SINE INTERNATIONAL (PVT) LIMITED Company Profile Jan-2014

Transcription

1 SSs SINE INTERNATIONAL (PVT) LIMITED Company Profile Jan-2014 CD-388 & 389, GABOL TOWN, SECTOR 16-B, F.B. AREA, KARACHI 75850, PAKISTAN. PHONES: (92-21) , FAX: (92-21) , Website:

2 Introduction: Sine International is a Private Limited Company, established in An export oriented; modern, vertically integrated composite knit garment unit. At Sine International our mission is to serve our customers with utmost dedication & pride & to be recognized as an innovative supplier. We want to ensure our customers are always satisfied. We deal with our customers knowing each one has a specific need. We like to build relationships with our customers which are long term & committed to their needs. Address: Corporate Office: CD-388 &389, Gabol Town, Sector 16-B, F.B. Area, Karachi-75850, Pakistan, Telephone: , , Fax: Factory : CD-413, Gabol Town, Sector 16-B, F.B. Area, Karachi-75850, Pakistan, Telephone: , , Fax: Contact Persons: Sultan Ahmed Managing Director sultan@sineintl.com Apparel Division: Khurshid Jamal G.M Garments khurshid@sineintl.com Umer Sayeed Director Marketing omer@sineintl.com Fabric Export & Home Textile: Atif Sultan Director Marketing atif@sineintl.com Bankers: NIB BANK - Main Branch Muhammadi House I.I. Chundrigar Road, Karachi, Pakistan. Habib Metropolitan Bank Main Branch, I.I. Chundrigar Road Branch, Karachi Pakistan KASB BANK Main Branch, I.I. Chundrigar Road Branch, Karachi Pakistan Annual Turnover: In Year 2008 $16,256,656 In Year 2009 $12,049,929 In Year 2010 $16,382,694

3 We have the following in house operations: Knitting House: Capacity: Knitting House Area: Fabric Range: 10,000 Kgs per day (Average) 25,000 SQ..FT Knitting machine for bed sheet/king size available in house among other six different size knitting machines. Single Jersey, Fleece, Interlock, Pique, French Terry, Lycra, Thermal, Needle Out Thermal, Micro Thermal, Flat Back / French Rib, 1 x 1 Rib, 2 x 2 Rib, Pop Corn, Yarn Dyed, etc. Dyeing House: Capacity: Dyeing House Area: Machinery: 10,000 Kg per day (Average) 35,000 SQ.FT. Soft flow winches & Continuous bleaching THIEIS (GERMANY), SCHOLL (SWITZERLAND), GME (TURKEY), DRYER FLIESHNER (GERMANY), GME (TURKEY) COMPACTORS TUBETEX (USA) We have in-house capacity & expertise for different kind of dyeing of fabric (i.e. direct & reactive, AZO Free Pigment Dye, ECO Dyeing, etc. Rotary Printing is outsourcing. Specialties: Sine International is continually updating itself with new concepts & ideas to keep pace with the current market & growth in the Garments industry. Some of the recent developments or ongoing facilities are as follows: Anti-bacterial washes Moisture resistant treatment Bio-finishing Silicon finishing

4 Garments Manufacturing: Capacity: Production Area: No of Lines: No of Machines: Production Lead Time: 20,000 pcs per day / 500,000 pcs per month (Average) 50,000 SQ.FT. 8 Lines 288 Machines Initial Order - 60 Days from the date of sample approval Repeat order 45 Days from the PO. Product Range: T-shirt, Polo Shirt, Tank Top, Hoodies, Zip Hoodies, sweatshirt, Ladies Fashion wear, Kids wear, Pyjamas, Shorts, Trousers, Jogging Suits, other knit items & Underwear Range. Fabric Range: Single Jersey, Interlock, Cotton Lycra, French Terry, Fleece, Pique, Thermal, 1x1 Rib, Pigment Dyed, Reactive Dyed, All Over Print etc. Screen Printing & Embroidery is outsourcing. Bed Sheets (Knit Fabric): Capacity: 50,000 Sets of fitted sheets, flat sheets. Production Area: 2,000 SQ.FT. No of Machines: 25 Production Time: 45 Days from the date of confirmation. Quality & Certifications: Sine International strives to keep pace with the changing times in fashion and our goal is to provide impeccable quality with value for money. All fabrics and garments processed in our facility have to undergo stringent series of tests to ensure nothing but the best is offered to our customers. Dyed, printed and processed fabrics are tested against quality control measures including AZO free and toxin free chemicals. Quality control is of utmost concern to Sine International. We have a QC team who diligently work to ensure that our goods do not fall below the customers expectations. We adhere to a stringent quality checking process which includes the following: Inspection of incoming materials Correct issuance of materials against requirements Inline inspection at every stage of production such as knitting, dyeing, sewing, finishing etc.

5 Final inspection before delivery either by ourselves or third party. We have attained certifications for our factories which includes Oeko-Tex, CTPAT & WRAP certification as part of our continued effort to provide superior service and to be recognized as a fully complaint manufacturer. QUALITY ASSURANCE: Our commitment is, we shall try to satisfy all of our customers by supplying them quality products with zero tolerance defects. We will try to fulfill buyer requirements & exceed their expectation by continuous quality improvement. To ensure the quality product following team are working behind it. Quality assurance manager 1 person QC In charge 2 person Quality controller 12 person Point checker 15 person Random checker 6 person Inspector 50 person The entire merchandise product undergoes a strict scrutiny of quality. Quality merchandise does not just come out the machines. We strive hard to produce quality items on a consistence basis; and to sustain a high level of quality. We adhere to the quality control manuals provided by our clients. Piece goods quality control: We carry out approx 10% to 20% inspection of all pieces of goods prior to spreading. Four points system are followed to classify defects. Defects classification list has been set up to simplify the language and judgments used to make visual fabric evaluation. Rolls are segregated shade wise prior to spreading. Cutting department quality control:

