HERMETIC. Hermetic Connectors. High Performance Sealing Solutions

Transcription

1 HERMETIC Hermetic Connectors High Performance Sealing Solutions

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3 Hermetic Connectors Presentation Based on glass to metal seal technology, SOURIAU offers hermetic connectors to cover applications which require performances that superseed standard watertight connectors capability, such as high pressure, high temperature variations resistance, secured hermetic protection,... In addition to the various connector standards on which this technology has been developed, SOURIAU supports customers specific needs, from a shell or contact change to more complex and innovative solutions. This hermetic connectors catalog aims to give an extensive outlook of SOURIAU s offering. After an overall view of the hermetic technology, you will find a detailled description of each connector range specifics features, as well as dimensions and ordering details. The end of the catalog will give you a flavor of some of the various specific extensions. Enjoy the reading! Contents Overview Typical applications... 6 Features & Benefits... 7 Standard glass to metal sealing technologies... 8 Alternative sealing technologies... 1 Hermetic product matrix Standard Series 851 Series Series Series Series F38999 Series STA Series DSub Series Range Extension Standard glass to metal sealing technologies: Removable crimp contacts Hermetic receptacles with standoffs LT27 rack & panel connector TFD: filter connector ELIO fiber optic hermetic Alternative sealing technologies: Hermetic MicroD & NanoD Micropackaging D hermetic aluminum

4 HERMETIC 214 SOURIAU SOURIAU is a registratred trademark

5 Hermetic Overview Typical applications... 6 Features & Benefits... 7 Standard glass to metal sealing technologies... 8 Alternative sealing technologies... 1 Hermetic product matrix Possible applications... 11

6 Hermetic Connectors Overview Typical applications SOURIAU Actuators Monitoring Sensors Valves Flowmeters Vacuum Pumps Volodymyr Kyrylyuk / Fotolia Fotolia Yury Maryunin / Fotolia HighTech Cameras 6

7 Hermetic Connectors Overview Features & Benefits high sealing Hermetic connector Leak rate less than 1 7 cm 3 /s at 1 bar pressure difference. Less than 1 cm 3 leaks in 4 months. rohs RoHS compliant No lead content. Rugged Long life Excellent thermal shock performance. High corrosion resistance: up to 5h salt spray. space saving Compacity No need of additional rear accessories. 1/3 shorter than watertight connector equivalent. Solder mount option for full equipment integration. large offer Adapted to each specific need Large connectors offer available in circular as well as rectangular ranges: EN2997, MILC26482 Series I & II, EN3646, MILC38999, micro38999, DSub,... 7

8 Hermetic Connectors Overview Standard glass to metal Capability to Provide Custom Solutions Tight tolerances, Specific shells, Specific contacts, Filtering,... Ex: Custom EN2997 Feedthrough Compact design Standard hermetic Glass to metal sealing + Added functions! Panel bulkhead Easy integration Removable crimp contacts Ideal for fuel immersion See page 62 Rack & panel Blind mating See page 63 8

9 Hermetic Connectors Overview sealing technologies NEW Technical Support Souriau engineering team will proactively support your new designs. Contact us! Free 3D models available online: Filter EMI and lightning protection See page 63 + Added functions! Fiber optic High speed and secure transmission See page 64 Power contacts Up to 8A PCB contacts / Standoffs Robust PCB mount design See page 62 9

10 Hermetic Connectors Overview Alternative sealing technologies Full plastic hermetic Big volume low weight hermetic Resin sealed Flexible low weight hermetic treme Hermetics treme Reliability tremely light: titanium or aluminum shells tremely hermetic: <1x1 9 atm.cm 3 /s tremely robust: superior temperature cycling resistance tremely conductive: conductive copper alloy replace resistive ferrous nickel alloy contacts tremely dense & small: MicroD, NanoD, Series III interfaces Lightweight Series Aluminum shell MicroD & NanoD Laser weldable with copper contacts See page 65 Micropackaging housing Secured lightweight electronic packaging See page 65 1

11 Hermetic Connectors Overview Hermetic product matrix Possible applications Aeronautic Sensors motorsport Industrial equipment Cameras 851 Series MILC Series I Quick bayonet coupling p /8526 Series EN3646/ MILC Series II Improved sealing bayonet coupling p.2 & p Series EN2997/ESC1 Very high temperature p.36 F38999 Series MILC38999 Series III High density p.44 8STA Series From JN13 & MILDTL38999 Smallest range p.52 DSub Series Rectangular compact shape p.56 11

12 HERMETIC 214 SOURIAU SOURIAU is a registratred trademark

13 Hermetic Standard Series 851 Series Series Series Series F38999 Series STA Series DSub Series... 56

14 Hermetic Connectors 851 Series Description Glass sealed hermetic Compact low profile 3% shorter than the standard version Quick bayonet coupling per: MILDTL26482 Series I HE31 VG95328 Solder cup contacts Technical features Materials Shell: Steel Plating: Iridescent yellow cadmium Nickel Contact: Gold plated ferrous alloy Seal: Fluorocarbon elastomer Electrical Max current rating per contact: Contact size Rating (A) Dielectric withstanding voltage: Service Standard pressure 1 mbar pressure I 1 5 Vrms 2 Vrms II 2 3 Vrms 3 Vrms Contact resistance: Size 2 3 mω Size mω Shielding: 7 db to 5 MHz 4 db to 1 MHz Environmental Operating temperature: 55 C to +125 C Hermeticity: 1 bar differential pressure, leakage 2.8 mm 3 /hr Salt spray: 48 hours min Chemical resistance: To MILDTL26482G Series I Damp heat: 21 days 14

