Nozzle Application Catalogue. Sub Title
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1 Nozzle Application Catalogue Sub Title
2 This catalogue describes a selection of our most widely used nozzles and their typical use in standard and special Surface Mount Applications. Juki offers nozzles for specific applications and each special nozzle has been carefully engineered by our Application Specialists to ensure the highest quality product and ease of use. A few examples of custom nozzles and their applications are illustrated in the section Special Applications. The Quick Reference Table provides the part numbers and descriptions. This catalogue will be maintained periodically, please feel free to contact us for further assistance. The Marketing Team marketing@jas-smt.com Juki Automation Systems AG Weissensteinstrasse 81 CH-4500 Solothurn SWITZERLAND
3 TABLE OF CONTENTS 1 Nozzle types Standard Application Nozzles Type 1xx Type 2xx Type 5xx Special Application Nozzles Slot nozzles Gripper nozzles Pipe nozzle Nozzle selection Definition Standard components Vs Standard nozzles Standard applications Flat Chips MELFS Tantalum Capacitors/ Inductors/ Potentiometers Electrolytic Capacitors Transistors/ Diodes Small Outlines Plastic Leaded Chip Carriers PLCC Sockets Quad Flat Packs Ball Grid Arrays PCB Connectors Customized nozzles Slot Nozzles Models / Models Gripper Nozzles Models / Models Pipe Nozzles Models / Models Special Applications Quick reference table Standard Nozzles Gripper Nozzles...35
4 1 NOZZLE TYPES Juki s modular placement heads and a wide selection of nozzles provide effective placement solutions for the most comprehensive list of components in the electronic industry, including 0201 chips, fine pitch packages, advanced packages and odd form components. The nozzles are classified into two major types. Standard Application Nozzles Special Application Nozzles The nozzle body and the tip are made of copper alloy to ensure the pick reliability and nozzle durability. This feature guarantees an excellent stability of the narrow tip nozzles for 0201, 0402, 0603 chip components. Fine pitch placement nozzle tips are mounted with polyurethane cups to avoid skewing, which permits accurate placement. Each vacuum nozzle is numbered with reference to the machine model, type of placement head, profile of the nozzle tip and the suction area. 1.1 Standard Application Nozzles Type 1xx, 2xx & 5xx The standard nozzles are designed for most typical SMT applications; the best selection should cover a wide variety of components. The nozzle numbers 1xx, 2xx and 5xx are reserved for standard types. Machine Model Applicable Nozzle Type 1xx 1xx and 2xx 5xx 5xx 5xx 5xx 5xx 5xx 5xx Type 1xx Type 1xx nozzles are designed for the machine models 700 and are used only on the placement heads with Laser Alignment. There are six standard 1xx nozzles, ranging from 101 to 106. Model has three-placement heads with Laser Alignment Type 2xx ranging from 201 to 204. Type 2xx nozzles are designed for the machine models 700 and are used only on the placement heads with Vision Alignment. There are four standard 2xx nozzles, Model has the left side placement head with Laser Alignment & the right side placement head with Vision Alignment Type 5xx Type 5xx nozzles are designed for the machine models 2000 and are used on the placement heads with Vision & Laser Alignment. 5xx type nozzles are compatible with all types of heads of the 2000 models. There are eight standard 5xx nozzles, ranging from 501 to 508. Model & has one multi-nozzle placement head with Laser Alignment and one placement head with Vision Alignment. 2
