Volume 2/06

Transcription

1 A subsidiary of To find out how you can participate in the TubeMart TM programme, please call + 44 (0) or djacobs@addisonmckee.co.uk Unit 188 Bradkirk Place, Walton Summit, Bamber Bridge Preston, Lancashire United Kingdom PR5 8AJ. Tel: +44(0) Fax: +44(0) sales@tubemart.com Web: Volume 2/06

2 TubeMart TM TubeMart TM Introduction Welcome to TubeMart TM the new, single source way to select all your high quality, mid-range tube manipulation solutions at exceptionally competitive prices. Bringing together the widest choice of hand-picked machinery from many of the world s premier manufacturers into one highly comprehensive catalogue, TubeMart TM redefines the way you select machinery. Built to uncompromising international standards, as laid down by world-leading tube manipulation specialists, AddisonMckee, all TubeMart TM models are available globally through our international team of dealers. With bending, cutting, end-forming, notching and polishing technologies as well as a comprehensive range of consumables selecting the tube manipulation solutions you require has never been quicker or easier. This TubeMart TM catalogue has been issued in good faith (errors and omissions excepted). We do trust that sufficient information to select the machine for your production requirements are supplied. Information in the catalogue is not binding in detail and in pursuit of excellence, TubeMart TM retain the right to change specifications and form without prior notice. Machines are shown without safety covers and protection devices to enable the showing of more detail. Page Section 2 Bending 4 Mandrel Tube and Profile Benders 14 Double Head Tube and Profile Benders 16 Tube and Profile Rollers 20 Cutting 22 Circular Saw Blade Cutting 30 Aluminium Cutting 33 Band Saw Cutting 36 Supported Shear Cutting 40 Notching 42 Tube End Notching Contents Bending Cutting Notching 44 Polishing 46 Bend Tube Polishing 47 Straight Tube Polishing Polishing Every TubeMart TM machine carries our unique Quality Assured symbol your guarantee that it has been designed and built to the very highest standards as laid down by TubeMart TM and offers exceptional levels of quality, precision and reliability. TubeMart TM Head Office in Ohio, USA 48 End Finishing 50 Tube End Forming 52 Tube Tapering 53 Tube and Bar Chamfering 53 De-Burring 54 Consumables 56 Lubricants 58 Saw Blades 59 Mandrel and Wiper Die Selection Guide 60 Ordering Tooling End Finishing Consumables

3 2 TubeMart TM Bending TubeMart TM Bending 3 Bending

4 4 TubeMart TM Bending TubeMart TM Bending 5 PNCB Single Axis Tube and Profile Benders High performance single axis programmable hydraulic mandrel tube benders. Ideal for less-complex, often high volume production requirements demanding good bend quality. Bend angle is easy to programme and the clamp, pressure slide and mandrel are PLC controlled. PNCB40 PNCB90 Bending PNCB18 PNCB52 SPECIFICATION UNIT PNCB18 PNCB40 PNCB52 PNCB65 PNCB80 PNCB90 PNCB115 PNCB80 Straight acting clamp Anticipated mandrel retraction unit Overview Very easy to programme and perform mandrel bends. Cycle would be as follows: Insert tube over the mandrel to a pre-set stop. Step on foot switch, clamp and pressure die comes in. Tube is bent to the pre-programmed angle. Mandrel retracts, clamp and pressure die opens. Operator removes the bent tube from the bend die. Operator steps on the foot switch, the bend die returns to zero and the mandrel moves forward. Ten bends can be pre-programmed and performed in sequence. Standard Features Anticipated mandrel retraction unit Mandrel lubrication unit Powered follower slide Water hydraulic cooler Safety systems Optional Bend tooling Max Round Tube Mild Steel mm 18 x x x 3 63 x 3 80 x 3 89 x x 8 Non Ferrous mm 20 x x x 5 63 x 6 80 x 6 89 x x 10 Stainless Steel mm 19 x x x x 2 80 x x x 5 Square Tube Mild Steel mm 15 x 15 x x 30 x 2 40 x 40 x x 50 x 2 60 x 60 x 2 75 x 75 x x 100 x 3 Solid Bar mm Min/Max Bending Radius mm 10 ~ ~ ~ ~ ~ ~ ~ 450 Spindle Diameter mm Clamp Stroke mm Pressure Slide Stroke mm Follower Slide Stroke mm Mandrel Stroke mm Max Bend Angle Deg Max Length Over Mandrel mm Working Height mm Tooling Centreline Height mm DOB (Bending Speed) Deg/Sec Accuracy of DOB +/- Deg Hydraulic Motor Kw Total Power Kw Hydraulic Pressure Bar Hydraulic Tank Capacity L Machine Length mm Machine Width mm Machine Height mm Machine Weight Kg