15 Hermetic Connectors 851 Series Contact layouts A 6 Contact #2 (Ø1) 4 #2 3 #2 3 #2 6 #2 Contact #16 (Ø1.6) #16 I 8 #2 1 #2 5 #16 I 8 #2, 4 #16 19 # #16 I 26 #2 32 # #2, 2 #16 41 #2 55 #2 61 #2 15

16 Hermetic Connectors 851 Series Ordering information SOURIAU part numbers Basic series 851 2H P 5 Shell type: IH: Solder mount receptacle 2H: Square flange receptacle 7H: Jam nut receptacle Shell size: 8, 1, 12, 14, 16, 18, 2, 22, 24 Contact layout: See previous page Contact type: P: Pin Orientation: None: Normal (N) W, X, Y, Z see page 19 Mandatory suffix: 5: Gold plating for contact size 2 and size 16 Specification: None: Yellow cadmium plating 2H and 7H only Nickel plated IH only 44: Nickel plated 2H and 7H only VG95328 qualified products Basic series VG95328 F P N Shell type: G: Solder mount receptacle F: Jam nut receptacle Shell size: 8, 1, 12, 14, 16, 18, 2, 22, 24 Contact layout: See previous page Contact type: P: Pin Orientation: N, W, X, Y, Z see page 19 16

17 Hermetic Connectors 851 Series Contact layouts (matrix) Shell size 8 Layout Hermetic 851 Hermetic MILDTL26482G Hermetic VG A 3 Q Q Number of contacts #2 # Q Q Q Q Q Q Q Q Q Q Q Q Q 61 Cross reference list SOURIAU NFC HE 31B MILDTL26482G Series I Not QPL 851 2H P 5 HE 31 B 2 H P 3A 851 7H P 5 HE 31 B 7 H P 3A MS 3114 H C P 851 IH P 5 HE 31 B 1 H P 3A MS 3113 H C P Shell size Layout Orientation. Empty if orientation N only for «Souriau», «NFC93422» and «MILDTL26482G Series I» Maximum connector weights (in grams) Shell type Shell size Solder mount receptacle (type IH) Square flange receptacle (type 2H) Jam nut receptacle (type 7H)

18 Hermetic Connectors 851 Series Dimensions Solder mount receptacle (type IH) B F ØG ØA ØE ØH C D Shell size A B C max D max E max F max G max H ± Square flange receptacle (type 2H) B F G ØA ØE H G ØL ØL H C D ØJ H ØK M ØJ H Shell size A B C max D max E F max G max H J K max L ±.1 M min Note: All dimensions are in millimeters (mm) 18

19 Hermetic Connectors 851 Series Jam nut receptacle (type 7H) B E ØA F E J ØK C ØD ØG H Shell size A B max C max D E max F G max H min H max J ±.1 K ± Orientation Polarization code Angle Viewed from receptacle front face. Insulator rotated inside metal body. Shell size Layout Angle in degrees W X Y Z A Shell size Layout Angle in degrees W X Y Z Note: All dimensions are in millimeters (mm) 19

20 Hermetic Connectors 8525 Series Description Glass sealed hermetic Compact low profile 3% shorter than the standard version Robust bayonet coupling according to HE32 standard, EN3646 standard qualified Solder cup contacts as well as PCB contacts Specific fuel tank version for long term fuel immersion Specific large square flange option to adapt an O ring for an improved panel to connector sealing Technical features Mechanical Shell: Passivated stainless steel Seals: Silicone elastomer Contact: Gold plated ferrous alloy Shock: As per EN3646, 1 m/s² (1g) during 6 ms in the X, Y and Z axis Endurance: 5 mating/unmating operations Vibrations: 5Hz to 3Hz at constant acceleration of 1g (3 x 4 hours) Electrical Max current rating per contact: Contact size Rating (A) Dielectric withstanding voltage: Service Sea level 21 m I 1 5 Vrms 375 Vrms II 2 3 Vrms 5 Vrms Shell continuity: 5 mω Contact resistance at rated current: Maximum initial contact resistance at ambient temperature Contact size Resistance mω Environmental Operating temperature: 55 C to 2 C Hermeticity: 1 7 atm.cm 3 /s (helium gas test) Salt spray: 48 hours min. as per EN3646 Resistance to fluids (standard): As per EN3646, including fuel, hydraulic fluids and oils Fuel immersion version:. JP5 long term immersion. 15 C maximum 2

21 Hermetic Connectors 8525 Series Contact layouts B3A B33 B6 B3 B1 Contact #2 Contact #16 Contact #12 3#2 3#2 6#2 3#16 I 1# B4 B5 B12 B15 B19 B8 B21 B26 4#12 5#16 I 8#2 4#16 14#2 1#16 19#2 8#16 I 16#2 5#16 26# B8 B32 B16 B39 B41 8#12 32#2 16#16 I 37#2 2#16 41# B21 B41 B55 B61 21#16 I 27#2 14#16 55#2 61#2 21

22 Hermetic Connectors 8525 Series Contact layouts (matrix) Shell size 8 Layout 3 Souriau s layout Q Souriau s qualified layout Hermetic 8525 Hermetic EN spec. 2 Large flange 8525 spec. 22 Fuel tank 8B3A 3 Q B33 3 Q B6 3 Q Number of contacts #2 #16 #12 12B3 3 Q B1 3 Q B4 3 Q B5 3 Q B12 3 Q B15 3 Q B19 3 Q B8 3 Q B21 3 Q B26 3 Q B8 3 Q B32 3 Q B16 3 Q B B41 3 Q B21 3 Q B41 3 Q B55 3 Q B61 3 Q 3 61 Orientation Polarization code Angle Viewed from receptacle front face. Insulator rotated inside metal body. Shell size Layout N W X Y Z 8 B3A B B B3 B1 B4 B5 B12 B15 B Shell size Layout N W X Y Z B8 B21 B26 B8 B32 B16 B39 B41 B21 B41 B B