5 1.2 Special Application Nozzles Odd-Form components, Special connectors are any devices that cannot be easily handled by standard nozzles, because of the varying shapes and sizes. Juki have designed a wide range of Slot, Gripper and Pipe nozzles for handling special components. Each nozzle has been developed for a specific customer requirement. Customized nozzles are compatible with the standard nozzle slider shaft and the standard Automatic Tool Changer. Each special nozzle package for 2000 series will be supplied with the nozzle configuration software Gripper nozzles Gripper nozzles have a fixed arm and a swing arm that enables it to grab odd shape components. These nozzles are available with the gripping range from 0.8 mm to 5.2 mm. Odd form components, special connectors, hybrid circuits are typical applications for Gripper Gripper Nozzle Models nozzles. In other words, JUKI customized nozzles have the ease of a Plug & Play feature without any modifications required to the standard machine configuration Slot nozzles Slot nozzles have a tip with a narrow rectangular cross section for easy entry into a slot Pipe nozzles Gripper nozzle with a hybrid circuit Slot Nozzles Models These nozzles are generally used to assemble a variety of board to board and ribbon cable connectors. A wide range of slot widths and slot lengths are available. Pipe Nozzles Models Pipe nozzles have big suction areas that facilitate the pick-up of large components. Varying inner diameters help to assemble different forms of sockets and shields. Pipe nozzle with a potentiometer A pipe nozzle with a set of interchangeable rubber tips is designed for mounting dies. Slot nozzle applications with an inductor and a connector Pipe nozzle with interchangeable rubber tips 3
6 NOZZLE SELECTION 1.3 Definition Nozzle selection depends on the type and the outer dimensions of the components. The nozzle numbers and the vacuum pressures in the production program data are defined according to the minimum width or diameter D of the components to be picked. When selecting nozzles for non-standard shape components, the nozzle numbers and the vacuum pressures are to be entered manually, in the production program data. 1.4 Standard components Versus Standard nozzles < >10000 Component width (D in / / / / models Nozzle & models Nozzle 4
7 2 STANDARD APPLICATIONS 2.1 Flat Chip Component Designation Length ( m) Width ( m) Height ( m) Nozzle Type Flat Chip X 501 Flat Chip X 502 Flat Chip X 503 Flat Chip X 503 Flat Chip X 504 Flat Chip X 505 Flat Chip X 505 Flat Chip X 505 Nozzle Type Machine model Tip Outer Tip Inner Applicable component Width Vision Laser D < 1.1 NA D < 2.5 NA D < 4.0 NA * * 0.2 D < D < D <
8 D < D < 4.0 6
