ABB Solar Experience and Capabilities

Transcription

1 ABB Solar Experience and Capabilities Mauricio Mazuela, Market Manager Power Technologies March 19, 2009 Slide 1

2 ABB Solar Experience Reference List March 19, 2009 Slide 2

3 ABB Solar Experience Reference List CSP (17 projects) PV (18 projects) SEGS VI, VII, VIII, IX Kuraymat Totana Sapeu PSA Hassi R Mel La Robla Monreale Andasol 1&2 Martin 8 Mezos Francofonte esolar Sierra Manchasol 1&2 Saint Julien Duccotto Extresol 1&2 Vallesol 1&2 Aprilia 1 March 19, 2009 Slide 3

4 Concentrating Solar Power March 19, 2009 Slide 4

5 SEGS VI, VII, VIII & IX Solar Power Plant ABB s supply Steam Turbines and Generators Steam Turbine Control System SEGS Sizes: 2 x 30 MW, 2 x 80 MW Customer: Luz Solar Partners End user: FP&L/Terra Gen Year of ABB commissioning: DCS: Customer benefits Ability to meet schedule High degree of availability Low cost life-cycle regarding O&M and future extensions March 19, 2009 Slide 5

6 PSA Solar Power Plant ABB s supply Distributed Control System (DCS) for the DISS test loop (1.3 MW) PSA SPP Size: 1 x 1.3 MW Customer: CIEMAT End user: All companies Year of ABB commissioning: DCS: 1998 Customer benefits Constitutes an excellent experimental system for investigating the two-phase flow and direct steam generation for electricity production. High degree of standardization in planning and documentation Extremely flexible system regarding O&M and future extensions March 19, 2009 Slide 6

7 Andasol 1&2 Solar Power Plant ABB s supply Distributed Control System (DCS) MV Switchgear Motors & Drives Unit Transformers Andasol 1 & 2 SPP (Spain) Size: 1 x 50 MW each Customer: Cobra/Sener End user: ACS Year of ABB commissioning: DCS: 2008 UTE ANDASOL Property Not to be used without UTE ANDASOL authorization Customer benefits ABB s flexibility and experience with complex power systems High degree of standardization in planning and documentation Extremely flexible system regarding O&M and future extensions Thermal Energy Storage (TES) and Heat Transfer Fluid (HTF) control March 19, 2009 Slide 7

8 esolar Sierra Solar Power Plant ABB s supply Distributed Control System (DCS) esolar Sierra SPP (USA) Size: 2 x 2.5 MW Customer: esolar End user: esolar Year of ABB commissioning: DCS: 2009 Customer benefits ABB s high quality products guarantee plant reliability and performance ABB is able to deliver within esolar s aggressive time line ABB s modular design is in alignment with esolar s strategy ABB s global footprint ensures standardization of projects throughout the globe March 19, 2009 Slide 8

9 Extresol 1 & 2 Solar Power Plant ABB s supply Distributed Control System (DCS) Solar Field Communications System (SCS) Solar Field Control System (LOC): 624 units MV Switchgear Motors & Drives Unit Transformers Extresol 1 & 2 SPP (Spain) Size: 1 x 50 MW each Customer: Cobra/Sener End user: ACS Year of ABB commissioning: DCS, SCS, LOC: Customer benefits ABB s flexibility and experience with complex power systems Extremely flexible system regarding O&M and future extensions Totally integrated and compatible control scope solution Short installation and commissioning time Thermal Energy Storage (TES) and Heat Transfer Fluid (HTF) control March 19, 2009 Slide 9

10 Kuraymat Integrated Solar Combined Cycle ABB s supply Distributed Control System (DCS): Power Block + Solar Field MV Switchgear Motors & Drives Kuraymat ISCC (Egypt) Size: 1 x 160 MW Customer: Iberdrola/Flagsol End user: NREA Year of ABB commissioning: DCS: 2010 Customer benefits ABB assumes responsibility for engineering and coordination activities towards control & electrical systems Extremely flexible system regarding O&M and future extensions March 19, 2009 Slide 10