23 Hermetic Connectors 8525 Series Ordering information SOURIAU part numbers Basic series 8525 IH 18B32 P N H Shell type: IH: Solder mount receptacle 2H: Square flange receptacle 7H: Jam nut receptacle Contact layout: See page 21 Contact type: P: Pin Orientation: N, W, X, Y, Z see page 22 Mandatory suffix: H: Hermetic Specification: None: Standard hermetic version 2: Large flange 2H version only 22: Fuel tank version Other specification (PCB contacts): see page 28 EN3646 qualified products Basic series EN3646 Y 8 3 M N Mandatory suffix: Y: Hermetic Shell type: : Square flange receptacle 1: Solder mount receptacle 7: Jam nut receptacle Shell size: 8, 1, 12, 14, 16, 18, 2, 22, 24 Contact layout: See page 21 Contact type: M: Pin Orientation: N, W, X, Y, Z see page 22 Maximum connector weights (in grams) Shell type Shell size Solder mount receptacle (type IH) Square flange receptacle (type 2H) Large square flange receptacle (type 2H spec. 2) Jam nut receptacle (type 7H)

24 Hermetic Connectors 8525 Series Dimensions Solder mount receptacle (type IH) B C ØF ØA ØD E Shell size A max B ±.5 C max F D E ±.14 max G ØG Panel cutout Note: All dimensions are in millimeters (mm) 24

25 Hermetic Connectors 8525 Series Square flange receptacle (type 2H) B E C F G ØA ØD G F ØH Shell size A max B ±.55 C max F max D +.3 E.3 G H ±.15 J ±.15 K L + M ± ± ± ± ± ± ± ± ± N max K ØL K N M ØJ Panel cutout Note: All dimensions are in millimeters (mm) 25

26 Hermetic Connectors 8525 Series Large square flange receptacle (type 2H spec. 2) B E C F G ØA ØD G F Sealing gasket ØH Shell size A max B max C #2 #12/#16 D max E max F max K G H J K L J K ØL ØH Panel cutout Note: All dimensions are in millimeters (mm) 26

27 Hermetic Connectors 8525 Series Jam nut receptacle (type 7H) B C ØA E ØD Shell size A max B max C ±.5 D max E ±.25 min F max G +.25 H ØG H F Panel cutout Note: All dimensions are in millimeters (mm) 27

28 Hermetic Connectors 8525 Series Contact variations W X Y ØZ W X Y W X Y ØZ ØZ Type IH: Solder mount receptacle Type 2H: Square flange receptacle Type 7H: Jam nut receptacle Type of contact Specification Shell type Contact size W Max X Min Y Min Ø Z Max Short PCB contact Long PCB contact IH H H IH H H Gaskets Shell size Gasket for receptacle Type O ring for receptacle Type 7 Part number Material Part number Material Fluoro silicone AS Silicone Fluoro silicone AS Silicone Fluoro silicone AS Silicone Fluoro silicone AS Silicone Fluoro silicone AS Silicone Fluoro silicone AS Silicone Fluoro silicone AS Silicone Fluoro silicone AS35823 Silicone Fluoro silicone AS Silicone Note: All dimensions are in millimeters (mm) 28

29 Hermetic Connectors 8526 Series Description Glass to metal sealed hermetic receptacles:. High hermeticity. Compact low profile Quick bayonet coupling Derivated from HE312 standard, and qualified per MILC Series II standard Technical features Mechanical Shell: RoHS mat tin over nickel plated steel Seals: Silicone elastomer Contact: Gold plated ferrous alloy Shock: According to NFC HE 312 3g ms in three axes Endurance: 5 mating/unmating operations Vibrations: 1 to 2 Hz, 2g MIL STD 22, method 214, test condition 2, letter J (5 2 Hz; 41.7g eff.) Electrical Max current rating per contact: Contact size Rating (A) Dielectric withstanding voltage: Service Sea level 21 m I 1 5 Vrms 375 Vrms II 2 3 Vrms 5 Vrms Shell continuity: 5 mω Contact resistance at rated current: Maximum initial contact resistance at ambient temperature Contact size Resistance mω Insulation resistance: 5 MΩ at 5 Vdc Environmental Operating temperature: 55 C to 2 C Hermeticity: atm.cm 3 /s under a1 bar differential pressure Salt spray: 48 hours Resistance to fluids (standard): In accordance with NFC HE312 MILL 788 MILL MILH 566 Hydraulic fluids M 2 V MILC diluted MILA 8243 MILT 5624 (JP5) MILG 356 Solvents 29

30 Hermetic Connectors 8526 Series Contact layouts A or 98* 33 6** 3** 1 Contact #2 Contact #16 Contact #12 3#2 3#2 6#2 3#16 I 1# ** 5** ** #12 5#16 I 8#2 4#16 14#2 1#16 19#2 8#16 I 16#2 5#16 26# ** #12 32#2 16#16 I 37#2 2#16 41# #16 I 27#2 14#16 55#2 61#2 * 3A for 8526 part numbering / 98 for MS part numbering. ** Remove digit for MS part numbering. 3