9 2.2 MELFS Component Designation Length ( m) Width ( m) Height ( m) Nozzle Type MELF X 510 MELF X 510 MELF X 510 MELF X 511 Nozzle Type Machine model Tip Outer Tip Inner Applicable component Width Vision Laser D < 2.5 NA D < D 5.9 7
10 2.3 Tantalum Capacitors/ Inductors/ Potentiometers Component Designation Length ( m) Width ( m) Height ( m) Nozzle Type Potentiometer X 505 Potentiometer X 506 Potentiometer X 506 Inductor Chip X 504 Inductor Chip X 505 Inductor Ferrite Core X 506 Tantalum Capacitor X 503 Tantalum Capacitor X 504 Tantalum Capacitor X 505 Nozzle Type Machine model Tip Outer Tip Inner Applicable component Width Vision Laser D < 2.5 NA D < 4.0 NA D < 7.0 NA D < D < D < D < 7.0 8
11 2.4 Electrolytic Capacitors Component Designation Length ( m) Width ( m) Height ( m) Nozzle Type Electrolytic Capacitor X 505 Electrolytic Capacitor X 506 Electrolytic Capacitor X 506 Electrolytic Capacitor X 506 Electrolytic Capacitor X 506 Electrolytic Capacitor X 507 Electrolytic Capacitor X 507 Electrolytic Capacitor X 508 Nozzle Type Machine model Tip Outer Tip Inner Applicable component Width Vision Laser D < 4.0 NA D < 7.0 NA D < 10.0 NA D NA D < D < D <
12 D 10
13 2.5 Transistors/ Diodes Component Designation Length ( m) Width ( m) Height ( m) Nozzle Type Transistor SC X 503 Transistor SOT X 503 Transistor SOT X 503 Transistor SOT X 503 Transistor SOT X 503 Transistor SOT X 503 Transistor SOT X 504 Transistor SOT X 504 Transistor SOT X 504 Transistor DPAK X 506 Diode SOD X 504 Diode SOD X 503 Nozzle Type Machine model Tip Outer Tip Inner Applicable component Width Vision Laser D < 1.1 NA D < 2.5 NA D < 7.0 NA D < D < D <
14 2.6 Small Outlines Component Designation Length ( m) Width ( m) Height ( m) Nozzle Type SO6 * 1.27p SO8 * 1.27p SO14 * 1.27p SO16 * 1.27p SO8L * 1.27p SO14L * 1.27p SO16L * 1.27p SO18L * 1.27p SO20L * 1.27p SO24L * 1.27p SO28L * 1.27p SO32L * 1.27p SO40L * 1.27p SOJ24 * 1.27p SOJ26 * 1.27p SOJ28 * 1.27p SOJ32 * 1.27p TSOP24 * 0.5p X TSOP32 * 0.5p X TSOP40 * 0.5p X SSOP8 * 0.65p SSOP14 * 0.65p SSOP16 * 0.65p SSOP18 * 0.65p SSOP20 * 0.65p SSOP22 * 0.65p SSOP24 * 0.65p SSOP28 * 0.65p SSOP30 * 0.65p SSOP34 * 0.65p SSOP36 * 0.65p SSOP38 * 0.65p SSOP44 * 0.65p SSOP48 * 0.65p SSOP56 * 0.65P SSOP64 * 0.65p
15 Nozzle Type Machine model Tip Outer Tip Inner Applicable component Width Vision Laser D < 7.0 NA D < 10.0 NA D NA D < D < D < D < D 13
16 2.7 Plastic Leaded Chip Carriers Component Designation Length ( m) Width ( m) Height ( m) Nozzle Type PLCC20 * 1.27p PLCC28 * 1.27p PLCC44 * 1.27p PLCC52 * 1.27p PLCC68 * 1.27P PLCC84 * 1.27p PLCC100 * 1.27p PLCC124 * 1.27p Nozzle Type Machine model Tip Outer Tip Inner Applicable component Width Vision Laser D < 10.0 NA D NA D < D D < D 14
17 2.8 PLCC Sockets Component Designation Length ( m) Width ( m) Height ( m) Nozzle Type Socket PLCC Socket PLCC Socket PLCC Socket PLCC Socket PLCC Socket PLCC Nozzle Type Machine model Tip Outer Tip Inner Applicable component Width Vision Laser D NA D < D D 15
18 2.9 Quad Flat Packs Component Designation Length ( m) Width ( m) Height ( m) Nozzle Type TQFP32 * 0.8p TQFP44 * 0.8p TQFP48 * 0.5p X TQFP52 * 0.65p TQFP64 * 0.4p X TQFP80 * 0.4p X TQFP100 * 0.5p X TQFP120 * 0.4p X TQFP144 * 0.5p X QFP44 * 0.8p QFP52 * 0.65p QFP64 * 0.8p QFP80 * 0.8p QFP100 * 0.65p Nozzle Type Machine model Tip Outer Tip Inner Applicable component Width Vision Laser D < 10.0 NA D NA D < D < D < D 16
