LS Automotive Wire & Cable Environment-friendly cable for the safety of your car

Transcription

1 Leading Solution LS Automotive Wire & Cable Environmentfriendly cable for the safety of your car LS Cable, Ltd. All rights reserved. This product or document is protected by copyright and distributed under licenses restricting its use, copying, distribution, and decompilation. No part of this product or document may be reproduced in any form by any means without prior written authorization of LS Cable and its licensors, if any.

2 New Dream, New Start To become a leader in the competitive global market, LG has been divided into three groups, electronics and chemicals for LG, energy and distribution for GS, Industrial electric electronics and material for LS based on their business specialties. LS' main companies, such as LS cable, LS industrial systems,lsnikko copper, Gaon cable, E1 and Kukdong City gas, are ranked as No.1 in their respective industry. However, LS won't just sit back, satisfied with being the best in Korea. We will pave the way for becoming the world's best in Industrial electric electronics and material industry with the new CI, LS. Your good partner LG Cable is making a fresh start as LS Cable LS Cable is No. 1 cable maker in Korea and its business fields are telecommunication, electric power, components & materials and machinery. Also, LS Cable is creating new businesses particularly in component and materials industry. LS Cable makes its best to accomplish the vision, 'Your No.1 Creative Partner' and be one of the world leaders with high technology and best level of service. Leading Solution LG Cable, LG Industrial Systems and LGNikko Copper, Gaon Cable, E1 and Kukdong City Gas are starting with a new name, Leading Solution, LS. World incorporating nature and human Electric Power Business Machinery Business Awakening and changing prime power Research & Development Components & s Business Macro world by micro technology Main energy artery lightening the world Telecommunication Business Human communication connecting minds

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4 Safetywarning Instruction AVSS Very Thinwall Lowtension Cables For Automobiles The following safetyrelated instructions are to help you use the products safely and precisely, and to prevent property damage, personal injury or loss of life. Warning If you do not follow these instructions exactly, a FIRE or ELECTRIC SHOCK may result causing severe injury or even loss of life. Untrained person should NOT install, maintain or service the products. AVSS SQMM LS Cable 2003 To minimize the possibility of FIRE, ELECTRIC SHOCK, and OTHER HAZARDS: It may be the cause of a fire or damage by a fire. Do NOT exceed the rated voltage and the maximum allowable current. It may be the cause of an electric shock. Do NOT operate connection when the power is on. A : Lowtension cables for automobiles V : Vinyl insulated SS : Very thinwall type It may be the cause of a fire or an electric shock. Do NOT disassemble or convert the products. Wire harness of lowtension electric circuits for automobiles It may be the cause of a fire or damage by a fire. Keep heatresisting temperature of cable, considering the environment of using. Be sure to earth any screened products. Earth any screened products. : Annealed or tinned stranded copper : Leadfree polyvinyl chloride(0 C) Caution If you do not follow these instructions exactly, a FIRE or ELECTRIC SHOCK may result causing property damage and personal injury. Untrained person should NOT install, maintain or service the products. To minimize the possibility of damage to the products or personal injury: Cable is not untied. Pile up drums after placing them upright. It may be the cause of damage to a cable. When you hang a drum on the crane, keep sufficient length to the extent that an angle of the wire can be less than 60 degrees. It may be the cause of disconnection or breakdown of a cable. Keep a cable within the permissible pulling tension and radius of bend to prevent disconnection or breakdown of the cable. It may be the cause of damage to a cable. an Aframe carrier or a crane. Do NOT drop the drum. JASO D 611 f* f 0.75f f f 2f (No./mm) 7/0.26 1/0. 7/2 1/0.1 1/0.23 1/ / /0.2 37/ /0.26 Calculated Limit ** ,000 2,000 1, 1, It may be the cause of damage to a cable. Keep cables out of water while processing the terminal of cables. Note * f : more flexible stranding ** limit : maximum allowable current at ambient temperature 40 C It may be the cause of damage to a cable. Do NOT use cables for other purposes than noted. Before using products, read these instructions. products after verifying indefinite details besides the above descriptions from our company. Keep this safetyrelated instructions in place it can always be seen by users after reading it. 6 7