6 Final pattern are checked thoroughly against measurement to control spec deviation, ply numbering, stickers and bundling is followed to control shading within lots. Random sampling is done prior to cutting to determine shrinkage and any other characteristic that may exist in the fabric. In process quality control: In line audit is carried out by qualified inspectors to correct the problem at the sewing level rather than after the garments have been completely assembled. A separate Q.A. team independent of production has been appointed to evaluate the quality of goods being sewn. The in line inspection is conducted based on JC PENNY Piece Goods Inspection, where pieces are pulled from bundle. An inspection is performed away from the operator, on a finished bundle. For bundle size up to 180 pieces, 8 pieces are inspected. If the bundle has 1 defect the bundle is sent back to the operator who checks all pieces in the bundle and repairs if any fault is found. After the operator has performed the repair and inspection of the rejected bundle, immediately subsequent inspection takes place on the operator's workstation. This monitoring continues until 3 consecutive bundles have passed. Each operator is checked a minimum of 2 times per day. First Check 100%: The inspector receives the garments from thread cutter after thread cutting and checks all garments for workmanship. Items which have passes are forwarded to ironing department, and, items failed are placed with sticker/s to mark the failed area/operation and placed in the box for re-work. Garments, which cannot be re-worked, are placed in rejection box. Final Check 100%: The final inspector receives the garments from press-man after ironing and checks all garments for workmanship and fabric fault, stain, etc. Items which have passed are forwarded to Super Final dept, and, items failed are placed with sticker/s to mark the failed area/operation and placed in the box for re-work. Garments, which cannot be re-worked, are placed in rejection box. Final Check 100%: The Super final inspector receives the garments from Final Checkers and double checks all garments for workmanship and other faults, items which have passed are forwarded for 100% measurement check, and, items failed are placed with sticker/s to mark the failed area/operation and placed in the box for re-work. Garments, which cannot be re-worked, are placed in rejection box. Measurement Check 100%: The Measurement inspector's receives the garments from super final inspectors and measure all garments for critical points Like, Body Length, Chest, and Sleeve etc. items which have passed are forwarded for

7 folding and packing, and, items failed are placed with sticker/s to mark the failed area/operation and placed in the box for re-work. Garments, which cannot be re-worked, are placed in rejection box. Random final statistical audit: Once merchandise has been duly checked/inspected by the finishing section, a final audit is carried out by qualified QCs. Merchandise are presently audited at 2.5 AQL. Lots rejected are sent for re-screening if the number of defective units exceeds the parameters in table 2.5 AQL. ERP for Apparel Manufacturing: Businesses have had to adapt to market changes and new globalization requirements to remain competitive. To achieve a competitive advantage, we need tools to manage the manufacturing process. ERP Software for the Apparel Industry is more complex to build than an ERP for other industries. The Apparel Industry probably has the maximum number of variables in orders, items, and events to be tracked etc. We finally decided to consider developing our own ERP system adjusting it to our specific needs. Our Production Management software which takes care of all activities from time study and production planning till the garment is finished and packed. It smoothly integrates all the operations in a garment factory and generates very useful MIS reports to remove bottlenecks and improve productivity.

8 Top Customers / Brands: (Client list past and present, a partial list.) APPAREL: USA: GERMANY: UK: TSC APPAREL, THE CORE, FRUIT of THE LOOM, FOOT LOCKER, KMART, DICKIES, ALSTYLE, TARGET, AEROPOSTALE, JOHN DEERE, TIMBERLAND, DLI INC., SEARS. ETC. OTTO VERSAND, KAUFLAND, TULTEX, ETC. NEXT, DEBENHAMS, SMITH & BROOKS, ACTION MAN,

9 BED SHEET: JERSEY KNIT USA: GERMANY: UK: FRANCO.CO.INC, KOHL S, J.R UNITED, ATLAS TEXTILE CO. BIMA TEX, NSW. ASDA FABRIC EXPORT: RUSSIA: SELTEX, MELONS, OLGA, VICTOR MODI, ESTET CO, YANTARAYANI ARIAL. ETC. PRODUCT RANGE APPAREL

10 Zipper Hoodie Basic T-Shirt Ringer Tee Pullover Hoodie Thermal Suit ALSTYLE TSC APPAREL TSC APPAREL ALSTYLE FRUIT OF THE LOOM Thermal Henley Children Suit Polo Shirt Yarn Dyed Polo Pullover Hoodie FRUIT OF THE LOOM TARGET DICKIES AEROPOSTALE JOHN DEERE Boys T-Shirt Track Jacket V-Neck Yarn Dyed Barbie T-shirt Micro Fleece Troyer TIMBERLAND DLI INC. KAUFLAND SMITH & BROOKS KAUFLAND FABRIC RANGE

11 Dyed Jersey fabric Double Jersey Fabric Spandex Jersey fabric Slub Jersey fabric Lurex Jersey fabric Burnout Single Jersey fabric Yarn Dyed Stripes Fabric Yarn Dyed Interlock fabric Dyed Interlock Fabric Pique Fabric Fleece Fabric French Terry Fabric

12 Pointelle Jacquard cotton Pointelle Stripe Jacquard cotton 7x2 Dyed Interlock fabric Rib 2x1 fabric Printed French Terry Fabric Printed French Terry Fabric Printed Single Jersey Fabric Printed Single Jersey Fabric Printed Single Jersey Fabric Printed Fleece Fabric Printed Fleece Fabric Printed Fleece Fabric For further information please visit our company website: or contact us via or phone (92-21) , (92-300) , (92-300) , (92-300)