11 Hassi R Mel Integrated Solar Combined Cycle ABB s supply EBOP concept, including: Transformers MV Switchgear LV Switchgear Complete Electrical System Cabling Hassi R Mel ISCC (Algeria) Size: 1 x 150 MW Customer: Abener End user: Sonatrach Year of ABB commissioning: EBOP: 2010 Customer benefits Totally integrated and compatible full scope solution High degree of standardization in planning and documentation Extremely flexible system regarding O&M and future extensions March 19, 2009 Slide 11

12 Martin Integrated Solar Combined Cycle ABB s supply Solar Field Control System (LOC): units Martin ISCC (USA) Size: 1 x 75 MW (Solar Field) Customer: FP&L End user: FP&L Year of ABB commissioning: LOC: 2010 Customer benefits ABB s experience in solar collector positioning Extremely short delivery schedule High degree of standardization in planning and documentation High degree of flexibility in engineering and LOC design March 19, 2009 Slide 12

13 Manchasol 1 & 2 Solar Power Plant ABB s supply Distributed Control System (DCS) Solar Field Communications System (SCS) Solar Field Control System (LOC): 624 units Manchasol 1 & 2 SPP (Spain) Size: 1 x 50 MW each Customer: Cobra/Initec End user: ACS Year of ABB commissioning: DCS, SCS, LOC: Customer benefits High degree of standardization in planning and documentation Extremely flexible system regarding O&M and future extensions Totally integrated and compatible control scope solution Short installation and commissioning time Thermal Energy Storage (TES) and Heat Transfer Fluid (HTF) control March 19, 2009 Slide 13

14 Vallesol 1 & 2 Solar Power Plant Vallesol 1 & 2 SPP (Spain) Size: 1 x 50 MW each Customer: Cobra/Sener End user: Torresol Energy Year of ABB commissioning: DCS, SCS, LOC: 2011 UTE ANDASOL Property Not to be used without UTE ANDASOL authorization ABB s supply Distributed Control System (DCS) Solar Field Communications System (SCS) Solar Field Control System (LOC): 624 units Unit Transformers Customer benefits ABB s flexibility and experience with complex power systems High degree of standardization in planning and documentation Extremely flexible system regarding O&M and future extensions Totally integrated and compatible control scope solution Short installation and commissioning time March 19, 2009 Slide 14

15 Photovoltaic Solar Power March 19, 2009 Slide 15

16 Totana PV Solar Plant Customer needs Maximize plant performance and reliability Complete turnkey solution Plant in operation in less than 6 months Totana PV Plant (Spain) Size: 1 MWp, 2-axis tracker Customer: Global Capital Finance ABB Scope: Turnkey Year of commissioning: Turnkey: 2008 ABB response* ABB delivers the complete plant in consortium with a mechanical partner ABB applies an efficiency improvement system to maximize the overall performance of the plant ABB scope: Supply: DC cabinets, AC cabinets, unit transformers, switchgears, equipment housing, system optimization, control and SCADA Installation, ground & civil works: inverters, trackers, PV modules, transformers, switchgears, cabinets, housing, system optimization, control, SCADA, security system, cabling, etc Partner scope: PV modules (supply) Client met deadline and qualified for Spanish feed-in tariff March 19, 2009 Slide 16

17 Sapeu PV Solar Plant Customer needs First class automation and electrical systems Maximize plant performance and reliability Sapeu PV Plant (Italy) Size: 3.9 MWp, fix installation Customer: GA Solar ABB Scope: Turnkey Year of commissioning: ABB response* ABB delivers the complete plant in consortium with a panel manufacturer ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: DC & AC cabinets, unit transformers, switchgears, equipment housing, system optimization, control, SCADA, substation Installation, ground & civil works: inverters, structures, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, system optimization, control, SCADA, substation, fencing, security system, PV modules Turnkey: 2010 March 19, 2009 Slide 17