5 CAVS Very Thinwall Lowtension Cables AVS Very Thinwall Lowtension Cables for Automobiles CAVS 1.25SQMM LS Cable 2003 AVS 1.25SQMM LS Cable 2003 Compressed conductor C : Compressed conductor A : Lowvoltage cables for automobiles V : Vinyl insulated S : Very thinwall type A : Lowtension cables for automobiles V : Vinyl insulated S : Thinwall type Wire harness of lowtension electric circuits for automobiles : Compressed Annealed copper : Leadfree polyvinyl chloride(0 C) Wire harness of low voltage electric circuits for automobiles : Annealed or tinned stranded copper : Leadfree polyvinyl chloride (0 C) JASO D 611 (No./mm) Calculated 7/SB* /SB /SB /SB Note * SB : smooth body compressed conductor strands ** limit : maximum allowable current at conductor temperature and ambient temperature 40 C Limit ** 1 2,000 1, 00 JASO D 611 f * f 0.75f f f 2 2f 3 5 (No./mm) 7/0.26 /0.1 7/2 20/0.1 30/0.1 11/2 34/0.1 /2 50/0.1 26/2 7/0.1 41/2 65/2 50/0.45 Calculated Limit ** Note * f : more flexible stranding ** limit : maximum allowable current at conductor temperature 0 C and ambient temperature 40 C

6 AV Lowtension Cables for Automobiles AVX/AEX Heatresistant Lowtension Cables for Automobiles AV 1.25SQMM LS Cable 2003 AEX(or AVX) 1.25SQMM LS Cable 2003 A : Lowvoltage cables for automobiles V : Vinyl insulated Wire harness of lowtension electric circuits for automobiles : Annealed or tinned stranded copper : Leadfree polyvinyl chloride(0 C) KS C 3311 (JIS C 3406) Calculated (No./mm) Limit ** A : Lowtension cables for automobiles V : Vinyl insulated E : Polyethylene insulated X : Crosslinked Wire harness of lowtension electric circuits for automobiles; especially used for circuits requiring heat resistance and cold resistance : Annealed or tinned stranded copper AVX : Crosslinked lead free polyvinyl chloride(0 C) AEX : Low halogen or halogen free crosslinked polyethylene(0 C)/Environmentfriendly cable JASO D 60 7/ f * 20/ f 30/ / f 34/ / f 50/ / f 7/ / / / Note * f : more flexible stranding ** limit : maximum allowable current at conductor temperature 0 C and ambient temperature 40 C (No./mm) Calculated Limit ** AVX/AEX 7/ /11 f* / / 0 7/ / f 20/ / 0.75f 30/ / / / f 34/ / / / f 50/ / / /33 2f 7/ / / /44 3f 7/17/ / / / f 7/30/ / / /7 200 f 7/45/ /7 200 Note * f : more flexible stranding ** limit : maximum allowable current at conductor temperature 0 C or 0 C and ambient temperature 40 C 11

7 AVSSX/AESSX Very Thinwall, Heatresistant, Lowtension Cables for Automobiles HAEXF Heatresistant Lowtension Cables for Automobiles AESSX(or AVSSX) 1.25SQMM LS Cable 2003 HAEXF 1.25SQMM LS Cable 2003 A : Lowtension cables for automobiles V : Vinyl insulated E : Polyethylene insulated SS : Very thinwall type X : Crosslinked H : Heatresistance A : Lowtension cables for automobiles E : Polyethylene insulated X : Crosslinked Wire harness of lowtension electric circuits for automobiles; especially used for circuits requiring heat resistance and cold resistance Wire harness of lowtension electric circuits for automobiles; especially used for circuits requiring heat resistance and cold resistance : Annealed or tinned stranded copper : AVSSX : Crosslinked lead free polyvinyl chloride(0 C) AESSX : Low halogen or halogen free crosslinked polyethylene(0 C)/Environmentfriendly cable : Tinned stranded copper : Crosslinked polyethylene(150 C) JASO D 60(Reference) JASO D 60(Reference) (No./mm) Calculated 7/ / 2,000 f * 1/ /11 2,000 7/ / 1, f 1/ / 1, 0.75f 1/ / 0.5 1/ /17 0.5f 37/ / / / f 37/ / f 37/ /32 2.5f 50/ /40 Limit ** (No./mm) /0.1 20/0.1 30/0.1 34/0.1 50/0.1 7/0.1 50/0.25 Calculated Note * limit : maximum allowable current at conductor temperature 150 C and ambient temperature 40 C Limit * Note * f : more flexible stranding ** limit : maximum allowable current at conductor temperature 0 C or 0 C and ambient temperature 40 C(AESSX/AVSSX)

