# CATIA V5 Surface Design

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1 CATIA V5 Training Foils CATIA V5 Surface Design Version 5 Release 19 August 2008 EDU_CAT_EN_V5S_FI_V5R19 1

3 Case Study The case study for this lesson is to understand how to access Surface Design workbench and to manage few basic tools. Design Intent Get familiar with the user interface. Create separate containers for Surfaces, Wireframes and Operations for different parts of the Aircraft. Finally Group the features from each Geometrical Set ( which are referred in the model ), thus minimizing the tree length of the tree. Stages in the Process 1. Access the Generative Shape Design workbench. 2. Scan the model to better understand the modeling sequence. 3. Create the Geometrical Sets. 4. Group the features. Discuss the case study concept. The case studies, as well as other exercises in the course do not necessary reflect real world examples. They are created to demonstrate the many tools CATIA has to offer. Discuss the design intent concept. This lesson does not have a required design intent but there are still skills that should have been learned by the end of this lesson. Discuss the concept of stages in the process. The linear steps described in the stages of the process are not hard fast design rules for the most part. In the particular examples used in the lessons, it is one possible way of creating the geometry.% 3

4 Step 1: Introduction to Generative Shape Design In this section you will learn how to access the Generative Shape Design workbench and become familiar with its various tools and terminologies. Use the following steps: 1. Introduction to Generative Shape Design 2. Managing Features in the Specification Tree Introduce the step% 4

5 Introduction to Surface Design Complex 3D shapes based on Wireframe and Surface geometries from which solids can be derived: Wireframe Geometry Surface Geometry Solid Geometry Objective of the slide: tell what GSD can do A. GSD offers tools necessary to create shapes complex 3D shapes composed of Wireframe and surfaces geometries B. GSD + Part Design integrated: complete set of modeling capabilities to fully capture the design intent of what you want to do The feature-based approach in GSD workbench offers a productive and intuitive design environment to capture and re-use design methodologies and specifications.% 5

6 The Generative Shape Design Workbench (GSD) - Comprehensive set of tools: Basic wireframe and surface features Advanced mechanical surfaces - Easily handled workbench : beginners quickly create simple features - Specifications captured in a tree: Parent-children relationships created Geometry modifications Input replacement BEWARE: Links creation = possibility to generate loops and to get lost in the model specifications Objective of the slide: Gives some characteristics of the workbench As seen on the slide: GSD perfect to design the plastic parts BUT not only: can be involved in all industries and goods type Other characteristic: - GSD offers complete set of tools to create mechanical surfaces and so is adapted to advanced shape designers - But GSD remains easy to use : - because philosophy of the tools not very different from PDG tools For those who come from part design: GSD is easy to handle - specifications of what you do is transparently captured during your work: feel like you are designing explicit shapes BUT: beware: GSD creates ASSOCIATIVE surfaces and curves Data organization very important to avoid loops SO NOT TO FORGET: easy to create things in GSD but: - Everything is captured can lead to heavy models can lead to unnecessary complicated data tricky situations in the parent-children relationship inside the part% 6

7 Generative Surface Design Access and Interface Accessing the Generative Shape Design Workbench Generative Shape Design Workbench Terminology Let us discover the GSD interface (GSD_Interface.CATPart) Now that we have quickly seen what the workbench is made for We are going to see how to access it and we are going to briefly view its interface% \$Show: Open the part - About the tree: we see different containers Explain that we will see this a little later in the lesson but briefly say that here we have what we call geometrical sets - Talk about stacking commands (important in GSD) : demonstrate with simple entity creation - Explain the toolbars% 7