18 Monreale PV Solar Plant Customer needs First class automation and electrical systems Maximize plant performance and reliability Monreale PV Plant (Italy) Size: 3.27 MWp, fix installation Customer: GA Solar ABB Scope: Turnkey Year of commissioning: ABB response ABB delivers the complete plant in consortium with a panel manufacturer ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: DC & AC cabinets, unit transformers, switchgears, equipment housing, system optimization, control, SCADA, substation Installation, ground & civil works: inverters, structures, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, system optimization, control, SCADA, substation, fencing, security system, PV modules Turnkey: 2010 March 19, 2009 Slide 18

19 Francofonte PV Solar Plant Customer needs First class automation and electrical systems Maximize plant performance and reliability Francofonte PV Plant (Italy) Size: 2.50 MWp, fix installation Customer: GA Solar ABB Scope: Turnkey Year of commissioning: ABB response ABB delivers the complete plant in consortium with a panel manufacturer ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: DC & AC cabinets, unit transformers, switchgears, equipment housing, system optimization, control, SCADA, substation Installation, ground & civil works: inverters, structures, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, system optimization, control, SCADA, substation, fencing, security system, PV modules Turnkey: 2010 March 19, 2009 Slide 19

20 Duccotto PV Solar Plant Customer needs First class automation and electrical systems Maximize plant performance and reliability Duccotto PV Plant (Italy) Size: 7 MWp, fix installation Customer: GA Solar ABB Scope: Turnkey Year of commissioning: ABB response ABB delivers the complete plant in consortium with a panel manufacturer ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: DC & AC cabinets, unit transformers, switchgears, equipment housing, system optimization, control, SCADA, substation Installation, ground & civil works: inverters, structures, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, system optimization, control, SCADA, substation, fencing, security system, PV modules Turnkey: 2010 March 19, 2009 Slide 20

21 La Sugarella PV Solar Plant Customer needs First class automation and electrical systems Maximize plant performance and reliability La Sugarella PV Plant (Italy) Size: 24.2 MWp, 1-axis tracker Customer: Medenergy ABB Scope: Turnkey Year of commissioning: ABB response ABB delivers the complete plant in consortium with a panel manufacturer ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: DC & AC cabinets, unit transformers, switchgears, equipment housing, system optimization, control, SCADA, substation Installation, ground & civil works: inverters, trackers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, system optimization, control, SCADA, substation, fencing, security system, PV modules Turnkey: 2010 March 19, 2009 Slide 21

22 Aprilia 1 PV Solar Plant Customer needs First class automation and electrical systems Maximize plant performance and reliability Aprilia 1 PV Plant (Italy) Size: 9.7 MWp, fix installation Customer: Kinexia ABB Scope: EBOP/iICE Year of commissioning: ABB response* ABB delivers a complete electrical solution ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line Installation: inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line, PV modules electrical connection EBOP/iICE: 2010 March 19, 2009 Slide 22

23 Macchia Rotonda PV Solar Plant Customer needs First class automation and electrical systems Maximize plant performance and reliability Macchia Rotonda PV Plant (Italy) Size: 6.6 MWp, fix installation Customer: Manesa ABB Scope: EBOP/iICE Year of commissioning: ABB response ABB delivers a complete electrical solution ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line Installation: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line, PV modules electrical connection EBOP/iICE: 2010 March 19, 2009 Slide 23

24 Armiento PV Solar Plant Customer needs First class automation and electrical systems Maximize plant performance and reliability Armiento PV Plant (Italy) Size: 2 MWp, fix installation Customer: Manesa ABB Scope: EBOP/iICE Year of commissioning: ABB response ABB delivers a complete electrical solution ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line Installation: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line, PV modules electrical connection EBOP/iICE: 2010 March 19, 2009 Slide 24

25 Iacovangelo PV Solar Plant Customer needs First class automation and electrical systems Maximize plant performance and reliability Iacovangelo PV Plant (Italy) Size: 3.5 MWp, fix installation Customer: Manesa ABB Scope: EBOP/iICE Year of commissioning: ABB response ABB delivers a complete electrical solution ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line Installation: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line, PV modules electrical connection EBOP/iICE: 2010 March 19, 2009 Slide 25