8 TWP/GPT For Automobiles TXL/GXL/SXL Environmentfriendly Cables for Automobiles TWP(or GPT) 1.25SQMM LS Cable 2003 SXL(or GXL or TXL) 1.25SQMM LS Cable 2003 TWP : Thinwall, Thermoplastic Insulated GPT : General purpose, Thermoplastic Insulated Wire harness of lowtension electric circuits for automobiles : Annealed or tinned stranded copper : Leadfree polyvinyl chloride (0 C) SAE J 1 Minimum (No./mm) GPT : General purpose, ThermoplasticInsulated 20 7/ / / / / / / TWP : Thinwall, ThermoplasticInsulated 24 7/ , / , / , 1 1/ / / / / / / Note * limit : maximum allowable current at conductor temperature 0 C and ambient temperature 40 C Limit * S : Special purpose G : General purpose T : Thinwall XL : Crosslinked polyolefin insulated Wire harness of lowtension electric circuits for automobiles; especially used for circuits requiring heat resistance and cold resistance : Annealed or tinned stranded copper : Low halogen or halogenfree crosslinked polyolefin SAE J 1 (AWG) (No./mm) Minimum Limit * TXL : Thinwall, Crosslinked Polyolefin Insulated 24 7/ , / , / , 1 1/ / / / / / / GXL : General Purpose, Crosslinked Polyolefin Insulated 20 7/ / / / / SXL : Special Purpose, Crosslinked Polyolefin Insulated 20 7/ / / / / Note * limit : maximum allowable current at conductor temperature 150 C and ambient temperature 40 C 15

9 FLRYA/B PVC Lowtension Cables for Automobiles FLR7Y ETFE Insulated Lowtension Cables for Automobiles FLRY(or A/B) 1.25SQMM LS Cable 2003 FL : Lowtension cables R : Reduced thickness of insulation Y : Polyvinyl chloride insulated A : Concentric stranded conductor B : Bunched stranding Wire harness of lowtension electric circuits for automobiles : Annealed copper : Leadfree polyvinyl chloride(0 C) DIN 72551, ISO 6722 No. of Minimum Wire Individual Limit * Wire FLRYA : Very thinwall type, PVC insulated lowtension cable( type A) , , FLRYB : Very thinwall type, PVC insulated lowtension cable( type B) , , Note * limit : maximum allowable current at conductor temperature 0 C and ambient temperature 40 C FL : Lowtension cables R : Reduced thickness of insulation 7Y : Ethylene tetrafluoroethylene insulated Wire harness of lowtension engine compartment circuits for automobiles : Tinned annealed copper : Ethylene tetrafluoroethylene(150 C) DIN 72551, ISO 6722 Class D No. of Wire Individual Wire Note * limit : maximum allowable current at conductor temperature 0 C and ambient temperature 40 C Limit * 17

10 FLRY PP Insulated Lowtension,Environmentfriendly Cables for Automobiles FLR33X/FL33X XLTPE Insulated Lowtension Cables for Automobiles FL : Lowtension cables R : Reduced thickness of insulation Y : Polypropylene insulated FL : Lowtension cables R : Reduced thickness of insulation 33X : Crosslinked Polyester insulated Wire harness of lowtension circuits for automobiles : Annealed copper : Polypropylene(0 C, 5 C) Wire harness of lowtension battery circuits for automobiles : Annealed copper : Crosslinked polyester(150 C) ISO 6722 Class C(Reference) ISO 6722 Class D(Reference) No. of Wire Individual Wire , , Note * limit : maximum allowable current at conductor temperature 0 C and ambient temperature 40 C Minimum Limit * No. of Wire Individual Wire Minimum Limit * FLR33XB : Reduced wall XLTPE lowtension cable( type B) , FL33X : XLTPE lowtension battery cable , , Note * limit : maximum allowable current at conductor temperature 0 C and ambient temperature 40 C 1 1

