Mechanical Cylinders

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1 Mechanical Cylinders

2 1 Wormgear 2 Spherical plain bearings 3 Motor flange, IEC-norm 4 Lubricator 5 Air vent 6 Spindle nut 7 Trapezoidal spindle 8 Cylinder tube 9 Piston tube 10 Sealing 11 Wiper 12 Rotation stop Near-zero Environmental Impact PMC Swedrive s mechanical cylinders are replacing the heavy duty linear movement pneumatic and hydraulic cylinders that have been used for so long. About PMC Swedrive PMC Swedrive AB is one of Scandinavia s leading manufacturers of industrial worm gears, screw jacks and high quality customised solutions. Mechanical Cylinders Set New Standard Our unique cylinder series stems from many years experience in the field of gears and mechanical jacks. Today our cylinders are found in a range of industries, including the defence industry, paper and pulp industry, materials handling, shipbuilding, medical device industry and other areas that require optimum functionality in demanding environments. Minimal environmental impact is reason enough to switch from traditional pneumatic and hydraulic systems. But there are many other reasons: Minimal environmental impact, appropriate where there are high demands on oil leakage Low noise level Low energy consumption (only during movement) Minimal suspension, easy to safeguard against undesirable movements at static load Exact positioning and repetition accuracy Easy to control desired stroke lengths and response times The speed is independent of direction of force and load size Quality, Speed and Flexibility The hallmark of all our products is the high quality which, in combination with always being at the forefront of technological developments, enables us to offer our customers energy efficient and cost-optimised products. Our modular basic range and flexible production process allows us to quickly adapt and customise each individual order. This way we always find the best solution. Close Collaboration Cuts Costs With a lasting partnership in mind, we couple our know-how in designing and manufacturing gears with our customer s expertise to create a product that is optimised for its purpose. This also makes the total cost of the solution significantly lower than by using standard components only. In addition, it delivers a product that is optimised in technical performance, energy consumption, mounting dimensions, serviceability and environmental demands. Quick and easy installation Possible to run several cylinders parallel by using mechanical or electrical shafts Copyright PMC Swedrive AB 2014 All rights reserved. No reproduction including extracts is allowed with the consent of PMC Swedrive. PMC Swedrive reserves the right to alter the design and other data in this catalogue without prior notice. Catalogue issue Fully enclosed design facilitates use in a range of troublesome environments Minimal service needs 2 PMC SWEDRIVE AB PMC SWEDRIVE AB 3

3 MECHANICAL CYLINDER MCT30 Up to 30kN stroke length mm Speed mm per min. 28 (both ends) 42,5 R42,5 (both ends) Max. permitted compression with regard to buckling 50 Ø30 (both ends) Power (kn) 78 Lmin = 407+SL+C Lmax = 407+2xSL+C 30 D Motor dimensions (mm) Motor A(standard) A(brake motor) D 71B A B A A 42, At heavy load and stroke length exceeding 368 mm increase the mounting dimensions according to the following formula: C=0.25xSL-92 SL=Stroke Length Stroke length (m) MECHANICAL CYLINDER MCT30 TR40x7 rpm Output/Motor Transmission: 7,33:1 15,5:1 21:1 31:1 40:1 0,37kW Load (kn) 3,4 6,9 8, V (mm per min.) B-4 ED(%) ,55kW Load (kn) 5, V (mm per min.) A-4 ED(%) ,75kW Load (kn) 7, V (mm per min.) B-4 ED(%) ,1kW Load (kn) V (mm per min.) A-4 ED(%) ,37kW Load (kn) 1,4 2,9 3,7 5,2 6,5 V (mm per min.) A-2 ED(%) ,55kW Load (kn) 2,5 5,0 6,4 9,0 11 V (mm per min.) B-2 ED(%) ,75kW Load (kn) 3,5 7,3 9, V (mm per min.) A-2 ED(%) ,1kW Load (kn) 5, V (mm per min.) B-2 ED(%) MECHANICAL CYLINDER MCT30 TR40x14 rpm Output/Motor Transmission: 7,33:1 15,5:1 21:1 31:1 40:1 0,37kW Load (kn) 2,5 5,2 6,6 9,2 11 V (mm per min.) B-4 ED(%) ,55kW Load (kn) 4,0 8, V (mm per min.) A-4 ED(%) ,75kW Load (kn) 5, V (mm per min.) B-4 ED(%) ,1kW Load (kn) 8, V (mm per min.) A-4 ED(%) ,37kW Load (kn) 1,0 2,1 2,8 3,9 4,9 V (mm per min.) A-2 ED(%) ,55kW Load (kn) 1,8 3,7 4,8 6,8 8,5 V (mm per min.) B-2 ED(%) ,75kW Load (kn) 2,7 5,4 7, V (mm per min.) A-2 ED(%) ,1kW Load (kn) 4,2 8, V (mm per min.) B-2 ED(%) PMC SWEDRIVE AB PMC SWEDRIVE AB 5

