h7 Ø50.04 L (mm) Mass (mm) H (mm) n m Block 2 Block Block 2 Block KK xm-M2.6x0.45Px4 DP 4-M3xPx6 DP Mx.25Px45 DP 2xn-Ø THRU,Ø7.5x DP SECTION - 5 -M6xPx2 DP PCD 90 (m-)x H Ø60 Ø70.05 VIEW E (n-)x50 L 50 Ø5h7 L (mm) Mass (mm) H (mm) n m Block 2 Block Block 2 Block
18 26 K02TE0-.0 Motor Housing and Motor daptor Flange.0. Motor Selection HIWIN Mikrosystem Servo Motor Motor Output Motor Mitsubishi Servo Motor Panasonic Servo Motor Flange Selection KK40 KK50 KK60 KK6 KK00 KK +Brake Driver 00W FRC F2 F2 F2 F V 200W FRC F0 F0 F - 220V MD-36-S W FRC F0 F0 F - 220V 750W FRC F F2-220V Motor Output Motor Flange Selection KK40 KK50 KK60 KK6 KK00 KK +Brake Driver 50W HF-KP F F F F MR-J3S V 00W HF-KP3 6 F F F F MR-J3S V 200W HF-KP F0 F0 F.6 MR-J3S V 400W HF-KP F0 F0 F 2. MR-J3S V 750W HF-KP F F2 4 MR-J3S V Motor Output Motor Flange Selection KK40 KK50 KK60 KK6 KK00 KK +Brake Driver 50W MSMD5ZP 0. F2 F2 F2 F MDDT V 50W MSMD5ZP 0. F2 F2 F2 F MDDT V 00W MSMD0P 0.47 F2 F2 F2 F MDDT V 00W MSMD02P 0.47 F2 F2 F2 F MDDT V 200W MSMD02P F MDDT20. 0V 200W MSMD022P F MDDT V 400W MSMD04P F MDDT0.5 0V 400W MSMD042P F MDDT V 750W MSMD02S F4 F2 F4 3. MDDT V Remarks Remarks Remarks Yasukawa Servo Motor Motor Output Motor Flange Selection KK40 KK50 KK60 KK6 KK00 KK +Brake Driver Remarks 50W SMV-5D6 0.3 F F F F2 - - SDV-R with key 50W SMV-5D2C 0.3 F F F F2 - - SDV-R no key 50W SMV-5D2 0.3 F F F F SDV-R Mid inertia 00W SMV-0D F F F F SDV-R W SMV-02D F0 F0 F.6 SDV-R W SMV-04D F0 F0 F 2. SDV-2R0 750W SMV-0D F F2 4 SDV-5R50.5
19 K02TE0-27 HIWIN Mikosystem Step Motor Series Model Flange Selection KK40 KK50 KK60 KK6 KK00 KK ST40 FRST0024 F3 F3 F FRST FRST F3 F3 F FRST ST55 FRST FRST22024 F3 F3 F FRST Built in Motor STD Remarks single axis single axis axis of symmetry Oriental Step Motor Series CSK 2 phase CFKII 5 phase micro stepping UMK 2 phase RK 5 phase Model Flange Selection KK40 KK50 KK60 KK6 KK00 KK Built in Motor Built in Driver CSK243-P F3 F3 F PK CSD209-P 0.2 CSK244-P F3 F3 F PK CSD22-P 0.2 CSK245-P F3 F3 F PK CSD22-P 0.2 CSK264-P - - F4 F6 - - PK CSD220-P 0.2 CSK266-P - - F4 F6 - - PK CSD220-P 0.2 CSK26-P - - F4 F6 - - PK26-02 CSD220-P 0.2 CSK296-P F4 F3 PK CSD245P 0.2 CSK299-P F4 F3 PK CSD245P 0.2 CSK293-P F4 F3 PK CSD240P 0.2 CFK543P2 F3 F3 F PK543NW 0.2 DFC507P 0.2 CFK544P2 F3 F3 F PK544NW 0.27 DFC507P 0.2 CFK545P2 F3 F3 F PK545NW 0.35 DFC507P 0.2 CFK564P F5 - - PK564NW 0.6 DFC54P 0.2 CFK566P F5 - - PK566NW 0. DFC54P 0.2 CFK569P F5 - - PK569NW.3 DFC54P 0.2 CFK566HP F5 - - PK566HNW 0. DFC52P 0.22 CKF569HP F5 - - PK569HNW.3 DFC52P 0.22 CFK596HP F3 - PK596HNW.7 DFC52P 0.22 CFK599HP F3 - PK599HNW 2. DFC52P 0.22 CFK593HP F3 - PK593HNW 3. DFC52P 0.22 UMK243 F3 F3 F PK UDK UMK244 F3 F3 F PK UDK UMK245 F3 F3 F PK UDK UMK F4 F6 - - PK UDK UMK F4 F6 - - PK UDK UMK F4 F6 - - PK26-02 UDK RK543 F3 F3 F PK543W 0.25 RKD RK544 F3 F3 F PK544W 0.3 RKD RK545 F3 F3 F PK545W 0.4 RKD RK F5 - - PK566W 0. RKD54L- 0.5 RK F5 - - PK569W.3 RKD54L- 0.5 RK F3 - PK596W.7 RKD54H- 0.5 RK F3 - PK599W 2. RKD54H- 0.5 RK F3 - PK593W 3. RKD54H- 0.5
20 2 K02TE Motor housing and Motor adaptor Flange KK40 Motor housing F0 Ø Ø Motor adaptor Flange F Motor adaptor Flange F3 Motor adaptor Flange F2 Mount Housing H h h KK50 Motor housing F0 Motor adaptor Flange F Motor adaptor Flange F3 Motor adaptor Flange F2 Mount Housing H M3xPxDP 5h h 36 24
21 KK60 Motor housing F0 Motor adaptor Flange F3 K02TE0-29 Ø KK6 Motor housing F0 Motor adaptor Flange F4 Motor adaptor Flange F Motor adaptor Flange F5 Motor adaptor Flange F2 Motor adaptor Flange F6 Motor adaptor Flange F3 Mount Housing H M5x0.Px2DP h7 40h Ø M4x0.7Px5DP M4x0.7Px5DP 6h7 6h7 3.5 h h Motor adaptor Flange F Motor adaptor Flange F4 Motor adaptor Flange F2 Motor adaptor Flange F5 Mount Housing H0 Mount Housing H
22 K02TE0- KK00 Motor housing F Ø2h7 Ø M5x0.Px0 DP P.C.D Motor adaptor Flange F Ø Ø M6xPx2 DP Motor adaptor Flange F Motor adaptor Flange F M6xPx2 DP P.C.D M6xPx2DP h Ø46 Ø Ø46 Ø Motor adaptor Flange F M5x0.Px2 DP P.C.D.90 0 Ø46 Ø70.05 Mount Housing H Ø2h KK Motor housing F0 Motor adaptor Flange F3 Motor adaptor Flange F Motor adaptor Flange F4 Motor adaptor Flange F2 Mount Housing H0
23 K02TE0-3. Optional ccessories a a b c d Nominal Width Stroke Min. Max. a b c d Unit : mm KK40 KK50 KK60 KK6 KK00 KK
24 K02TE0-.2 Switch Switch rail Switch Nominal Width a b c d e f KK KK KK KK KK KK Switch : Omron EE-SX67 Nominal Width a b c d e f KK KK KK KK KK KK Switch 2 : Omron EE-SX674 Nominal Width g h i j KK KK KK KK KK KK Switch 3, 4 : SUNX X-F2, SUNX X-F2-P
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