11 FLR1X XLTPE Insulated Lowtension Cables for Automobiles ACW Power Train Cables for Automobiles Primary insulation Jacket FL : Lowtension cables R : Reduced thickness of insulation 1X : Crosslinked thermoplastic polyolefin elastomer insulated Wire harness of lowtension engine compartment circuits for automobiles : Annealed copper : Crosslinked thermoplastic polyolefin elastomer(150 C) Wire harness of lowtension engine compartment circuits for automobiles : Bare or tinned annealed copper : Crosslinked polyalkene(150 C) Jacket : Crosslinked PVDF(150 C) MIL 44/, Engineering Specification No. S7GG401AA DIN 72551, ISO 6722 Class D No. of Wire Individual Wire Minimum Minimum , , Note * limit : maximum allowable current at conductor temperature 0 C and ambient temperature 40 C Limit * No. of Minimum Wire Individual Limit * Wire , , Note * limit : maximum allowable current at conductor temperature 0 C and ambient temperature 40 C 20 21

12 SHIELD CABLE For Automobiles Wire harness of low voltage electric circuits for automobiles; especially required for shielding of cable such as sensor leads and electronic circuits : Annealed or tinned stranded copper : Polyvinyl chloride or crosslinked polyethylene Shield : Tinned copper or metal tape(al/mylar tape) Sheath : Polyvinyl chloride Metal Braid Spiral Wrap Metal Tape (Al / PS) Shield Type Description Sheath Shield Core Type AVS AVSS AVX AEX AVSSX AESSX Type Designation AVVSB AVSSVSB AVXSB AEXSB AVSSXSB AESSXSB Core Type AVS AVSS AVX AEX AVSSX AESSX Type Designation AVVSW AVSSVSW AVXSW AEXSW AVSSXSW AESSXSW Sheath Shield Drain wire Shield Sheath Core Type CAVS AVSSX AESSX Type Designation CAVS AMS AVSSXAMS AESSXAMS Shield Type Metal Braid Spiral Wrap Metal Tape Core Type AVS AVSS AVX AEX AVSSX AESSX AVS AVSS AVX AEX AVSSX AESSX CAVS (AVSS) AVSSX AESSX (No. mm 2 ) Core Shield Sheath Wire

13 BATTERY CABLE For Automobiles BATTERY CABLE For Automobiles(Heatresistant) HBC 15SQMM LS Cable 2003 AEXF 15SQMM LS Cable 2003 Lowtension electric circuits of battery for automobiles : Annealed or tinned stranded copper : Leadfree polyvinyl chloride HBC(0 C), AV(0 C), EB(0 C) Calculated (No./mm) AV : General type battery cable 15f 20f 30f 1//2 1//2 1/1/ , ** ** ** 40f 1/26/ f 1/32/ f 1/3/ HBC : Heatresistant and flexible type battery cable / , / , /52/ /26/ EB : Thinwall type battery cable 15 1// , // , 30 1/1/ /26/ /32/ HEB : Heavyduty battery cable 15 1// , 20 1// /1/ /26/ /32/ Note * limit : maximum allowable current at conductor temperature 0 C and ambient temperature 40 C ** Wooden drum packing Limit * Lowtension electric circuits of battery for automobiles : Annealed or tinned stranded copper AEX/EEX : Low halogen or halogen free crosslinked polyethylene(5 C) AVX/HEBX : Crosslinked leadfree polyvinyl chloride(0 C) Calculated (No./mm) AEX/AVX : XLPE/XLPVC insulated and flexible type battery cable f 7/27/ , f 7/22/ , 15f 1// , 20f 1// f 1/1/ f 1/26/ f 1/32/ HEBX : XLPVC insulated battery cable 15 1// , 20 1// , /1/ /26/ /32/ EEX : XLPE insulated battery cable for electrical automobiles f 7/27/ ,000 f 7/22/ , 15f 1// , 20f 1// f 1/1/ f 1/3/ Note * limit : maximum allowable current at conductor temperature 0 C and ambient temperature 40 C Limit * 24 25