5 6 TubeMart TM Bending TubeMart TM Bending 7 PNCPB Two Axis Hydraulic Tube and Profile Benders Two axis NC tube benders with B (Rotation) and C (Bending) under NC control. Ideal for low volume work where CNC accuracy is required. PNCPB80 L PNCPB40 Rise and fall clamp system SPECIFICATION UNIT PNCPB18 PNCPB40 PNCPB52 PNCPB65 PNCPB80 Max Round Tube Mild Steel mm 1.8 x x x 3 63 x 3 80 x 3 Non Ferrous mm 20 x x x 5 63 x 6 80 x 6 Stainless Steel mm 19 x x x x 2 80 x 1.8 Square Tube Mild Steel mm 15 x 15 x x 30 x 2 40 x 40 x x 50 x 2 60 x 60 x 2 Solid Bar mm Min/Max Bend Radius mm 10 ~ ~ ~ ~ ~ 350 Spindle Diameter mm Clamp Stroke mm Pressure Slide Stroke mm Follower Slide Stroke mm Mandrel Stroke mm Max Bend Angle Deg Max Length Over Mandrel mm Working Height mm Tooling Centreline Height mm DOB (Bending Speed) Deg / Sec Accuracy of DOB +/- Deg POB (Rotation Speed) Deg / Sec Accuracy of POB +/- Deg Hydraulic Motor Kw Total Power Kw Hydraulic Pressure Bar Hydraulic Tank Capacity L Machine Length mm Machine Width mm Machine Height mm Machine Weight Kg Bending Overview PNCPB52 Very easy to programme through a touch screen PLC control with graphic guidance to perform mandrel bends. Cycle would be as follows: Insert tube over the mandrel into the collet. Move carriage manually back to the first stop. Step on foot switch, clamp and pressure die comes in. Tube is bent to the pre-programmed angle. Mandrel retracts, clamp and pressure die opens. Operator moves the carriage manually to the next stop, the bend die returns to zero, the B axis rotates to the pre-programmed angle and the mandrel moves forward and the cycle repeats itself. Ten bends can be pre-programmed and performed in sequence. 100 programmes with ten bends each can be saved in the memory. PNCPB65 Standard Features Anticipated mandrel retraction unit Mandrel lubrication unit Powered follower slide Water hydraulic cooler Rise and fall clamps Safety systems Optional Bend tooling Left hand bending (L)

6 8 TubeMart TM Bending TubeMart TM Bending 9 PSRH Three Axis Automatic Hydraulic Tube Benders Full automatic cycle NC mandrel tube bender for tubes and profiles. Easy programming, setup and total flexibility makes this machine ideal for Jobbing shops with small to medium production volumes. Standard Features Anticipated mandrel retraction unit Mandrel lubrication unit Powered follower slide Water hydraulic cooler Rise and fall clamps Safety systems Optional Bend tooling PSRH18 SPECIFICATION UNIT PSRH18 PSRH40 Max Round Tube Mild Steel mm 18 x x 2 Non Ferrous mm 20 x x 6 Stainless Steel mm 18 x x 1.2 Square Tube Mild Steel mm 15 x 15 x x 30 x 2.5 Solid Bar mm 8 20 Min/Max Bend Radius mm 10 ~ ~ 170 Spindle Diameter mm Clamp Stroke mm Pressure Slide Stroke mm Follower Slide Stroke mm Mandrel Stroke mm Max Bend Angle Deg Max Length Over Mandrel mm Working Height mm Tooling Centreline Height mm DOB (Bending Speed) Deg / Sec Accuracy of DOB Deg DBB (Feeding Speed) mm / Min Accuracy of DBB mm POB (Rotation Speed) Deg / Sec Accuracy of POB Deg Hydraulic Motor Kw Total Power Kw Hydraulic Pressure Bar Hydraulic Tank Capacity L Machine Length mm Machine Width mm Machine Height mm Machine Weight Kg Bending PSRH40 Overview Very easy to programme and perform multiple mandrel bends with repeated accuracy on small to medium production runs. Cycle would be as follows: Insert tube over the mandrel into the collet. Step on foot switch, the collet closes and the DBB axis pulls the tube into the first programmed position. The mandrel goes forward and the clamp and pressure die comes in. Tube is bent to the pre-programmed angle. Mandrel retracts, clamp and pressure die opens. The machine moves forward in the DBB (Y) axis, the POB (B) axis rotates and the next bend DOB (C) is made in the tube. Operator removes the bent tube from the bend die. Operator steps on the foot switch, the bend die returns to zero and the mandrel moves forward. Ten bends per component can be pre-programmed. 30 bends x 1000 parts storage optional.

7 10 TubeMart TM Bending TubeMart TM Bending 11 PB Heavy Duty CNC Hydraulic Tube Benders High performance draw bending machines, designed for the accurate and repeatable bending of tubular components. The TubeMart TM PB range combines years of proven design techniques with lower manufacturing costs to provide levels of accuracy, repeatability quick tool change and ease of operation as required by today s manufacturing industries. PB 75 Bending PB 100 Rise and fall clamp system SPECIFICATION UNIT PB42 PB75 PB100 PB130 PB150 Standard Features Allen-Bradley control Allen-Bradley drives and motors Rexroth hydraulics Foot pedal start 22mm dia mandrel rod Drop down clamp Anticipated mandrel retraction unit Mandrel lubrication unit Safety scanner and barrier rail Operator and technical manuals Optional Bend tooling Maximum Outside Diameter mm Minimum Outside Diameter mm Maximum Wall Thickness (Carbon Steel) mm Maximum Centre Line Radius mm Minimum Centre Line Radius mm Maximum Bend Arm Rotation deg Maximum Tube Length Over Mandrel mm Working Height mm Tooling Centre Line Height mm Mandrel Strike mm Follower Stroke mm Reaction Stroke mm Hydraulic Tank Capacity Litres Hydraulic System Pressure Bar Length Rearwards mm Bend Arm Radius mm Length Forwards mm Overall Width mm Height mm Weight Kg