4 MECHANICAL CYLINDER MCT75 Up to 75kN stroke length mm Speed mm per min. A ,1 R45 Ø32 Max. permitted compression with regard to buckling 24 Anti-rotation flange 46 Power (kn) Ø 120 Detail A (both ends) Lmin = 475+SL+C Lmax = 475+2xSL+C 75 D 135,5 Motor dimensions (mm) 40 Motor A(standard) A(brake motor) D 90A A B A ,5 A Ø R45 At heavy load and stroke length exceeding 520 mm increase the mounting dimensions according to the following formula: C=0.25xSL-130 SL=Stroke Length Stroke length (m) MECHANICAL CYLINDER MCT75 TR50x8 MECHANICAL CYLINDER MCT75 TR50x16 rpm Output/Motor Transmission: 9,33:1 23:1 28:1 35:1 45:1 1,1kW Load (kn) V (mm per min.) A-4 ED(%) ,2kW Load (kn) V (mm per min.) A-4 ED(%) kW Load (kn) V (mm per min.) B-4 ED(%) kW Load (kn) V (mm per min.) A-4 ED(%) 5 6 1,1kW Load (kn) 5, B-2 ED(%) ,2kW Load (kn) B-2 ED(%) kW Load (kn) B-2 ED(%) kW Load (kn) A-2 ED(%) rpm Output/Motor Transmission: 9,33:1 23:1 28:1 35:1 45:1 1,1kW Load (kn) 9, A-4 ED(%) ,2kW Load (kn) A-4 ED(%) kW Load (kn) V (mm per min.) B-4 ED(%) kW Load (kn) V (mm per min.) A-4 ED(%) 7 8 1,1kW Load (kn) 4,6 9, V (mm per min.) B-2 ED(%) ,2kW Load (kn) 9, V (mm per min.) B-2 ED(%) kW Load (kn) V (mm per min.) B-2 ED(%) kW Load (kn) V (mm per min.) A-2 ED(%) PMC SWEDRIVE AB PMC SWEDRIVE AB 7

5 MECHANICAL CYLINDER MCT150 Up to150kn stroke length mm Speed mm per min. A 0 Ø52-0,1 40 Anti-rotation flange R67,5 58 Ø50 Max. permitted compression with regard to buckling Power (kn) Ø 130 Detail A (both ends) Lmin = 565+SL+C Lmax = 565+2xSL+C Ø50 D 167 Motor dimensions (mm) 63 Motor A(standard) A(brake motor) D 100A A A B A Ø50 85 R67,5 190 At heavy load and stroke length exceeding 520 mm increase the mounting dimensions according to the following formula: C=0.35xSL-89 SL=Stroke Length Stroke length (m) MECHANICAL CYLINDER MCT150 TR60x9 MECHANICAL CYLINDER MCT150 TR60x18 rpm Output/Motor Transmission: 11:1 19:1 22,5:1 38:1 55:1 rpm Output/Motor Transmission: 11:1 19:1 22,5:1 38:1 55:1 2.2kW Load (kn) V (mm per min.) A-4 ED(%) kW Load (kn) V (mm per min.) A-4 ED(%) kW Load (kn) V (mm per min.) A-4 ED(%) kW Load (kn) V (mm per min.) B-4 ED(%) kW Load (kn) B-2 ED(%) kW Load (kn) A-2 ED(%) kW Load (kn) A-2 ED(%) kW Load (kn) B-2 ED(%) kW Load (kn) A-4 ED(%) kW Load (kn) A-4 ED(%) kW Load (kn) V (mm per min.) A-4 ED(%) kW Load (kn) V (mm per min.) B-4 ED(%) kW Load (kn) V (mm per min.) B-2 ED(%) kW Load (kn) V (mm per min.) A-2 ED(%) kW Load (kn) V (mm per min.) A-2 ED(%) kW Load (kn) V (mm per min.) B-2 ED(%) PMC SWEDRIVE AB PMC SWEDRIVE AB 9