26 Inicorbaf PV Solar Plant Customer needs First class automation and electrical systems Maximize plant performance and reliability Inicorbaf PV Plant (Italy) Size: 3 MWp, fix installation Customer: Manesa ABB Scope: EBOP/iICE Year of commissioning: ABB response ABB delivers a complete electrical solution ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line Installation: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line, PV modules electrical connection EBOP/iICE: 2010 March 19, 2009 Slide 26

27 Cardonita PV Solar Plant Customer needs First class automation and electrical systems Maximize plant performance and reliability Cardonita PV Plant (Italy) Size: 3.8 MWp, fix installation Customer: Actelios ABB Scope: Turnkey Year of commissioning: ABB response ABB delivers a complete electrical solution ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line, PV modules Installation: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line, PV modules electrical connection Turnkey: 2010 March 19, 2009 Slide 27

28 Spinasanta PV Solar Plant Customer needs First class automation and electrical systems Maximize plant performance and reliability Spinasanta PV Plant (Italy) Size: 6 MWp, fix installation Customer: Actelios ABB Scope: Turnkey Year of commissioning: ABB response ABB delivers a complete electrical solution ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line, PV modules Installation: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line, PV modules electrical connection Turnkey: 2010 March 19, 2009 Slide 28

29 Sugherotorto PV Solar Plant Customer needs First class automation and electrical systems Maximize plant performance and reliability Sugherotorto PV Plant (Italy) Size: 3.2 MWp, fix installation Customer: Actelios ABB Scope: Turnkey Year of commissioning: ABB response ABB delivers a complete electrical solution ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line, PV modules Installation: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line, PV modules electrical connection Turnkey: 2010 March 19, 2009 Slide 29

30 Schinosa PV Solar Plant Customer needs First class automation and electrical systems Maximize plant performance and reliability Schinosa PV Plant (Italy) Size: 1 MWp, fix installation Customer: Actelios ABB Scope: Turnkey Year of commissioning: ABB response ABB delivers a complete electrical solution ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line, PV modules Installation: structures, inverter centers, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, protection equipment, MV connection line, PV modules electrical connection Turnkey: 2010 March 19, 2009 Slide 30

31 Mezos PV Solar Plant Customer needs PV facility on a fish farm roof Architectural integration allows higher feed-in tariff Optimal solution due to tight surface limitations Mezos PV Plant (France) Size: 4.3 MWp, fix installation Customer: Neoelectra ABB Scope: Turnkey Year of commissioning: Turnkey: 2010 ABB response ABB delivers the complete plant in consortium with a panel manufacturer ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: inverters, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, system optimization, control, SCADA Installation & civil works: inverters, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, system optimization, control, SCADA, PV modules Partner scope: PV modules (supply) March 19, 2009 Slide 31

32 Saint Julien PV Solar Plant Customer needs PV facility on a fish farm roof Architectural integration allows higher feed-in tariff Optimal solution due to tight surface limitations Saint Julien PV Plant (France) Size: 1.6 MWp, fix installation Customer: Neoelectra ABB Scope: Turnkey Year of commissioning: Turnkey: 2010 ABB response ABB delivers the complete plant in consortium with a panel manufacturer ABB applies an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: Supply: inverters, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, system optimization, control, SCADA Installation & civil works: inverters, DC & AC cabinets, transformers, switchgears, cabling, equipment housing, system optimization, control, SCADA, PV modules Partner scope: PV modules (supply) March 19, 2009 Slide 32

33 ABB Overview March 19, 2009 Slide 33

34 ABB in Power Generation Fossil Solar Steam & Gas Turbines Hydro Diesel Bio and Waste-to- Energy Co-gen Wind March 19, 2009 Slide 34

35 ABB in Solar Power Solar Center of Excellence Solar Power Organizational Structure: Centre of Excellence (CoE) has been established in ABB Spain The task is to closely follow the world market for photovoltaic plants > 1 MW and solar thermal plants The CoE provides worldwide support within ABB and leads global solar R&D efforts North and South America support offices: Burlington, Ontario Canada Wickliffe, Ohio U.S. March 19, 2009 Slide 35