8 12 TubeMart TM Bending TubeMart TM Bending 13 PBSTP Four Axis CNC Tube and Profile Benders PB 42 STP Bending SPECIFICATION UNIT PB 42 STP PB 76 STP Round Tube / Mild Steel (S=40kgf/m 2 ) mm 42 x x 2.5 Round Tube / Non-Ferrous (S=25kgf/m 2 ) mm 42 x x 3.0 Round Tube / Stainless (S=60kgf/m 2 ) mm 42 x x 1.2 Square Tube / Mild Steel (S=40kgf/m 2 ) mm 30 x x 1.8 Solid Bar / Mild Steel (S=40kgf/m 2 ) mm Max. Bending Radius mm 25 ~ ~ 250 Max. Bending Angle deg Max. Rolling Radius mm 7D 7D Max. Length over Mandrel mm Working Height mm Tooling Centre Line Height Bottom Stack mm Tooling Centre Line Height Top Stack mm DOB (Bending) Speed deg / Sec Accuracy of DOB (Bending) deg ±0.1 ±0.1 DBB (Feeding) Speed mm / sec Accuracy of DBB (Feeding) mm ±0.1 ±0.1 POB (Rotation) Speed deg / sec Accuracy of POB (Rotation) deg ±0.1 ±0.1 Y Axis Push Force kn 5 10 Total Power kva Max. Pressure kgf / cm Hydraulic Tank Capacity Litre Machine Length mm Machine Width mm Machine Height mm Machine Weight kg

9 14 TubeMart TM Bending TubeMart TM Bending 15 DH Double Head Compression Tube and Profile Benders DH25 DH38P SPECIFICATION UNIT DH25 DH25P DH38 DH38P DH40 DH40P Bending DH38 DH40P Max Round Tube Mild Steel mm 1 x 25 x 2 1 x 25 x 2 1 x 38 x 2 1 x 38 x 2 1 x 40 x 2 1 x 40 x 2 mm 2 x 19 x x 19 x x 25 x x 25 x x 28 x x 28 x 1.5 mm 3 x 13 x x 13 x x 16 x x 16 x x 19 x x 19 x 1.5 mm 4 x 13 x x 13 x x 15 x x 15 x 1.5 Min / Max Bend Radius mm 26 ~ ~ ~ ~ ~ ~ 200 Spindle Diameter mm Clamp Stroke mm Pressure Slide Stroke mm Max Bend Angle Deg Min / Max Distance Between Heads mm 140 ~ ~ ~ ~ ~ ~ 1650 Working Height mm Tooling Centreline Height mm DOB (Bending Speed) Deg / Sec Accuracy of DOB +/- Deg Hydraulic Motor Kw Total Power Kw Hydraulic Pressure Bar Hydraulic Tank Capacity L Machine Length mm Machine Width mm Machine Height mm Machine Weight Kg

10 16 TubeMart TM Bending TubeMart TM Bending 17 Tube Rolling TM 65 TM 110 TM 35 TM 45 Bending TM 35M TM 125 TM 50H TM 70 SPECIFICATION UNIT TM35M TM50H Max Round Tube Mild Steel mm 38 x x 1.5 Min Bend Radius mm Bending Speed mm / Sec Working Height mm Motor Kw Total Power Kw Machine Length mm Machine Width mm Machine Height mm Machine Weight Kg

11 18 TubeMart TM Bending TubeMart TM Bending 19 PROFILE TM30 TM35 TM45 TM65 TM75 TM85 mm min ø mm min ø mm min ø mm min ø mm min ø mm min ø Rolls 40x x x x30x x x35x3 250 AD 25x x50x x x70x x60x x80x x x x x30x x x40x4 300 AD 25x x40x x x70x x50x x8x x x30x x30x4 200 AD 60x60x x70x x40x x80x x30x x30x4 200 AD 50x50x x70x x35x x80x x x AD 50x x x x x x x x x x A 50x x x x x x x x x x x A x x x x A 20x x x2 200 B 60x x x x x x x x x x B 15x x x x x x x x x15x x x25x2 300 B 9.5x x30x x x40x x30x x40x x30x3 50x40x3 60x30x3 20x20x x40x3 40x40x B 50x50x x70x x60x x70x x40x3 60x60x3 45x45x3 30x15x x70x3.2 60x30x6 200 B 60x30x x55x x45x x60x UNP UNP UNP x15x4 150 UNP x30x6 200 B 50x25x x55x x45x x60x UNP UNP UNP UNP INP B 100x B PROFILE TM110 TM125 TM185 TM245 TM300 TM365 mm min ø mm min ø mm min ø mm min ø mm min ø mm min ø Rolls 50x x x x x x AD 90x x x10 50x x x x x x AD 80x x x x40x x x x x AD 80x80x x100x x40x x x x x AD 80x80x x100x x x x x AD 40x x x x x x A 100x x x x x x x x x A 100x x x x x x x A B x x x x x B 120x x x x x x x B 114.3x x x20x x50x5 180x70x8 200x75x8 230x100x10 450x200x10 B 100x50x x40x x50x x90x8 120x8 150x8 180x10 400x400x16 B 90x90x x100x x35x5 200 UNP UNP UNP UNP UNP B 180x70x x75x x35x5 200 UNP UNP UNP UNP UNP B 180x70x x75x INP INP INP INP INP INP B INP Bending A A A A A BC B B B B B x UNP UNP UNP UNP BC Power Kw Rolls ø mm 137/ / Shaft ø mm /40 60/50 70/60 80/70 Bending Speed 2.1 m/min 4.3 m/min 3.3 m/min 5.5 m/min 5 m/min 6.5 m/min Weight kg W x L x H mm 670x530x x830x x950x x1150x x1550x x1400x1350 INP 120 INP INP INP INP INP BC INP 140 A A A A A BC B B B B B Power Kw Rolls ø mm Shaft ø mm / / / /360 Bending Speed 5m/min 7 m/min 7 m/min 0-7 m/min 0-7 m/min 0-7 m/min Weight kg W x L x H mm 1520x1800x x1800x x2400x x3360x x3550x x5500x3150