31 Hermetic Connectors 8526 Series Contact layouts (matrix) Shell size 8 3 Souriau s layout Q Souriau s qualified layout Layout Hermetic 8526 Hermetic MILC 26482G 8B3A 3 3 8B98 Q 3 8B33 3 Q 3 1 1B6 3 Q Number of contacts #2 #16 #12 12B3 3 Q 3 12B1 3 Q 1 14B B5 3 Q 5 14B12 3 Q B15 3 Q B19 3 Q 19 16B8 3 Q 8 16B21 3 Q B26 3 Q 26 18B B32 3 Q 32 2B16 3 Q 16 2B B41 3 Q 41 22B21 3 Q 21 22B41 3 Q B55 3 Q B61 3 Q 61 Orientation Polarization code Angle Viewed from receptacle front face. Insulator rotated inside metal body. Shell size Layout N W X Y Z 8 B3A B B B3 B1 B4 B5 B12 B15 B Shell size Layout N W X Y Z B8 B21 B26 B8 B32 B16 B39 B41 B21 B41 B B

32 Hermetic Connectors 8526 Series Ordering information SOURIAU part numbers Basic series H 1 6 P N Shell type: 1H: Solder mount hermetic receptacle 2H: Square flange hermetic receptacle 7H: Jam nut hermetic receptacle Shell size: 8, 1, 12, 14, 16, 18, 2, 22, 24 Contact layout: See page 3 Contact type: P: Pin Orientation: N, W, X, Y, Z see previous page MS qualified products Basic series MS 344H 1 C 6 P Shell type: 344H: Square flange hermetic receptacle 3443H: Solder mount hermetic receptacle 3449H: Jam nut hermetic receptacle Shell size: 8, 1, 12, 14, 16, 18, 2, 22, 24 Materials and terminal: C: Steel, solder bucket Contact layout: See page 3 Contact type: P: Pin Orientation: None: Normal (N) W, X, Y, Z see previous page Cross reference list Receptacle type SOURIAU HE312 Solder mount H P HE312 1H P 2 Square flange H P HE312 2H P 2 Jam nut H P HE312 7H P 2 Shell size & layout Orientation 32

33 Hermetic Connectors 8526 Series Dimensions Solder mount receptacle (type 1H) B C ØF ØA ØG ØD E Panel cutout Shell size ØA max B ±.3 C max ØD +.15 E ±.15 F max ØG ± Square flange receptacle (type 2H) B E C F G K ØL ØA ØD G F K ØH N M ØJ Panel cutout Shell size ØA max B ±.15 C max ØD +.15 E ±.1 F max G ØH ±.15 ØJ ±.15 K ØL ±.1 M max N max Note: All dimensions are in millimeters (mm) 33

34 Hermetic Connectors 8526 Series Jam nut receptacle (type 7H) B D C Shell size ØA max B max C max D + ØE max F max.1 G H ØJ ± min max ØJ H ØA F ØE G Panel cutout Note: All dimensions are in millimeters (mm) 34

35 Hermetic Connectors 8526 Series Maximum connector weights (in grams) Shell type Shell size Solder mount receptacle (type 1) Square flange receptacle (type 2) Jam nut receptacle (type 7) Gaskets Shell size Gasket for receptacle Type O ring for receptacle Type 7 Part number Material Part number Material Fluoro silicone AS Silicone Fluoro silicone AS Silicone Fluoro silicone AS Silicone Fluoro silicone AS Silicone Fluoro silicone AS Silicone Fluoro silicone AS Silicone Fluoro silicone AS Silicone Fluoro silicone AS35823 Silicone Fluoro silicone AS Silicone 35

36 Hermetic Connectors 8533 Series Description Glass sealed hermetic:. high hermeticity perfomance. compact low profile Robust screw coupling qualified per EN2997 and ESC1 standards Fully interchangeable with MIL hermetic connectors Various mounting styles:. compact solder mount receptacle. easy to install square flange receptacle. easy to replace jam nut receptacle Signal and power solder cup contacts PCB contact version available Special fuel tank versions 23V qualified versions where higher voltage is used to reduce cable weight Technical features Mechanical Shell:. Passivated Stainless steel Seals:. Silicone elastomer Contact:. Ferrous alloy Contact plating:. Gold Shock:. 3 m/s² (3g) during 3 ms Endurance:. 5 mating/unmating operations Vibration:. Random 5 Hz to 2 Hz at 1G²/Hz (2 x 8 hours) Electrical Max current rating per contact: Contact size Rating (A) Dielectric withstanding voltage: Altitude Sea level 15 Vrms 15 m 6 Vrms 21 m 4 Vrms 33 m 2 Vrms Contact resistance at rated current:. Maximum initial contact resistance at ambiant temperature Contact size Resistance mω Environmental Operating temperature:. Class Y : 65 C to 2 C. Class YE : 65 C to 26 C cyclic Hermeticity:. Leak rate <1 7 atm.cm 3 /s (helium gas test) Damp heat:. As per EN 2997 and NFL 54143: 1 cycles of 24h Salt spray:. 5 hours Resistance to fluids:. MILH 566 SKYDROL 5 B4 LD4 JP5 MILL 787A MILL MIL L 788 MILC MILA 8243 Fuel immersion version:. 15 C max. As per PrEN

37 Hermetic Connectors 8533 Series Contact layouts #2 3#2 5#2 6# #16 12#2 4#12 7#16 15# #16 24#2 31# * 41** 55 Contact size Contact #2 Contact #16 Contact #12 Contact #6 4#6 41#2 55#2 * ABS Power correspondance. ** Under EN2997 qualification. Consult us. 37