36 ABB PV Turnkey solution March 19, 2009 Slide 36

37 General layout CONTRO L NETWORK MV TRANSFORMER CENTER LV/MV INVERTERS FOLLOWER FOLLOWER FOLLOWER FOLLOWER SECURITY SEGUIDOR MODULES MOTOR STRUCTURE March 19, 2009 Slide 37

38 Scope Products and works Cell and Photovoltaical module ( Customer or consortium ) Followers ( Outside purchase ) Inverters ( ABB ) Substations ( ABB ) Protections ( ABB ) Security access control ( ABB ) Supervisory control ( ABB ) REE dispaching protocol ( ABB ) Solar energy optimisation ( ABB ) Installation, erection and commisioning March 19, 2009 Slide 38

39 Contractual Setup option 1 Five year maintenance contract Developer ABB Inc EPC Contact Module Supply EQUIPMENT -Transformers -MV SWGR -Inverters -DC Combiner box SERVICES Engineering and Project Management Specify Modules Technical and Execution support- Coordination PV Module Supplier -Control / SCADA EQUIPMENT Subcontracts SERVICES -Substation Equip: CB, DS, ES, SA, CT/PT -Tracker including install -Inverters Installation and Civil works Contractor -Cable -Misc March 19, 2009 Slide 39

40 PV power plant advanced control 6PLC5 6PLC2 4PLC4 8PLC3 7PLC4 6PLC4 6PLC1 4PLC3 4PLC2 3PLC3 2PLC5 1PLC4 9PLC5 9PLC3 9PLC1 8PLC2 7PLC3 6PLC3 5PLC4 5PLC2 4PLC1 3PLC2 2PLC4 2PLC2 1PLC3 Cable Cat5+ 9PLC4 9PLC2 9PLC4 8PLC1 7PLC2 7PLC1 5PLC3 5PLC1 3PLC4 3PLC1 2PLC3 2PLC1 1PLC2 1PLC1 Cable interior armari o RS Spider 5Tx Fibra óptica Multimodo Master 2 RS RS Master 1 ADSL SAI ON-LINE March 19, 2009 Slide 40

41 ABB PV power plant Advanced optimization system V A Standard PV power plant underutilizes inverter output during off-peak conditions Standard series and parallel arrays of panels Optimization system A A A Additional panels Master DCS March 19, 2009 Slide 41

42 Irradiancia (W/m2) ABB solar PV optimization system U.S. Patent 12/495908, filed June Disminución de irradiancia debido a la posición horizontal :59 10:23 12:47 15:11 Hora March 19, 2009 Slide 42

43 Switching design March 19, 2009 Slide 43

44 High voltage DC switching system March 19, 2009 Slide 44

45 ABB system optimization Performance Cloudiness Dawn - Nightfall Red color area production increase Dawn March 19, 2009 Slide 45

46 ABB System optimization PRODUCTION OPTIMIZATION 1 / 2 Axis sun Trackers + 25 % to + 35 % Panel flash report classification. - 3,2 % to + 0,8 % Dawn Nightfall.. + 1,1 % to + 1,4 % Cloudiness + 0,7 % to + 1,1 % Wind + Hail + 0,05 % to + 0,1 % Damages + Maintenance + 0,2 % to + 0,3 % Transformer + electrical. + 0,4 % to + 0,6 % Adding Panels % to + 50 % ( additional power ) Dirt.. Will affect all parameters before. When solar panels efficiency decrease by year this data become more relevant. March 19, 2009 Slide 46

47 Technical solution Power Transformation centers Cont d ABB 2MVA transformers 500KW inverters Secondary Combiner Box ABB LV SWGR Aux xfmr / dist boards Control panel SCADA Interface logger Weather sensors ABB Transformer Inverter March 19, 2009 Slide 47

48 Site construction March 19, 2009 Slide 49

49 March 19, 2009 Slide 50