12 20 TubeMart TM Cutting TubeMart TM Cutting 21 Cutting

13 22 TubeMart TM Cutting TubeMart TM Cutting 23 CH-90 Fully Automatic Circular Sawing Machine The TubeMart TM CH-90 Fully Automatic Circular sawing machine is an economically priced model that is ideally suited to smaller production runs due to its simple, flexible and ergonomic design. The horizontal vice enables clamping of round, square and rectangular sections, with the option of shell jaws for thin-walled tubes. SPECIFICATION UNIT CH-90 Power Saw Feed kw 3 Power Feed Motor kw 0.37 Hydraulic Pump kw 0.75 Bundle Loader kw 1.3 Air Consumption N1 / Cycle 6 Electrical Supply PH-V-Hz CH-90 Dimensions H x W x D mm 1475 x 8900 x 2050 Weight kg 3500 Start Tube Length mm 6500 Capacity Round Tubes mm min 10 max 90 Cutting Capacity Square Tubes mm min 12 x 12 max 80 x 80 Capacity Rectangular Tubes mm min 15 x 10 max 90 x 70 Saw Blade mm min 160 max 315 Blade Frame and Pins mm 40 4 x 12/64 Roller feed system and vice The roller feed system transports the tubes with high speed to the material length stop. The machine is supplied with the facility to program a deceleration point so that the tube is under control as it makes the length stop, guaranteeing accurate and consistent cut lengths. Machine frame and cutting head The heavy duty helical geared cutting head is mounted on a rigid machine frame. Both the cutting head and vice are easily accessible for replacing the saw blade. Length stop and discharge system The length stop is mounted on a precision rail to provide stability and accuracy. Each stop offers a graduated scale and 0.1mm fine adjustment. The unique tilting table discharge system automatically separates the trim cut and scrap end from the cut component, as well as offering the choice of three discharge positions, either to the front, to the back or to the bottom (for short lengths only). Unique bundle loader The bundle loader automatically separates the material and preloads the magazine for all tubes and symmetrical sections. Centralised hand wheel Quick adjustment of tube diameters on the bundle loader. Operator friendly control panel The CH-90 features text control panel is ergonomically positioned at eye level on a movable pendant. The display includes items such as saw blade speed, parts counter, electronic blade protection, adjustable machine parameters, blade life counter and error memory. All functions are easy accessible.

14 24 TubeMart TM Cutting TubeMart TM Cutting 25 Semi-Automatic Circular Saw Blade Cutting PO 275 NCP Manual loading with automatic feeding, clamping and sawing. Ideal for cutting short lengths of tubes, bars and profiles. PO 315 NCP Cutting SPECIFICATION UNIT PO 275 NCP PO 315 NCP PO 350 NCH Cutting Capacity Deg Clamp / Feed / Cut System Pneumatic Pneumatic Hydraulic Tube - Round mm PO 350 NCH Tube - Square mm 75 x x x 110 Tube - Rectangular mm 75 x x x 90 Solids - Round mm Solids - Square mm 38 x x x 60 Max Clamp Opening mm Max Feed Stroke mm Blade Diameter mm 250 / / 275 / / 325 / 35 Blade Centre Hole Diameter mm Drive Pins Diameter and PCD mm 10 x x x 63 Cutting Speed Rpm 45 / / / 50 Standard Features Feeding unit Hydraulic / pneumatic clamping Stable down feed of the cutting head on linear guide rails NCH Model only Motor Kw 1.3 / / / 3 Machine Length mm Machine Width mm Machine Height mm Machine Weight Kg