38 Hermetic Connectors 8533 Series Contact layouts (matrix) Shell size Layout 8533 hermetic EN2997 hermetic 8533 spec. 22 ESC1 hermetic Number of contacts #2 #16 #12 #8 #6 # Q 3 Q Q Q Q Q Q Q Q Q 3 Q Q Q Q Q Q Q Q Q Q Q Q Q Q 3 Q Q Q 55 3 Souriau s layout Q Souriau s layout & Layout according to corresponding norm Connector weights (in grams) Shell size Square flange receptacle Jam nut receptacle Solder mount receptacle Cross reference list SOURIAU MIL Y P M83723/88Y 85337Y P M83723/89Y 85331Y P M83723/9Y Shell size & layout Orientation

39 Hermetic Connectors 8533 Series Ordering information Souriau part numbers Basic series Y 1 5 P N Shell type: 1: Solder mount receptacle 2: Square flange receptacle 7: Jam nut receptacle Class: Y: 2 C YE: 26 C Shell size: Contact layout: See page 37 Contact type: P: Pin Orientation: N T V Y (see page 43) Specification (other specification: see page 42): None: Standard hermetic version (solder cup) except for layout : Standard hermetic version (solder cup) for layout 24 only 22: Hermetic fuel tank version (solder cup) 6: 23V qualified connector, delivered with contacts (layouts 123, 144, 147 & 24 orientation T & V) EN2997 qualified products Basic series EN 2997 Y 8 3 M N Class: Y: 2 C YE: 26 C Shell type: : Square flange receptacle 1: Solder mount receptable 7: Jam nut receptable Shell size: Contact layout: See page 37 Contact type: M: Pin Orientation: N Y (see page 43) ESC1 qualified products Basic series ESC 1 YE P N Class: YE: 26 C Shell type: 1: Solder mount receptacle 2: Square flange receptacle 3: Jam nut receptable Shell size: Contact layout: See page 37 Contact type: P: Pin Orientation: N Y (see page 43) : variant identifier 39

40 Hermetic Connectors 8533 Series Dimensions Solder mount hermetic receptacle (Class Y & YE) 1.45 max max ØC ØB ØA 22.5 max 26.5 max Shell size ØA Max ØB Max ØC Max ØD Min Square flange hermetic receptacle (Class Y & YE) 1.45 max max ØB ØA C D 22.5 max 26.5 max 4 holes E D C Shell size Ø A Max Ø B Max C Max D E Max Note: All dimensions are in millimeters (mm) 4

41 Hermetic Connectors 8533 Series Jam nut hermetic receptacle (Class Y & YE) ØC A ØD B E max 26.5 max Shell size A Max B Max ØC Max ØD Max E Max Tightening torque of attachement nut Torque in N.m ±1% Panel cut out Type 1 Solder mount receptacle Type 2 Square flange receptacle F Type 7 Jam nut receptacle 1.57 Min 3.18 Max 3.18 Max ØA ØB D 3.18 Max ØE ØC D Shell size ØA Min B min C D E F Note: All dimensions are in millimeters (mm) 41

42 Hermetic Connectors 8533 Series Contact variations Contact variations summary Contact variations Solder Eyelet PCB Ø Z X Y W Ø Z X Y W Ø Z X Y W Ø Z Ø Z Ø Z Type 1: Solder mount receptacle Type 2: Square flange receptacle Type 7: Jam nut receptacle Type of contact Specification Contact size W Max X Min Y Min Ø Z Max Designation PCB contacts Eyelet contacts Solder cup contacts PCB contact Long PCB contact ± Eyelet contact Without specification or specification Standard Solder cup contact Solder cup contact tin plated on rear part Note: All dimensions are in millimeters (mm) 42

43 Hermetic Connectors 8533 Series Orientation Orientation N Master Key A B C D Front face view of receptacle Shell size & , 18, 22 & 24 Angles N T V Y a b c d a b c d a b c d a b c d a b c d Gaskets Shell size Gasket for square flange receptacle O ring for jam nut receptacle 2 C Class O ring for jam nut receptacle 26 C Class Part number Material Part number Material Part number Material Fluoro silicone Silicone Silicone THT Fluoro silicone Silicone Silicone THT Fluoro silicone Silicone Silicone THT Fluoro silicone Silicone Silicone THT Fluoro silicone Silicone Silicone THT Fluoro silicone Silicone Silicone THT Fluoro silicone Silicone Silicone THT Fluoro silicone 8538 Silicone Silicone THT 43

44 Hermetic Connectors F38999 Series Description Glass sealed hermetic:. high hermeticity perfomance. compact low profile Quick screw coupling according to EN3645 and MILDTL38999 Series III standards Robust stainless steel adapted for any weld or solder operation Various mounting styles:. compact solder mount receptacle. easy to install square flange receptacle. easy to replace jam nut receptacle Signal and power contacts Various PCB contact versions available Special fuel tank versions for long term fuel immersion 23V qualified versions where higher voltage is used to reduce cable weight Technical features Mechanical Shell:. Class Y: passivated stainless steel. Class N: nickel plated stainless steel Seals:. Silicone elastomer Contact:. Gold plated ferrous alloy Endurance:. 5 mating/unmating operations Electrical Max current rating per contact: Contact size 22D Rating (A) Dielectric withstanding voltage: Service Sea level 3 m M 1 3 Vrms 8 Vrms I 1 8 Vrms 1 Vrms II 2 3 Vrms 1 Vrms Shielding:. Class Y: 45 db min at 1 GHz. Class N: 65 db min at 1 GHz Insulation resistance:. 5 MΩ (under 5 Vdc) Environmental Operating temperature: 65 C to 2 C Hermeticity: leak rate <1 7 atm.cm 3 /s (helium gas test) Salt spray:. Class Y: 5 hours. Class N: 48 hours Resistance to fluids per MILDTL38999:. Gasoline JP5 (OTAN 44) short immersion. Mineral hydraulic fluid MILH566 (OTAN H515). Synthetic hydraulic fluid Skydrol 5 B4 Fuel immersion version:. JP5 long term immersion. 15 C max 44

