Van een eenvoudige KPI tool tot ManufacturingIntelligencevoor uw bedrijf

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Barnard Morgan
7 years ago
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1 Discussieforum Productie Rapportering Deel uw ervaringen en leer uit die van anderen! Van een eenvoudige KPI tool tot ManufacturingIntelligencevoor uw bedrijf Ignace Braem, Siemens Industry Software

2 Manufacturing Intelligence Voorstelling Siemens MOM (ManufacturingOperations Management) 2

3 Manufacturing Intelligence Siemens MOM Portfolio 3

4 Manufacturing Intelligence Voorstelling klant 4

5 Monitor production and detect a machine stop Last Shift Monitor line production Production data are displayed and monitored Detect a stop on the Machine stop is not recoverable; maintenance team is alerted Alert Execute maintenance The is clearly identified and the is repaired Restart After maintenance intervention the line is restarted Analyze plant 8 Detect a 7 Check product 6 Analyze line 5 KPI related to plant are analyzed Call Plant KPI show low of a specific product in a specific line KPI related to product are verified Line KPI efficiency are under target; shift report is Recognize the Performance of a specific line is recognized Call Line Supervisor Identify atic Root-cause is identified; report is Call Analyze downtime Specified has more stoppage than the others of the same type Address resolution A maintenance order for replacement is performed Current Shift WinCC integration MES on SIT CAB MI on SIT CAB MI on SharePoint MI on SmartPhone Page 5

line 5 KPI related to plant are analyzed Call Plant KPI show low of a specific product in a specific line KPI related to product are verified Line KPI efficiency are under target; shift report is

6 Monitor production and detect a machine stop Line Operator Daily Activity: Monitor the Production Line Display Equipment States and Counters Detect Alarms Forward Requests In this scenario context: Stop of the Line Detect an Equipment Downtime Alarm Alert the Team because the Stop is Not Recoverable SIMATIC IT supports operators to properly accomplish production operations Page 6

scenario context: Stop of the Line Detect an Equipment Downtime Alarm Alert the Team because

7 Execute maintenance and restart Last Shift Monitor line production Production data are displayed and monitored Detect a stop on the Machine stop is not recoverable; maintenance team is alerted Alert Execute maintenance The is clearly identified and the is repaired Restart After maintenance intervention the line is restarted Analyze plant 8 Detect a 7 Check product 6 Analyze line 5 KPI related to plant are analyzed Call Plant KPI show low of a specific product in a specific line KPI related to product are verified Line KPI efficiency are under target; shift report is Recognize the Performance of a specific line is recognized Call Line Supervisor Identify atic Root-cause is identified; report is Call Analyze downtime Specified has more stoppage than the others of the same type Address resolution A maintenance order for replacement is performed Current Shift WinCC integration MES on SIT CAB MI on SIT CAB MI on SharePoint MI on SmartPhone Page 7

KPI related to plant are analyzed Call Plant KPI show low of a specific product in a specific line KPI related to product are verified Line KPI efficiency are under target; shift report is Recognize

8 Execute maintenance Worker Daily Activity: Take Charge of Requests Identify Reported Problems Carry Out Repairs Declare Spare Parts Used Fill Work Orders In this scenario context: Repair the Equipment and Declare the Activity Done Close the Order SIMATIC IT supports maintenance workers to perform maintenance operations Page 8

this scenario context: Repair the Equipment and Declare the Activity Done Close

9 Analyze line Last Shift Monitor line production Production data are displayed and monitored Detect a stop on the Machine stop is not recoverable; maintenance team is alerted Alert Execute maintenance The is clearly identified and the is repaired Restart After maintenance intervention the line is restarted Analyze plant 8 Detect a 7 Check product 6 Analyze line 5 KPI related to plant are analyzed Call Plant KPI show low of a specific product in a specific line KPI related to product are verified Line KPI efficiency are under target; shift report is Recognize the Performance of a specific line is recognized Call Line Supervisor Identify atic Root-cause is identified; report is Call Analyze downtime Specified has more stoppage than the others of the same type Address resolution A maintenance order for replacement is performed Current Shift WinCC integration MES on SIT CAB MI on SIT CAB MI on SharePoint MI on SmartPhone Page 9

are analyzed Call Plant KPI show low of a specific product in a specific line KPI related to product are verified Line KPI efficiency are under target; shift report is Recognize the Performance of a

10 Analyze line Line Supervisor Daily Activity: Supervise the Production Line Coordinate all Operations in Order to Meet the Production Target Print the Production Output and Line Efficiency Report at the End of the Shift In this scenario context: Analyze and Report the Reasons of Efficiency Loss SIMATIC IT supports line supervisor to proactively run the Page 10

Efficiency Report at the End of the Shift In this scenario context: Analyze and Report the

