A. 5MWp SPV Plant at Khimsar, Rajasthan. B. 5MWp SPV Plant Installed Technologies. D. 5MWp SPV Plant Challenges. E. 5MWp SPV Plant - Performance
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1 An overview & Performance Analysis of 5 MWp Solar PV Plant at Khimsar, Rj Rajasthan Reliance Industries Limited June 2, 2011 July 2010
2 Contents A. 5MWp SPV Plant at Khimsar, Rajasthan B. 5MWp SPV Plant Installed Technologies C. 5MWp SPV Plant Installed components D. 5MWp SPV Plant Challenges E. 5MWp SPV Plant - Performance 2
3 Utility Scale PV Plant - Ground Mounted 5MWp ground mounted Grid connected SPV power plant in Khimsar, Rajasthan Largest SPV Plant in India with multiple technologies installed at a single location Evaluation of all existing and emerging technologies. World class Installation practices resulting in Low O&M Cost Highest performance factor High Efficiencyi RIL Solar has commissioned India s largest ground mounted system with state-of-the-art technology 3
4 5MWp Plant : Salient Features 1. Location i. State Rajasthan, India ii. Locality Nagaur district iii. Latitude 23.9 N iv. Longitude 73.4 E 2. Area of SPV Plant i. Area 35 acre ii. Location Khimsar 3. SPV Power Plant i. Capacity 5 MWp ii. No. of Modules iii. No. of Modules in series 18/20 modules per string 4
5 5MWp Plant : Salient Features 4. Technical details of a SPV Module ()PVMdl (a) Module type Crystalline silicon (b) Physical Dimensions i. Length of frame 1500 mm ii. Width of frame iii. Thickness 990 mm 36 mm 5. Mounting Arrangement i. Mounting Fixed (Ground mounted) ii. Tilt angle (Slope) of PV module 26 deg
6 5MWp Plant : Salient Features 6. Inverter/Power Conditioning Unit (PCU) i. Number of units 432 ii. RtdC Rated Capacity 11 KVA iii. Input Voltage Range V DC iv. Output Voltage 230 V single phase v. Frequency 50 Hz vi. Efficiency 98 % 7. Grid Connection Details i. Electrical interconnection 33 kv, 4 pole sub station 8. Annual Energy Generation i. Annual Generation (estimated) 7.5 million units (per year) 9. Construction Time 6 months
7 5MWp Plant location details 7
8 5MWp Plant Implementation Phases Phases no. Project Phases Phase Description 1 Design phase Designing i of 5MWp System 2 Development phase Development of System Components 3 Pre-installation phase Inspection of input materials 4 Installation phase Inspection/Audit of construction material and activities 5 Commissioning phase Verify all installations against requirements 6 Post commissioning Inspection of commissioned plant and phase machineries 7 Operational phase Inspection / Audit and Monitoring of records and data for analysis 8
9 5MWp Plant Construction phase 9
10 5MWp Plant - Array Layout N 10
11 5MWp Plant - Power generation stages Solar modules are connected in series/parallel to form solar array Three 1-ph Inverters configured for 3 ph grid interface One Sub Power Junction Box (SPJB) for three Inverters Main Power Junction Box (MPJB) for Three SPJB s One LT Panel for 16 MPJB s ( 415V ) for each 2 MVA transformer HT Panel for three transformers 2MVA each HT panel connection to 4 pole 33 KV feeder line with digital metering 11
12 5MWp Plant - Power flow
13 Contents A. 5MWp SPV Plant at Khimsar, Rajasthan B. 5MWp SPV Plant Installed Technologies C. 5MWp SPV Plant Installed components D. 5MWp SPV Plant Challenges E. 5MWp SPV Plant - Performance 13
14 5MWp Plant Installed Technologies Technology Distribution of Installed Capacity Fixed structure 95.30% Dual Axis Tracking 0.63% CPV 1.00% 1Axis Seasonal Tracking 2.58% Thin Film 0.48% India s first 5MW plant wherein multiple PV technologies are showcased for the purpose of performance evaluation of each technology 14
15 15
16 Contents A. 5MWp SPV Plant at Khimsar, Rajasthan B. 5MWp SPV Plant Installed Technologies C. 5MWp SPV Plant Installed components D. 5MWp SPV Plant Challenges E. 5MWp SPV Plant - Performance 19
17 5MWp Plant - Installed Components LT Panel 415V - Single phase 11KVA String Inverter Main Junction Box Insolation measurement Device Sub Junction box All components were chosen after detailed specifications study
18 5MWp Plant - Installed Components Module Mounting Structure - Galvanized steel structures designed to withstand 200 kmph wind load 33KV Feeder to Grid Equipped with measuring units & protections Each feeder has vacuum circuit breaker in it HT Panel 33KV - Gang Operating Switch to operate at no load condition Transformer 415V/33KV, 2MVA Critical components of plant are from well known leading equipment suppliers 21
19 5MWp Plant - Installed Components Sealed Energy meters installed by AVVN to measure export of Energy Standby Energy meters interfaced with SCADA
20 Contents A. 5MWp SPV Plant at Khimsar, Rajasthan B. 5MWp SPV Plant Installed Technologies C. 5MWp SPV Plant Installed components D. 5MWp SPV Plant Challenges E. 5MWp SPV Plant - Performance 28
21 5MWp Plant - Challenges Mar - April 2010 : > 47 Deg C temp. No work (11am to 5 pm) May 2010 : Dust storm and Twister (1 st & 2 nd week) High Temp. - no work (11am to 5 pm) June - July 2010 : Heavy Cyclone and Flooding (1 st week) High Temp. - no work (11am to 5 pm) 29
22 5MWp Plant - Challenges 33 kv Transmission line : Newly constructed 5km Transmission line from the 220 kv sub-station station Commissioned just two days before Managed testing within available time 30
23 5MWp Plant - Operation & Maintenance To get the optimum energy generation from the plant, O&M plays an important role with following key roles : Solar PV Modules cleaning Rigidity of electrical connections Tightness of Mechanical assemblies Verification of designed protections Ensure proper earthing & grounding A dedicated O&M team is committed to achieve maximum uptime of SPV plant 31
24 Contents A. 5MWp SPV Plant at Khimsar, Rajasthan B. 5MWp SPV Plant Installed Technologies C. 5MWp SPV Plant Installed components D. 5MWp SPV Plant Challenges E. 5MWp SPV Plant - Performance 32
25 5MWp Plant Performance at a glance 25.0% Capacity Utilisation Factor (in %) 20.0% Avg. = 19.5% 15.0% 10.0% 5.0% 0.0% Aug-10 Sep-10 Oct-10 Nov-10 Dec-10 Jan-11 Feb-11 Mar-11 Apr-11 May-11 Average Capacity Utilization Factor (CUF) of 19.5% achieved 34
26 Thank you Reliance Industries Ltd - Solar Group Reliance Corporate Park Building 5C, First floor Thane-Belapur Road, Ghansoli Navi Mumbai sales.reliancesolar@ril.com Kolkata: New Delhi: Bangalore: Ahmedabad: Bhubaneswar: Chennai: Guwahati: , Hyderabad: , Jodhpur: Lucknow: , Raipur:
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