45 Hermetic Connectors F38999 Series Contact layouts 9 / A 11 / B Contact #22D Contact #2 Contact #16 Contact #12 6#22D Service M 3#2 13#22D Service M 6#2 Contact #8 Power 13 / C 15 / D #16 8#2 22#22D Service M 1#2 18#2 19#2 37#22D Service M 4#16 8#2 17 / E 19 / F #12 8#16 I 26#2 55#22D Service M 66#22D Service M 21 / G 23 / H 25 / J #2 4#8 Power 53#2 55#2 48#2 8#16 19#12 45

46 Hermetic Connectors F38999 Series Contact layouts (matrix) Shell 8D type 21 8D 8D Spec. Number of contacts Layout size Spec. 6* Spec. 22* 84 & 85 #22D #2 #16 #12 # SOURIAU s layout * Spec. 6 = 23V qualified connector; Spec. 22 = Fuel tank version; Spec. 84 & 85 = PC tail lengths, see page 51. Orientations Viewed from front face of receptacle Viewed from front face of plug Shell size 9 (A) 11 (B) 15 (D) 13 (C) 17 (E) 21 (G) 19 (F) 23 (H) 25 (J) Angles N A B C D E T V A B C D A B C D A B C D A B C D A B C D

47 Hermetic Connectors F38999 Series Connector part numbers Standard configuration Basic Series F Y A 35 P N WF Shell style: 21: Square flange receptacle 23: Jam nut receptacle 25: Solder mounting receptacle 27: Weld mounting receptacle Class: Y: Passivated stainless steel N: Nickel plated stainless steel Shell size: 9=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Contact layout: See page 45 Contact type: P: Male solder cup C: Male PCB contacts Orientation: N, A, B, C, D, E, T, V Specification: WF: Standard 6: 23V qualified connector (layouts 134, 178, 2111 & 2148 orientation T & V) Specific configuration Basic Series 8D Y P N 22 Shell style: : Square flange receptacle 1: Solder mount receptacle 7: Jam nut receptacle Class: Y: Passivated stainless steel N: Nickel plated stainless steel Shell size: 9, 11, 13, 15, 17, 19, 21, 23, 25 Contact layout: See page 45 Contact type: P: Male solder cup C: Male PCB contacts Orientation: N, A, B, C, D, E Specification: 22: Fuel tank 84: Short PCB contact 85: Long PCB contact 47

48 Hermetic Connectors F38999 Series Dimensions Square flange receptacle (type 21) F 2.35/2.5 E C D A 12.4/12.95 Fully mated indicator band Red B Shell size A ±.2 B ±.2 C D E ±.3 F max Ø G Ø H J max K max A (9) B (11) C (13) D (15) E (17) F (19) G (21) H (23) J (25) C or D A C or D A C or D ØG C or D ØH Panel cutout Front mounting Panel cutout Rear mounting J Rear mounting K Front mounting Note: All dimensions are in millimeters (mm) 48

49 Hermetic Connectors F38999 Series Jam nut receptacle (type 23) 22.6 max 12.4/12.95 Fully mated indicator band Red B Ø C A Ø E Thread F D Shell size A flat +.1 B max Ø C ±.3 Ø D ±.4 Ø E ±.3/ F thread Ø G ±.25 H J.15 A (9) M17 x 16g B (11) M2 x 16g C (13) M25 x 16g D (15) M28 x 16g E (17) M32 x 16g F (19) M35 x 16g G (21) M38 x 16g H (23) M41 x 16g J (25) M44 x 16g ØG H J Note: All dimensions are in millimeters (mm) 49

50 Hermetic Connectors F38999 Series Solder mounting receptacle (type 25) B C 12.4/12.95 Fully mated indicator band Red 1 ±.2 Ø D Ø A Shell size Ø A max A (9) 19.4 B max C max D max 17.1 B (11) C (13) D (15) E (17) F (19) G (21) H (23) J (25) Weld mounting receptacle (type 27) C 12.4/12.95 Fully mated indicator band Red D Max Ø B 3.81 ±.64 Ø A Shell size Ø A +.3 Ø B ±.3 C max D ±.2 A (9) B (11) C (13) D (15) E (17) F (19) G (21) H (23) J (25) Maximum connector weight (in grams) Shell size Square flange receptacle Jam nut receptacle Solder mount receptacle 9 (A) (B) (C) (D) (E) (F) (G) (H) (J) Gaskets Shell size Gasket for receptacle Type O ring for receptacle Type 7 Part number Material Part number Material 9 (A) Fluoro silicone AS Silicone 11 (B) Fluoro silicone AS Silicone 13 (C) Fluoro silicone AS Silicone 15 (D) Fluoro silicone AS Silicone 17 (E) Fluoro silicone AS Silicone 19 (F) Fluoro silicone AS Silicone 21 (G) Fluoro silicone AS Silicone 23 (H) Fluoro silicone AS Silicone 25 (J) Fluoro silicone AS Silicone Note: All dimensions are in millimeters (mm) 5