19 Ball Grid Arrays Component Designation Length ( m) Width ( m) Height ( m) Nozzle Type BGA 144 * 1p BGA 156 * 1p BGA 192 * 1p BGA 288 * 1p BGA 400 * 1p Nozzle Type Machine model Tip Outer Tip Inner Applicable component Width Vision Laser D NA D < D D 17
20 2.10 PCB Connectors Component Designation Length ( m) Width ( m) Height ( m) Nozzle Type Connector -MOLEX 12P * 1p X Connector -MOLEX 12P * 1p X Connector -MOLEX 80P * 0.6p X Connector 4P Connector 20P Connector 20P Connector 2P Connector 1P Connector 5P Connector 2P Connector 4P Connector 28P Connector 2P Connector 2P Connector -AMP 10P * 1.25p Connector -AMP 6P * 1.25p Connector -AMP 30P * 1.25p Connector 24P * 1.25p Connector -AMP 80P * 0.8p X Connector -AMP 80P * 0.8p X Connector -AMP 40P * 0.8p Connector -AMP 5P * 2p Connector 2P * 1.25p Connector 2P * 1.25p Nozzle Type Machine model Tip Outer Tip Inner Applicable component Width Vision Laser D < 2.5 NA D < 4.0 NA D < 7.0 NA 18
21 D < 10.0 NA D < D < D < D 19
22 3 CUSTOMIZED NOZZLES 3.1 Slot Nozzles L W Models Nozzle Type Machine model Slot Width - W ( mm) Slot Length - L Applicable component Width Vision Laser > 1.0 NA > 1.0 NA > 1.6 NA > 0.8 NA > 3.1 NA > 1.6 NA > 1.0 NA > 6.0 NA 20
23 > 1.2 NA 21
24 Models Nozzle Type Machine model Slot Width - - W mm) Slot Length L Applicable component Width Vision Laser > > > > > > > >
25 > > > > > > > > >
26 3.2 Gripper Nozzles Models W H Nozzle Type Machine model Arm Width- W Arm Height- H Applicable component Width Vision Laser GA to 2.2 GA to 2.2 GA to 2.2 GA to 2.2 GA to 2.2 GA to 2.2 GB to 3.2 GB to 3.2 GB to 2.2 GB to 2.2 GB to 2.2 GB to 2.2 GC to 4.2 GC to 4.2 GC to
27 GC to 4.2 GC to 4.2 GC to 4.2 GD to 5.2 GD to 5.2 GD to 5.2 GD to 5.2 GD to 5.2 GD to 5.0 GE to 6.2 GE to 6.2 GE to 6.2 GE to 6.2 GE to 6.2 GE to
28 Models Nozzle Type Machine model Arm Width- W Arm Height- H Applicable component Width Vision Laser to to to to
29 3.3 Pipe Nozzles Models O I Nozzle Type Machine model Tip Outer Tip Inner Applicable component Width Vision Laser > 4.2 NA > > 7.0 NA > 6.5 NA 27
30 Models Nozzle Type Machine model Tip Outer Tip Inner Applicable component Width Vision Laser > > >
31 4 SPECIAL APPLICATIONS Component Type Dimensions Component Supply Machine Model Vision Centerin g Laser Centerin g Nozzle Type W = 6.4 L = 20.6 T = 2.0 P = mm 740 Hirose PWB-FPC Type 14 W = 7.0 L = 16.5 T = 2.0 P = mm 740 Hirose PWB-FPC Type 14 W = 6.4 L = 9.1 T = 2.0 P = mm Hirose PWB-FPC Type 23 W = 3.5 L = 25.7 T = 3.9 P = mm Molex PWB-FPC Type 5 W = 3.6 L = 23.7 T = 4.7 P = mm Molex PWB-FPC Type 53 W = 10.4 L = 15.4 T = 5.8 P = mm 730 AMP PWB-IPC Type
32 W = 6.5 L = T = 3.6 P = 1.25 Stick Type Hirose PWB-FPC Type 23 W = 6.7 L = T = 2.5 P = 1.25 Stick Type 1 Hirose PWB-FPC Type 14 W = 6.7 L = T = 2.5 P = mm 730 Hirose PWB-FPC Type 14 W = 4.9 L = 23.4 T = 4.8 P = mm Hirose PWB-FPC Type 14 W = 4.2 L = 23.9 T = 4.7 P = mm Molex PWB-FPC Type 64 W = 5.2 L = 23.9 T = 3.4 P = mm Molex PWB-FPC Type 14 W = 7.25 L = T = 3.45 P = mm 730 Japan Aviation Electronics Type 5 30