6 MECHANICAL CYLINDER MCT250 Up to 250kN stroke length mm Speed mm per min. 0 Ø67-0,3 R82,5 Ø70 Max. permitted compression with regard to buckling A 60 Anti-rotation flange Power (kn) Ø 145 Detail A (both ends) Lmin = 665+SL+C Lmax = 665+2xSL+C D 75 R Motor dimensions (mm) Motor A(standard) A(brake motor) D 132A B A B A Ø R82,5 At heavy load and stroke length exceeding 688 mm increase the mounting dimensions according to the following formula: C=0.25xSL-172 SL=Stroke Length Stroke length (m) MECHANICAL CYLINDER MCT250 TR80x10 MECHANICAL CYLINDER MCT250 TR80x20 rpm Output/Motor Transmission: 9,25:1 24,5:1 29:1 49:1 58:1 rpm Output/Motor Transmission: 9,25:1 24,5:1 29:1 49:1 58:1 5,5kW Load (kn) ,5kW Load (kn) V (mm per min.) V (mm per min.) A-4 ED(%) A-4 ED(%) ,5kW Load (kn) ,5kW Load (kn) V (mm per min.) V (mm per min.) B-4 ED(%) B-4 ED(%) kW Load (kn) kW Load (kn) V (mm per min.) V (mm per min.) A-4 ED(%) A-4 ED(%) kW Load (kn) kW Load (kn) V (mm per min.) V (mm per min.) B-4 ED(%) B-4 ED(%) ,5kW Load (kn) ,5kW Load (kn) V (mm per min.) V (mm per min.) A-2 ED(%) A-2 ED(%) ,5kW Load (kn) ,5kW Load (kn) V (mm per min.) V (mm per min.) B-2 ED(%) B-2 ED(%) kW Load (kn) kW Load (kn) V (mm per min.) V (mm per min.) A-2 ED(%) A-2 ED(%) kW Load (kn) kW Load (kn) V (mm per min.) V (mm per min.) B-2 ED(%) B-2 ED(%) PMC SWEDRIVE AB PMC SWEDRIVE AB 11

7 ACCESSORIES Limit sensor Example of a mechanical cylinder installation. A limit sensor can be mounted on existing track on the MCT30 cylinder. For the MCT75, 150 and 250, an external sensor track is mounted. Specifications Specifications Supply voltage Sensor Connection 12/24V AC/DC Reed breaker 2-wire Supply voltage Sensor Connection 5-240V AC/DC Reed breaker 2-wire Linear sensor Through shaft Potentiometer-based absolute linear position sensor with good precision for external mounting on all units. Specifications Supply voltage < 40 VDC Output signal Potentiometer / 4-20 ma Resolution unlimited Linearity 400mm stroke length <0.07% FS >400mm stroke length <0.05% FS Repeatability < mm Cladding class IP 55 Specifications Size Diameter Shaft Length Wedge(WxHxL) MCT30 14j6 25 5x5x20 MCT75 19j6 25 6x6x20 MCT150 24j6 40 8x7x32 MCT250 28j6 40 8x7x32 All dimensions are in mm. 12 PMC SWEDRIVE AB PMC SWEDRIVE AB 13

8 A Nordic Base but a Global Market PMC Swedrive is part of the PMC Group, the leading Nordic supplier of turnkey solutions within PMC Power, Motion, Control. The PMC Group s expertise extends to hydraulics, electromechanics, lubricating systems and pneumatics. The Group develops, manufactures and markets systems and components. Our customers are mainly found in the areas of Energy, Offshore & Marine, Mobile Systems and Industry. The majority of the Group s customers operate on a global market and have a presence outside the Nordics.The Group operates on a non-border basis, following closely on the heels of its customers out in the world. The PMC Group operates in eleven countries and is globally oriented. The Nordic Leader in Hydraulics PMC is the leading supplier of industrial hydraulic solutions in the Nordics. The Group s expertise also extends to electromechanics, lubrication systems and pneumatics, which enables PMC to deliver unique turnkey solutions. Global Thinking The majority of the Group s customers operate on a global market and have a presence outside the Nordics. The Group operates on a non-border basis, following closely on the heels of its customers out in the world. PMC is their global partner. Unique Expertise In partnering with global leaders, PMC has amassed unique expertise in several application areas. The Group is striving to establish global leading positions in these niches PMC PMC SWEDRIVE SWEDRIVE AB AB PMC SWEDRIVE AB 15

9 PMC SWEDRIVE AB Box Lagan Besöksadress: Prästtorpsvägen Lagan Tel: +46 (0) Fax: +46 (0) E-post:

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