51 Hermetic Connectors F38999 Series Contact variations Contact variations summary W X Y W (PCB contacts) X Y W X Y ØZ ØZ ØZ X W (Solder cup contacts) X Type 21: Square flange receptacle Type 23: Jam nut receptacle Type 25: Solder mount receptacle Type of contact Specification Type of shell Contact size W max X min Y min ØZ max Solder cup ( P ) PCB ( C ) WF (F38999) WF (F38999) 84 (8D) 85 (8D) 21 2 & 22 N/A 3.45 N/A N/A 23 2 & N/A N/A N/A 25 2 & 22 N/A 2.3 N/A N/A N/A N/A N/A N/A N/A N/A Note: All dimensions are in millimeters (mm) 51

52 Hermetic Connectors 8STA Series Description The smallest hermetic circular 5 way PCB connector on the market Lightweight 8STA connector: 3 grs max Suitable for welding directly to sensor bodies: Designed for weld fixing Excellent corrosion resistance: Stainless steel body Excellent hermeticity: Hermetic glass bead (1.1 7 cm 3 /s) Intermateable with standard plug size 25 Easy identification with colour coded bands: 7 visual keyway orientations Rapid & secure locking system with audible click: Bayonet connector Technical features Mechanical Shell: Stainless steel Shell plating: Passivated Insulator: Glass bead Contact: IronNickel (NiFe2) Contact plating: Nickel Endurance: 5 mating cycles Shock: 3g for 3ms and EIA36427 Vibration: 1 to 2 Hz 3g Electrical Test voltage: 4Vrms (sea level) Contact resistance: 2 mω Insultation resitance: 5MΩ (at 5Vdc) Contact rating: 1.8 Amp Environmental Operating temperature: 55 C to +175 C Sealing mated connectors: IP67 (1 meter for 3 min minimum) Salt spray: 48 hours Hermeticity: cm 3 /s 52

53 Hermetic Connectors 8STA Series Ordering information Basic series 8STA 1 Y 2 5 P N 17 Shell type 1: Inline connector Class Y: Hermetic version Shell size 2 Contact layout 5: 5 straight PCB contacts #26 Type of contact P: Pin contacts Orientation N: Red / C: Orange please consult us for other keyway Specification (mandatory) 17: Hermetic shell size 2 Contact layouts viewed from front face of male insulator Maximum connector weight in grams 2 Shell size Inline receptacle #26 Service R Dimensions Inline receptacle Ø1 Ø.5 ± / PCB layout Ø Ø 7.2 / ±.5 Ø8.3 ± / / max. Color band Note: All dimensions are in millimeters (mm) 53

54 Hermetic Connectors 8STA Series Description Hermetically sealed connector: cm 3 15PSI Withstands pressure differential without loss of electrical performances: Glass to metal insert Excellent resistance to racing fuels & fluids: Viton interfacial seal Excellent corrosion resistance: Stainless steel material Low profile design for heat shrink boot & cost effective connector Integrated backshell Technical features Mechanical Shell: Stainless steel Shell plating: Passivated Insulator: Glass bead Contact: Nickel iron Contact plating: Gold Endurance: 5 mating cycles Shock: 3g for 3ms and EIA36427 Vibration: 1 to 2 Hz 3g Electrical Test voltage: : Service M: 18V 13V Contact resistance: 2 mω Insultation resitance: 5MΩ (at 5Vdc) Contact rating: Size 16: Size 2: Size 22D: 1 A 5 A 3 A Environmental Operating temperature: 55 C to +175 C Sealing mated connectors: IP67 (1 meter for 3 min minimum) Salt spray: 48 hours Hermeticity: cm 3 /s Contact layouts (viewed from front face of male insulator) #22D Service M 6 #2 4 #16 22 #22D Service M 1 #2 37 #22D Service M 4 #16, 8 #2 54

55 Hermetic Connectors 8STA Series Ordering information Basic series 8STA 7 Y 1 98 P N 22 Shell type 7: Jam nut receptacle Class Y: Hermetic version Shell size 1, 12, 14 Contact layout See previous page for layouts available Type of contact P: Pin contacts Orientation N: Red / A: Yellow / D: Green Specification (mandatory) 22: Fuel immersible version Dimensions max max. 9.5 max. Jam nut receptacle Viton O ring 3.5 max. Panel cut out ø A max. ø D E Thread. ø D max. C max. G ø F Panel thickness: 1.5 to 5 ø B max. Shell size ø A max. ø B max. C max. ø D max. E Thread Panel cut out ø F ±.1 G ± M18 x M21 x M24 x Maximum connector weight (in grams) Shell size Jam nut receptacle Note: All dimensions are in millimeters (mm) 55

56 Hermetic Connectors DSub Series Description Hermetic high density DSub connector MIL C 2438 C compliant 2 fixing types:. Fast and interchangeable screw mounting. Hermetic solder mounting Solder buckets and PCB contacts Large shell plating type:. Gold. Tin. Cadmium Technical features Mechanical Shell: Steel Shell plating: Cadmium, gold, bright tin lead, mat RoHS tin Contact: Ferrous alloy Contact plating: Gold, mat tin Endurance: 5 mating/unmating operations Electrical Contact rating: 5A max Test voltage: 75 Vrms (max Vrms/5Hz) Insultaion resistance: 5 MΩ Contact resistance: 14 mω Environmental Operating temperature: 55 C to 125 C Hermeticity: Under air helium differential pressure, leakage 1.4x1 5 atm.cm 3 /s Salt spray: 48 hours (cadmium) 24 hours (tin) Damp heat: 56 days 56