14 BATTERY CABLE For High Voltage Electric Veicles SENSOR LEAD CABLE For Automobiles Shield type Nonshield Cable Shield Cable Al tape Shield Sheath Sheath Al tape Shield Sheath High voltage battery cable harness for elelctric vehicles : Tinned stranded copper or annealed copper : Halogenfree crosslinked polethylene(5 C) Shield : Metal braid or metal leaf and metal braid Sheath : Heatresistant polyvinyl chloride Calculated Shield Structure (No./mm) (No./mm) EEXBS : Shielded type high voltage battery cable for electrical vehicles f 15f 20f 30f 40f 50f 65/ /2 7/22/0.26 1//2 1//2 1/1/2 1/26/2 1/32/ / 7/ / / / / / / Note * limit : maximum allowable current at conductor temperature 0 C and ambient temperature 40 C Sheath Thick Finished A : Lowtension cables for automobiles V : Vinyl insulated SS : Very thinwall type E : Polyethylene Insulated X : Crosslinked U : Polyurethane sheathed SW : Spiral wrap shield Sensor lead cable for antilock brake system for automobiles & Type Designation ABS AVSSV Annealed copper Polyvinyl chloride Polyvinyl chloride ABS AXEU Tinned annealed copper Crosslinked polyolefin Polyurethane ABS AEXEU High stengh copper alloy Crosslinked polyolefin Polyurethane CPS ACPS Tinned annealed copper Modified ETFE Viton CPS AXEUSW Tinned annealed copper Crosslinked polyolefin Tinned copper Polyurethane Type Designation Type Designation Contruction Shield Sheath Shield Wire Sheath (No.x mm 2 ) (No./ mm) AVSSV 2 7/2 * AXEU /0. ** AXEU /0.15 ** AEXEU 2 7/15/0.0 *** ACPS 3 1/0.1 ** AXEUSW 2 /0.20 ** Note * Annealed stranded copper wire ** Tinned annealed copper wire *** Highstrength copper alloy conductor 26 27

15 SENSOR LEAD ASSEMBLY For Automobiles TECHNICAL DATA Interconnection for antilock brake system and crank position sensor for automobiles The current limit values are to be used as a reference when designing and selecting lowtension electric circuit wires for automobiles. In case of multiwiring circuit, the current limit values are decreased as shown in the factor table 1. The below values are also refered to JASO D 60 Type Designation & limit value Type Designation Cable type Conduction Conduction Cable AVSS/CAVS( temperature at 0 C) Ambient temperature 30 C 40 C 50 C 60 C 70 C Ambient temperature and current limit f ABS ABSVD AVSSV ~5,1 2 mm 2 (Optional) f f AXEU mm 2 AXEU 2 mm 2 (Male) ~5,1 (Optional) 1.25f f ABS ABSUS AVS( temperature at 0 C) Ambient temperature and current limit AXEU mm 2 AXEU 2 mm 2 (Female) 250~5,1 (Optional) Ambient temperature 30 C 40 C 50 C 60 C 70 C CPS AKS AXEUSW 2 mm 2 200~ (Optional)

16 TECHNICAL DATA AV( temperature at 0 C) Ambient temperature and current limit AEX( temperature at 0 C) Ambient temperature and current limit Ambient Temperature 30 C 40 C 50 C 60 C 70 C Ambient Temperature 70 C 0 C 0 C 0 C 1 C f 0.75f f AESSX( temperature at 0 C) Ambient temperature and current limit AVX( temperature at 0 C) Ambient Temperature 50 C 60 C 70 C 0 C 0 C Ambient temperature and current limit Ambient Temperature f 70 C 0 C 0 C 0 C 1 C 7 5 f 0.75f f f 1.25f 2f AVSSX( temperature at 0 C) Ambient Temperature f 50 C 60 C 70 C 0 C 0 C Ambient temperature and current limit Table 1 : limit decreasing factor of multiwiring circuit No. of Core Distance (corecoe) Arrangement S d S S S S S S 0.75f 1.25f S=d S=2xd S=2xd f

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