11 Check product and detect a Last Shift Monitor line production Production data are displayed and monitored Detect a stop on the Machine stop is not recoverable; maintenance team is alerted Alert Execute maintenance The is clearly identified and the is repaired Restart After maintenance intervention the line is restarted Analyze plant 8 Detect a 7 Check product 6 Analyze line 5 KPI related to plant are analyzed Call Plant KPI show low of a specific product in a specific line KPI related to product are verified Line KPI efficiency are under target; shift report is Recognize the Performance of a specific line is recognized Call Line Supervisor Identify atic Root-cause is identified; report is Call Analyze downtime Specified has more stoppage than the others of the same type Address resolution A maintenance order for replacement is performed Current Shift WinCC integration MES on SIT CAB MI on SIT CAB MI on SharePoint MI on SmartPhone Page 11

related to plant are analyzed Call Plant KPI show low of a specific product in a specific line KPI related to product are verified Line KPI efficiency are under target; shift report is Recognize the

12 Check product and detect a Product Daily Activity: Coordinate Product Family Sales, Production, and Distribution over all the World Monitor and Manage Product Family Performance In this scenario context: Access Data by Mobile Device Browse and View Scorecard Assess a Performance related to Production Ask a Detailed Report to the Plant SIMATIC IT helps product manager to understand product variability Page 12

context: Access Data by Mobile Device Browse and View Scorecard Assess a Performance related to

13 Analyze plant and recognize the Last Shift Monitor line production Production data are displayed and monitored Detect a stop on the Machine stop is not recoverable; maintenance team is alerted Alert Execute maintenance The is clearly identified and the is repaired Restart After maintenance intervention the line is restarted Analyze plant 8 Detect a 7 Check product 6 Analyze line 5 KPI related to plant are analyzed Call Plant KPI show low of a specific product in a specific line KPI related to product are verified Line KPI efficiency are under target; shift report is Recognize the Performance of a specific line is recognized Call Line Supervisor Identify atic Root-cause is identified; report is Call Analyze downtime Specified has more stoppage than the others of the same type Address resolution A maintenance order for replacement is performed Current Shift WinCC integration MES on SIT CAB MI on SIT CAB MI on SharePoint MI on SmartPhone Page 13

14 Analyze plant and recognize the Plant Daily Activity: Manage Manufacturing Operations Monitor Plant Performance In this scenario context: Browse and View Plant Manufacturing Scorecard Create new Scorecard and Dashboard Assess a Performance Problem related to Production and Recognize Connection to Line Efficiency Ask Detailed Report to Line Supervisor SIMATIC IT helps plant manager to identify causes of process / product variability Page 14

Dashboard Assess a Performance Problem related to Production and Recognize Connection to Line Efficiency Ask

15 Identify Problematic Equipment Last Shift Monitor line production Production data are displayed and monitored Detect a stop on the Machine stop is not recoverable; maintenance team is alerted Alert Execute maintenance The is clearly identified and the is repaired Restart After maintenance intervention the line is restarted Analyze plant 8 Detect a 7 Check product 6 Analyze line 5 KPI related to plant are analyzed Call Plant KPI show low of a specific product in a specific line KPI related to product are verified Line KPI efficiency are under target; shift report is Recognize the Performance of a specific line is recognized Call Line Supervisor Identify atic Root-cause is identified; report is Call Analyze downtime Specified has more stoppage than the others of the same type Address resolution A maintenance order for replacement is performed Current Shift WinCC integration MES on SIT CAB MI on SIT CAB MI on SharePoint MI on SmartPhone Page 15

16 Identify Problematic Equipment Line Supervisor In this scenario context: Investigate on the Equipment that is Cause of the Problem Produce a Stoppage Report for that Equipment to Plant SIMATIC IT supports line supervisor to proactively run the Page 16

of the Problem Produce a Stoppage Report for that Equipment to

17 Analyze downtime and address resolution Last Shift Monitor line production Production data are displayed and monitored Detect a stop on the Machine stop is not recoverable; maintenance team is alerted Alert Execute maintenance The is clearly identified and the is repaired Restart After maintenance intervention the line is restarted Analyze plant 8 Detect a 7 Check product 6 Analyze line 5 KPI related to plant are analyzed Call Plant KPI show low of a specific product in a specific line KPI related to product are verified Line KPI efficiency are under target; shift report is Recognize the Performance of a specific line is recognized Call Line Supervisor Identify atic Root-cause is identified; report is Call Analyze downtime Specified has more stoppage than the others of the same type Address resolution A maintenance order for replacement is performed Current Shift WinCC integration MES on SIT CAB MI on SIT CAB MI on SharePoint MI on SmartPhone Page 17

5 KPI related to plant are analyzed Call Plant KPI show low of a specific product in a specific line KPI related to product are verified Line KPI efficiency are under target; shift report is

18 Analyze downtime and address resolution Daily Activity: Coordinate Operations Assign Tasks Monitor Performance In this scenario context: Browse and View Scorecard Investigate on the Availability of the Equipment Creating the Downtime Create a Order to Substitute the Equipment or to Upgrade it because its Level of Reliability is fairly below the average SIMATIC IT helps maintenance manager to improve plant efficiency Page 18

Equipment Creating the Downtime Create a Order to Substitute the Equipment or to Upgrade it because its

19 Manufacturing Intelligence Conclusie van het project 19

20 Manufacturing Intelligence Vragen CONTACT Ignace Braem Sr Sales Executive Siemens Industry Software

WinCC / PerformanceMonitor V7.2

WinCC / PerformanceMonitor V7.2 Production analysis and improvement through individual key performance indicators siemens.com/wincc Answers for industry. Targeted productivity increase... The WinCC / PerformanceMonitor