15 26 TubeMart TM Cutting TubeMart TM Cutting 27 Universal Circular Metal Up Cut Saw UCM 425-LH / RCM 425 High-end circular metal saw for cuttings on UCM 425 straight or bend tubes. Universal circular metal up cut saw for cutting solid materials, pipes, tubes and profiles with a minimum of burrs. Equipped with one vertical and two horizontal clamping cylinders with long and short stroke design as standard. UCM 425 Standard Features UCM 425-LH Pressure reduction feeding speed controller Separate hydraulic system Vertically long stroke cylinder with continuously stroke-adjustment and fast closing speed Turnable saw-table for 90º cuts for the support from clamping devices Heavy diagonally spur gear Clamping pressure reduction 2 hand control with security-relay UCM 425-LH Cutting Optional Micro-metring system for blade lubrication SPECIFICATION UNIT UCM 425 UCM 425-LH RCM 425 Saw Blade mm 425 max 425 max 425 max Cutting Speeds 10 available m / min selectable electrically / mechanically Swivelling Range Grad Straight cut only Cutting Range according to diagram according to diagram ø 145 max Motor kw 5,5 5,5 7,5 Operating Voltage V 3 x 400 V, 50Hz 3 x 400 V, 50Hz 3 x 400 V, 50Hz Control Voltage V DC Machine Length mm Standard Features UCM 425 Machine Width mm Machine Height mm Machine Weight Kg Separate hydraulic system with control column Electric cutting pressure monitoring and piece counter Discharge conveyor with protective covering Length measuring device RCM 425 Standard Features RCM 425 Pressure reduction feeding speed controller Micro-metring system Vertically long stroke cylinder with continuously stroke-adjustment and fast closing speed Heavy diagonally spur gear Continuous cutting speeds with digital display Micro-metring system for blade lubrication Saw pressure reduction 2 hand control with security-relay Programmable saw blade stroke 4 Kw brake-motor for saw drive

16 28 TubeMart TM Cutting TubeMart TM Cutting 29 Manual / Semi-Automatic Circular Cut-Off Machines Standard Features Long service life and low maintenance are hallmarks of the technology behind the PO range of manual and semi-automatic circular cut-off machines. The robust cutting head with double self centring vice ensures a burr-free cut on various material sizes and significantly enhances the life of the saw blade. PO 275 PK-PD PO 350 SA Double self-centring clamps Coolant pump and pedestal Two-speed cutting head Mitre sawing facility Enclosed safety guard PO 370 PO 275 SA PO 275 Cutting PO 315 PK-PD Overview Rigid circular metal sawing machines offering manual, manual with pneumatic vice, or semi-automatic operation. Double self-centring vice prevents break off burrs. Saw head can swivel 45 degrees left and right. Slotting and longitudinal cutting are possible. Protective saw blade guard opens and closes automatically. Saw blade can be replaced quickly and easily. PO 315 PO 350 SA Model Range Manual Pneumatic Clamp Semi-Automatic PO 275 PO 275 PK/PD PO 275 SA PO 315 PO 315 PK/PD PO 315 SA PO 370 PO 350 SA SPECIFICATION UNIT PO 275 PO 315 PO 350 PO 370 Cutting Capacity Deg Tube - Round mm Tube - Square mm 75 x x x x x x x x 85 Tube - Rectangular mm 90 x x x x x x x x 70 Solids - Round mm Solids - Square mm 38 x x x x x x x x 40 Max Clamp Opening mm Blade Diameter mm 250 / 275 / / 275 / 300 / / 325 / / 350 / 400 Blade Centre Hole Diameter mm Drive Pins Diameter and PCD mm 10 x x x x 63 Cutting Speed Rpm 45 / / / / 50 Motor Kw 1.3 / / / / 2.4 Machine Length mm Machine Width mm Machine Height mm Machine Weight Kg 220 / 250 / / 320 / /

17 30 TubeMart TM Cutting TubeMart TM Cutting 31 Aluminium Cutting Machines Semi Automatic aluminium up cut machine that performs clamping and cutting in one cycle. TIH 20 Features When the foot switch is pressed, the machine will perform workpiece clamping and cutting automatically (Convenient). The built in sawblade rises up to cut the material and also allows cutting with single or several materials simultaneously, while the operators hands stay away from the sawblade (Safety) The clamping system and cutting system are controlled by their respective pneumatic cylinders. This design allows for independent adjustment of the cutting speed and clamping speed. The clamping system can compact press the material Clamping System : Super wear-resisting stable linear slide rail clamping down on the material The clamp pressure for pressing is adjustable to prevent the distortion of the materials due to overloading The oil mist system lubricates and cools, increasing blade life The clamping height is adjustable Mitre cut up to 45 degrees from 0 and 90 degree cut TIH 20 TIH 15 Cutting SPECIFICATION UNIT TIH 15 SPECIFICATION UNIT TIH 20 Angle of Cut deg Adjustable 45L to 45R Workable Height mm 860 Saw Blade Size mm 25.4 x 500 Cutting Speed rpm 3600 Motor Kw 3.75 Workable Area mm 900 x 900 Weight Kg 430 L x W x H mm 1200 x 1020 x 1700 Cutting Capacity 90 Deg 45 Deg Tube Round mm Tube Square mm 180 x x 13 Tube Rectangular mm 200 x x 70 Solids Round mm Tube Square mm 60 x x 40 Max Clamp Opening mm 150 Blade Diameter mm 300 / 350 / 450 Blade Centre Hole Diameter mm 25,4 (32) Drive Pins Diameter and PCD mm 10 x 63 Cutting Speed Rpm 3000 Motor Kw 3 Machine Length mm 840 Machine Width mm 660 Machine Height mm 1150 Machine Weight Kg 270