57 Hermetic Connectors DSub Series Contact layouts Viewed from front face of male insulator. Contacts are individually numbered on both side of insulator. E A B contacts 15 contacts 25 contacts C D contacts 5 contacts Ordering information Basic Series D E H 9 P 2 Shell size: E, A, B, C, D Class: H: Hermetic Number of contacts: 9 (E), 15 (A), 25 (B), 37 (C), 5 (D) Contact type: P: Pin Specification: Shell plating Contacts plating Solder mounting with locking stub without locking stub Solder bucket Straight PCB contact Solder bucket Straight PCB contact Solder bucket Screw mounting Straight PCB contact Cadmium Gold Tin lead Gold Mat tin Mat tin 9 Gold 26 Gold Gold Cross reference list SOURIAU M2438 (not QPL) SOURIAU M2438 (not QPL) DEH9P5 MS2438/91 DEH9P7 MS2438/911 DAH15P5 MS2438/92 DAH15P7 MS2438/912 DBH25P5 MS2438/93 DBH25P7 MS2438/913 DCH37P5 MS2438/94 DCH37P7 MS2438/914 DDH5P5 MS2438/95 DDH5P7 MS2438/915 57

58 Hermetic Connectors DSub Series Dimensions A B DSub hermetic 1 1 D C Hole Ø3.2 for screw mounting H G J 6.95 max Ø.83 max F E 5.75 min 7.6 max Locking stud 4.4 UNC 2B Tapped hole Solder bucket Straight PCB contact Shell size A /+.3 B C /+.3 D E +.1 F max G.2 screw mounting H ±.2 J ±.2 E A B C D Panel cutout Screw mounting ØD Front panel mounting 1.4 max A C B Shell size E A Mounting type A ±.1 B ±.1 C ±.1 D ±.5 only for screw mounting E ±.1 Front Rear Front Rear R:.8 max E Rear panel mounting A C 1 D B B C D Front Rear Front Rear Front Rear Note: All dimensions are in millimeters (mm) 58

59 Hermetic Connectors DSub Series PCB drilling PCB contact version or ØA Ø3.1 ±.1 Only for screw mounting 2.54 or ØA Ø3.1 ±.1 Only for screw mounting 9 contacts 15 contacts 25 contacts 2.54 or 2.84 ØA Ø3.1 ±.1 Only for screw mounting Ø3.1 ±.1 Only for screw mounting 2.84 or Ø3.1 ±.1 Only for screw mounting 2.54 or 2.84 ØA contacts 2.54 or 2.84 ØA contacts Accessories DSub hermetic cap Shell size Cap part number E 7 58 A 7 59 B 7 51 C D Note: All dimensions are in millimeters (mm) 59

60 HERMETIC 214 SOURIAU SOURIAU is a registratred trademark

61 Hermetic Range Extension Standard glass to metal sealing technologies: Removable crimp contacts Hermetic receptacles with standoffs LT27 rack & panel hermetic connector TFD: filter connector ELIO fiber optic hermetic feedthrough Alternative sealing technologies: Hermetic microd and nanod Micropackaging D hermetic aluminum power and signal connector... 66

62 Hermetic Connectors Range Extension Standard glass to metal sealing technologies Removable Crimp Contacts A technology combining crimp contacts superiority with glass to metal perfect sealing High hermetic performance:. Glass to metal sealing: leakage of less than 1 9 atm.cm 3 /s. Removable crimp contacts:. RoHS: no lead used.. Long lifetime: superior to solder cup contacts in kerosene immersion.. Easy MRO: contact replacement. Long term fuel immersion materials:. Performances guaranteed for minimum 9, hours in fuel immersion. Wide Availability:. EN3646 (Airbus Qualified Products).. EN2997, EN3645, MILDTL See «MILDTL38999, EN3646, EN2997 Fuel Tank Connector» product news on Hermetic Receptacles with Standoffs Easy and robust PCB mount feature for hermetic receptacles. User friendly easy to assemble:. 3 fixing screws.. No need of additionnal PCB fixing tool when soldering the contacts. PCB PC tails Fixing screws Standoffs Adapted to harsh environment:. Standoffs directly machined into the connector.. Excellent grounding of the PCB to the connector shell through the standoffs.. Excellent vibration and shock resistance: PC tail to PCB stresses are eliminated by the standoffs. Compact:. Hermetic receptacle compact design maintained with a profile smaller than the double flange version. See «Hermetic Receptacles with Standoffs» product news on 62

63 Hermetic Connectors Range Extension Standard glass to metal sealing technologies 8LT27 Rack & Panel Hermetic Connector Rack & panel glass sealed receptacle. Combine the easy use of blind mateable connectors to excellent hermeticity. Blind connection:. Per HE38 standard.. Fixed receptacle to the float mounting plug: just push to connect... and release to disconnect!. Superior misalignment allowances: Axial ±1mm Angular ±1mm Longitudinal ±1mm High pressure performance:. Glass to metal sealing receptacle. Helium leakage of less than 1 7 atm.cm 3 /s.. Pressure resistance. See «8LT27 Series Hermetic Connectors» product news on 8TFD: Filter Connector EMIRFI filters and lightning protection. Space saving:. Complete filter solution in standard shell.. No need for filter PCB inside equipment.. Smaller equipment envelope required. Excellent filter performance:. Excellent performance, comparable to aluminum shell EMIRFI filter connectors. Wide range of layouts available:. SOURIAU EMIRFI Filter Series III connectors are also available in aluminum, marine bronze, and stainless steel shells. 63