33 W = 4.3 L = 7.0 T = 4.25 P = mm 740 AMP PWB-IPC Type 34 W = 4.3 L = 7.8 T = 3.75 P = mm AMP PWB-IPC Type 34 W = 4.4 L = T = 3.6 P = mm 730 AMP PWB-IPC Type 5 W = 5.9 L = 7.7 T = 4.65 P = mm 730 AMP PWB-IPC Type 104 W = 5.6 L = 5.2 T = 3.5 P = mm 730 AMP PWB-IPC Type 103 W = 5.6 L = 20.2 T = 3.5 P = mm 730 AMP PWB-IPC Type 103 W = 5.9 L = T = 4.65 P = mm 730 AMP PWB-IPC Type
34 W = 6.8 L = 42.0 T = 8.6 P = mm AMP PWB-IPC Type 202 W = 6.4 L = 42.0 T = 5.6 P = mm AMP PWB-IPC Type 202 W = 6.4 L = 26.0 T = 5.5 P = mm AMP PWB-IPC Type 105 W = 4.3 L = 18.2 T = 3.75 P = mm AMP PWB-IPC Type 38 W = 4.6 L = 8.0 T = 2.7 P = mm AMP PWB-IPC Type 23 W = 4.6 L = 17.1 T = 2.2 P = mm Hirose PWB-FPC Type 14 W = 4.6 L = 14.7 T = 4.3 P = mm Hirose PWB-FPC Type 45 32
35 W = 5.5 L = 20.3 T = 4.4 P = mm 730 Molex PWB-FPC Type 5 W = 7.2 L = 19.5 T = 4.55 P = mm Molex PWB-FPC Type 64 33
36 5 QUICK REFERENCE TABLE 5.1 Standard Nozzles No Standard Nozzle Configuration 500 8* 4* 5* 5* * 8* 2* 503 4* 8* 2* 504 8* 4* 5* 5* 505 2* 2* 2* 1* 2* 2* 506 2* 2* 2* 1* 2* 2* 507 2* 2* 1* 2* 2* 508 2* 1* 1* 1* 1* 1* 2* The first version of 500 series type nozzles were developed for KE-2000 conventional models (KE-,, & machines). JUKI have now released a new revision of 500 type nozzles with the machine models KE-, KE- & FX-1. Machine models KE- X X X X X X X X X KE- X X X X X X X X X KE- X X X X X X X X X KE- X X X X X X X X X KE- KE- = Compatible, X = Non-Compatible Nozzle # Part # Part # 500 E A E A E A E A E A E A E A E A E A
37 5.2 Gripper Nozzles 700 Models Applicable component Gripper Nozzle GA TO 2.2 Gripper Nozzle GA TO 2.2 Gripper Nozzle GA TO 2.2 Gripper Nozzle GA TO 2.2 Gripper Nozzle GA TO 2.2 Gripper Nozzle GA TO 2.2 Gripper Nozzle GB TO 2.2 Gripper Nozzle GB TO 2.2 Gripper Nozzle GB TO 2.2 Gripper Nozzle GB TO 2.2 Gripper Nozzle GB TO 2.2 Gripper Nozzle GB TO 2.2 Gripper Nozzle GC TO 4.2 Gripper Nozzle GC TO 4.2 Gripper Nozzle GC TO 4.2 Gripper Nozzle GC TO 4.2 Gripper Nozzle GC TO 4.2 Gripper Nozzle GC TO 4.2 Gripper Nozzle GD TO 5.2 Gripper Nozzle GD TO 5.2 Gripper Nozzle GD TO 5.2 Gripper Nozzle GD TO 5.2 Gripper Nozzle GD TO 5.2 Gripper Nozzle GD TO 5.2 Gripper Nozzle GE TO 6.2 Gripper Nozzle GE TO 6.2 Gripper Nozzle GE TO 6.2 Gripper Nozzle GE TO 6.2 Gripper Nozzle GE TO 6.2 Gripper Nozzle GE TO 6.2 Applicable 2000/ Models component Part Number Gripper Nozzle Type 800 E A0 0.8 TO 2.2 Gripper Nozzle Type 801 E A0 1.8 TO 3.2 Gripper Nozzle Type 802 E A0 2.8 TO 4.2 Gripper Nozzle Type 803 E A0 3.8 TO
38 Notes 36
39 37 Copyright 2004 by Juki Automation Systems AG All specifications are subject to change without prior notice.
40 Marketing Communications 19-May-04 Nozzle Catalogue Release Date: 25-May-04 Version: c 25/04/100/EU Juki Automation Systems AG Weissensteinstrasse 81 CH-4500 Solothurn Phone +41 (0) Fax +41 (0) Juki Automation Systems GmbH Steinfeldstrasse 1 DE Nürnberg Phone Fax Juki Automation Systems Ltd. Leeds House, Amberly Court, Whitworth Road, Crawley UK-West Sussex, RH11 7XL Phone +44 (0) Fax +44 (0) Juki Automation Systems Inc. 507 Airport Boulevard Morrisville, NC USA Phone +1 (919) Fax +1 (919) Juki Corporation Kokuryo-cho Chofu-shi, Tokyo , Japan Phone Fax marketing@jas-smt.com
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