18 32 TubeMart TM Cutting TubeMart TM Cutting 33 Aluminium Cutting Machines Band Sawing Machines TIH 24 C SPECIFICATIONS MANUAL MANUAL WITH DESCENT CONTROL BE210S BE225S BE260S BE210SH BE225SH BE260SH Cutting Capacity (mm) 90 Round Square 170 x x x x x x 220 Rectangular 210 x x x x x x R Round Square 110 x x x x x x 145 Rectangular 200 x x R Round Square 60 x x x x x x 85 Down Feed / Clamp By Hand By Hand By Hand By Hand By Hand By Hand Blade Size 20 x 0.9 x x 0.9 x x 0.9 x x 0.9 x x 0.9 x x 0.9 x 2460 Cutting Speed m/min 40/80 30/60 36/72 40/80 30/60 36/72 Motor Kw Weight Kg L x W x H 1160x757x x625x x740x x757x x625x x740x925 Cutting BE 210S BE 225S BE 260S SPECIFICATION UNIT TIH 24 C Angle of Cut deg 90 Workable Height mm 850 Saw Blade Size mm 25.4 x 600 Cutting Speed rpm 3000 Motor Kw 5.6 Workable Area mm 1150 x 660 Weight Kg 550 L x W x H mm 1250 x 1250 x 1700

19 34 TubeMart TM Cutting TubeMart TM Cutting 35 Band Sawing Machines DSN DS DSA Manual down feed Auto cutting devise Hydraulic semi-automatic BE 350 DSA BE 270 DSN Zero degree positioner with cooler and chip gutter Cutting Vice stabilising support Auto cutting device BE 310 DSN Dual directional vice for angle cuts Manual Semi-Automatic Hydraulic BE270DS/DSN BE310DS/DSN BE350DS/DSN BE270DSA BE310DSA BE350DSA Cutting Capacity (mm) 90 Round Square 220 x x x x x x 260 Rectangular 260 x x x x x x R Round Square 145 x x x x x x 220 Rectangular 200 x x x x x x R Round Square 85 x x x x x x L Round Square 110 x x x x x x 180 Rectangular 160 x x x x x x 180 Down Feed Controlled Descent Controlled Descent Controlled Descent Hydraulic Hydraulic Hydraulic Clamp Manual Manual Manual Hydraulic Hydraulic Hydraulic Blade Size 27 x 0.9 x x 0.9 x x 0.9 x x 0.9 x x 0.9 x x 0.9 x 3160 Cutting Speed m/min 36/72 36/72 34/68 36/72 36/72 34/68 Motor Kw Weight Kg L x W x H 1550x740x x750x x750x x740x x750x x750x1095

20 36 TubeMart TM Cutting TubeMart TM Cutting 37 Manual and Pneumatically Operated Bar Shears Tube Cutting System Standard Features Burr free cutting High production rates Swarfless cut offs Zero material loss in cut No swarf RS1 RS2 RTH 3L RS1PN Cutting RS2PN RTH Long The tube to be cut is fed by the operator through the sheering tool onto the mandrel bar and pushed back against the length stop. A micro switch in the length stop is activated and the tube is cut. This process can be repeated continuously. SPECIFICATION UNIT RTH2L RTH3L Diameter of Tubes mm SPECIFICATION RS1 RS2 RS1PN RS2PN Shear Die Aperture Steps 1-8mm 5-16mm 2-12mm 1-8mm 5-16mm 2-12mm Shear Die Aperture Increments 0.5mm 1mm mm 0.5mm 1mm mm Length Stop 200mm 500mm 200mm 500mm Max. Cutting Capacity (mm) Low Carbon Steels 8mm 16mm 8mm 16mm High Alloy Steels 6mm 12mm 6mm 12mm Weight 8.5Kg 32Kg 30Kg 75Kg L x W x H (mm) 480 x 300 x x 300 x x 500 x x 600 x 800 Wall Thickness % Max 7.5% of tube diameter Max 7.5% of tube diameter Tube Quality Steamless or finn controlled (scraped) Steamless or finn controlled (scraped) Tensile Strength n/mm Max Tube Start Length mm Power kw Shearing Capacity Strokes/H Machine Variants Long Long Max. Cut Length Working Height mm L x W x H mm 4250 x 750 x x 1000 x 1450

21 38 TubeMart TM Cutting TubeMart TM Cutting 39 Tube Cutting System Fully Automatic Bar Shearing Machines RTH Short The tube to be cut is inserted into the shearing hole and over the mandrel bar until contact is made with the length stop. After the cutting operation, the mandrel together with the length stop is pulled out of the shear bushing. Once the cut off piece is outside the tool, it is stripped off from the mandrel by means of a top sleeve. High volume production requirements can be met on our fully automatic hydraulic models. Production volumes of up to 6000 pieces per hour can be obtained. Max bar diameter is 30mm. RTH2S Cutting TMH 30 SPECIFICATION UNIT RTH2S RTH3S Diameter of Tubes mm Wall Thickness % Max 7.5% of tube diameter Max 7.5% of tube diameter Various modules are available to meet production requirements Bunker feed unit Bar loading magazine Feeder unit First and last piece separation Tube cutting Tube Quality Steamless or finn controlled (scraped) Steamless or finn controlled (scraped) Tensile Strength n/mm Max Tube Start Length mm Power kw Shearing Capacity Strokes/H Machine Variants Short Short Max. Cut Length Working Height mm L x W x H mm 2150 x 750 x x 1000 x 1450

22 40 TubeMart TM Notching TubeMart TM Notching 41 Notching

23 42 TubeMart TM Notching TubeMart TM Notching 43 TNM 70 Tube Notcher TNS 145 Heavy Duty Tube Notcher Tube Notching machine ideal for round and square mild steel tubes up to 70mm. Abrasive belt of 75 x 2000mm runs at a speed of 2800rpm. Machine is supplied standard with a contact roller of 31.8mm. Tube notching machine ideal for round and square mild steel tubes up to 145mm. Abrasive belt of 150 x 2000mm runs at a speed of 2800 rpm for mild steel and at 1400 rpm for stainless steel. Machine is supplied standard with three contact rollers of mm, 31.8mm and 76.2mm. TNM 70 TNS 145 Options Two speed motor to work stainless steel and mild steel tubes (TNS 70) Contact rolls with bearings from dia 20 to 70mm Notching

24 44 TubeMart TM Polishing TubeMart TM Polishing 45 Polishing

25 46 TubeMart TM Polishing TubeMart TM Polishing 47 Planetary Polishing Machines Straight Tube Polishing Machines TTP 70 TTL 100 TTP 100 Polishing SPECIFICATION UNIT TTL 100 Belt Length mm 4000 Belt Width mm Up to 100 Diameter Range mm Motor 3.2 / 4kW 1450 / 2900 rpm with motor start device Feed Speed mm / min 0 25 infinitely variable

26 48 TubeMart TM End Finishing TubeMart TM End Finishing 49 End Finishing

27 50 TubeMart TM End Finishing TubeMart TM End Finishing 51 Tube End Forming TME 40-3 The TM 70 end forming machine is a basic machine for expanding and reducing tube by the use of segmented tooling. Tubing up to 76.2mm diameter is expanded using segmented fingers and a mandrel inside the tube, or reduced using segmented jaws forced through a fixed cone on the outside of the tube. The segmented tooling is standard drop in type used by leading tube end formers globally. TME 40-2 TM 70 Standard Features Allen-Bradley PLC control Foot pedal cycle start Air heat exchange 100mm ram stroke Optional Tooling TM 70 Tube end form tooling SPECIFICATION UNIT TM 70 SPECIFICATION UNIT TME 40 TME 40-2 TME 40-3 TME 60 TME 60-2 Max Round Tube Mild Steel mm 76.2 x 2 Max Forming Length mm 60 Cycle Time Per Form Sec 4 Working Height mm 950 Hydraulic Motor Kw 7.5 Total Power Kw 7.5 Hydraulic Pressure Bar 150 Hydraulic Tank Capacity L 190 Machine Length mm 1420 Machine Width mm 650 Machine Height mm 2000 Machine Weight Kg 1200 Max Round Tube Mild Steel mm 40 x x x x x 1.5 Max Forming Length mm Number of Forming Heads Cycle Time Per Form Secs Working Height mm Hydraulic Motor Kw Total Power Kw Hydraulic Pressure Bar Hydraulic Tank Capacity L Machine Length mm Machine Width mm Machine Height mm Machine Weight Kg End Finishing

28 52 TubeMart TM End Finishing TubeMart TM End Finishing 53 Tube Tapering Machines Tube End Finishing Machines TA 50 H TEF 50 TEF 110 TA 50 M SPECIFICATION UNIT TEF 50 TEF 110 Max Round Tube Mild Steel mm 50 x x 2 Cycle Time Per Form Sec 4 5 Working Height mm Motor Kw 2 2 Total Power Kw 2 2 Air Pressure Required Bar 4 ~ 6 4 ~ 6 Machine Length mm Machine Width mm Machine Height mm Machine Weight Kg De-Burrer SPECIFICATION UNIT TA 50 M TA 50 H Deburring machines for pipes and profiles. Max Round Tube Mild Steel mm 50 x 2 50 x 2 Max Forming Length mm Cycle Time Per Form Sec 7 ~ 30 7 ~ 30 Working Height mm Motor Kw 4 8 Total Power Kw 4 8 Hydraulic Tank Capacity L 150 Machine Length mm Machine Width mm Machine Height mm Machine Weight Kg TBE 60 End Finishing

29 54 TubeMart TM Consumables TubeMart TM Consumables 55 Consumables

30 56 TubeMart TM Consumables TubeMart TM Consumables 57 Lubricants Forming Gels PRODUCT DESCRIPTION ADDISONMCKEE CUTTING QUALITIES FORMING METALS PACK SIZE NAME PRODUCT CODE QUALITIES Turning Heavy Turning Milling Heavy Milling Drilling Deep Hole Drill & Bore Tapping & Threading Thread Rolling Single Point Reaming Broaching Gear Cutting & Hobbing Sawing & Band Sawing Shearing Forming Deep Drawing Roll Forming Fine Blanking Bending Mandrel Tube Bending Steel Zinc Coated Steels Stainless Steel Aluminium Aluminised Steel Copper / Brass 5 US Gallons 19 lt / 20 lt 25 lt 55 US Gallons 205 lt AMgel Light/Med Duty Tube Bending Gel XE X X X AMgel Plus Med/Heavy Duty Tube Bending Gel XE X X AMgel Ultimate Med to Heavy Duty Forming XE Cutting Fluids PRODUCT DESCRIPTION ADDISONMCKEE CUTTING QUALITIES FORMING METALS PACK SIZE NAME PRODUCT CODE QUALITIES Turning Heavy Turning Milling Heavy Milling Drilling Deep Hole Drill & Bore Tapping & Threading Thread Rolling Single Point Reaming Broaching Gear Cutting & Hobbing Sawing & Band Sawing Shearing Forming Deep Drawing Roll Forming Fine Blanking Bending Mandrel Tube Bending Steel Zinc Coated Steels Stainless Steel Aluminium Aluminised Steel Copper / Brass 5 US Gallons 19 lt / 20 lt 25 lt 55 US Gallons 205 lt AMcut 1 Gen Purpose - Low Oil Content Emulsion XE31025 X X X X X X X X X AMcut 2 Extreme Pressure Emulsion XE32025 X X X X AMcut 3 Fully Synthetic Multi Purpose Coolant XE33025 X X X X X X X X X End Forming Lubricants Tube Washing Key Excellent 5 Very High 4 Good 3 Medium 2 Low 1 Can be used Not Recommended X PRODUCT DESCRIPTION ADDISONMCKEE CUTTING QUALITIES FORMING METALS PACK SIZE NAME PRODUCT CODE QUALITIES PRODUCT DESCRIPTION ADDISONMCKEE CUTTING QUALITIES FORMING METALS PACK SIZE NAME PRODUCT CODE QUALITIES Turning Heavy Turning Milling Heavy Milling Drilling Deep Hole Drill & Bore Tapping & Threading Thread Rolling Single Point Reaming Broaching Gear Cutting & Hobbing Sawing & Band Sawing Shearing Forming Deep Drawing Roll Forming Fine Blanking Bending Mandrel Tube Bending Steel Zinc Coated Steels Stainless Steel Aluminium Aluminised Steel Copper / Brass 5 US Gallons 19 lt / 20 lt 25 lt 55 US Gallons 205 lt AMform 1 Med to Heavy Duty Forming XE X AMmist 1 Micro Applied GP Coolant XE AMmist 2 Micro Applied GP Coolant XE AMform 2 Heavy Duty Oil Based Lub XE AMform 3 Oil Based Lub XE Turning Heavy Turning Milling Heavy Milling Drilling Deep Hole Drill & Bore Tapping & Threading Thread Rolling Single Point Reaming Broaching Gear Cutting & Hobbing Sawing & Band Sawing Shearing Forming Deep Drawing Roll Forming Fine Blanking Bending Mandrel Tube Bending Steel Zinc Coated Steels Stainless Steel Aluminium Aluminised Steel Copper / Brass 5 US Gallons 19 lt / 20 lt 25 lt 55 US Gallons 205 lt AMwash 1 Neutral Inhibited Degreaser XE41025 AMwash 2 Med to Heavy Duty Degreaser XE42025 X X X NB Information should only be used as a guideline. It is always recommended that trials be undertaken to establish the optimum product for conditions prevailing and customer s specific performance requirements. Consumables

31 58 TubeMart TM Consumables TubeMart TM Consumables 59 Saw Blades Mandrel and Wiper Die Selection Guide for TubeMart TM Benders Saw blades are supplied against customers specific requirements. TubeMart TM dealers will assist with orders. The following information will guide you as to what tooling is required to produce a quality mandrel bent component. As material vary, the tooling requirements may also vary. Tube OD to Wall Thickness Ratio = Tube Outside Diameter = Factor 1 Tube Wall Thickness Centreline Radius to Tube OD Ratio = Centreline Radius = Factor 2 Tube Outside Diameter Key Mandrel + 1 Ball Wiper Die Plug Mandrel M1 W P FACTOR 2 FACTOR M1 M1 P P 15 M1 M1 P P 20 M1W M1 M1 M1 P 25 M1W M1W M1 M1 M1 30 M2W M2W M1W M1 M1 M1 35 M3W M2W M2W M2W M2 M1 40 M3W M3W M3W M3W M2W M2 45 M3W M3W M3W M3W M2W M2W 50 M3W M3W M3W M3W M2W M2W 60 M3W M3W M3W M3W M2W M2W Consumables

32 60 TubeMart TM Notes TubeMart TM Notes 61 Ordering Tooling Notes: In order for TubeMart TM to offer the best prices on bend tooling, the following information is required per set of tools: Machine Make Machine Model Material to be Bent Grade of Material Material Profile Dimensions Material Wall Thickness Max Bend Angle Volumes Per Month. Single Shaft Production Centre Line Radius Mild Steel: Stainless Steel: Other: Round: Square: Other: Min: Max: Min: Max: Sketch of Component TOOLING REQUIRED Bend Die Clamp Die Follower Slide Collet Mandrel Wiper Die One Piece:: Segments: Shank: Balls: Links: Solid: Insert: Insert Holder: Consumables