8 Surface Design Workbench General Process (1/2) Generative Shape Design (GSD) plays an important role in the process of Forward and Reverse Engineering in a product design cycle. External Systems Imagine & Shape Physical Prototype Multi-CAD Model Quick Surface Reconstruction Generative Shape Design (GSD) Simple Conceptual Modeling Sketch Tracer Freestyle Explain that all the simple and complex shapes can be easily modeled in Generative shape design workbench. The workbench facilitates the design of shapes through the process of forward engineering or reverse engineering. GSD Workbench in combination with workbenches (dedicated for Forward and reverse engineering processes) can produce feature based and intuitive designs. For example, the designer can quickly design a rough shape or concept in Imagine and Shape workbench and then shift to Generative shape design workbench to construct surfaces either by extracting or creating new associative surfaces. The Input can be in the form a conceptual renderings from a stylist or a photograph, which can be placed in Freestyle workbench (FSK) workbench. GSD and FSS workbench can be used to trace out all the curves in the photographs and surfaces can be generated. Or the Designer may get a reverse engineered data like scans, point cloud data by scanning a physical prototype, then the scanned data is analyzed in Quick surface reconstruction and Digitized shape editor and then GSD can be used to create associative surfaces. Different companies may be involved in the development of a product which may be using different CAD platforms other than V5, in such cases designer can import this multi CAD data in V5 to construct surfaces in GSD.% 8

9 Surface Design Workbench General Process (2/2) Use the following general steps while creating a surface-based feature: Access the Generative Surface Design workbench. Create the Wireframe geometry. Create the Surface geometry. Trim and join the body surfaces. Access the Part Design workbench. Create a part body. Modify the geometry as needed Classical process that will be used during this course% 9

10 Step 2: Managing Features in Specification Tree In this section, you will learn in detail about tools to manage features in GSD workbench. Use the following steps: 1.Introduction to Generative Shape Design 2.Managing Features in Specification Tree Introduce the step% 10

11 Managing Features and Geometrical Sets As you build complex geometries, management of your model becomes important. A good structured model, with logical grouping of geometries gives a better understanding of the design process. An organized model has the following advantages: A. Related geometries are clubbed together in (to) groups or sets B. Reduce the size of the Specification tree C. It is easier to reorder and replace features D. The root cause of the problem can be easily identified. Here we talk about the importance of managing the GSD containers: - Complex geometry Need to structure features in a logical way to be able to: Better understand the design process of the part: we have seen that the specifications were captured to be able to come back later on a parent feature: the better the model is organized, the easier it will be to find the right feature to manipulate and to understand the impacts of this manipulation Part readability by reducing tree size% 11

12 Geometrical Sets Geometrical set (GS): default container for wireframe and surface elements. A. In a Geometrical Set, the order is not important B. Geometrical Set enables to organize the specification tree C. As many Geometrical Sets as needed can be added to the model. Let us discover the manipulations on geometrical sets (GSD_Interface.CATPart) Here we see what is a geometrical set and how it behaves: First: beware when you use a geometrical set because the features are not displayed according to the update logical order. It just contains features. Some specificities of the GS: A. You can put any surface element you wish in the geometrical set and they need not be in a structured logical way. The order of these elements is not important as their access and their visualization is managed independently without any rule. SO: In a GS, a child feature can exist or can be reordered before the parent feature. B. gather various features in a same set or sub-sets and organize the specification tree. C. For example, one GS can be dedicated to contain only wireframes while the other can contain surfaces.% \$Show: Briefly Demonstrate that you can add many GS and that you can create GS in existing GS Demonstrate the manipulations that can be done on a GS (reorder, insert ) and say that more detail is available in the book% 12

13 Ordered Geometrical sets An Ordered Geometrical Set (OGS) is a Geometrical Set in which the update order is taken into account to order the features. Define in work object is possible Let us discover the OGS behavior (OGS.CATPart) Create geometry with history features you create have parents there s an update order in the geometries that are created with GSD. In a OGS: the order of the features must respect this update order. For instance: I cannot place a point before a plane in the tree if the point is placed on the plane because the plane is the parent of the point. OGS are equivalent to part design bodies And so (like in bodies): features can be defined in work object the design process of a part OGS help understand Another characteristic of the OGS: Creation features create a new object in the tree and modification features create a new state in an existing object as well as absorb the preceding state(s). Absorbed features are no longer visible nor accessible, as if 'masked 'by their absorbing feature. State that in the example above, Sweep.1 is used to create Join.1 gets absorbed in it. % \$Show: Use part OGS with already created geometry and show the define in work object and also the impossibility to reorder as you want. Show the scan and what it does when you exit the scan (compare OGS and GS)% 13

14 Geometrical Set Vs Ordered Geometrical Set Sr. No. 1 Elements in this set can be shuffled irrespective of their sequence of creation Geometrical Sets (GS) The parent element in this set is not absorbed after any operation. Hence an element can be used & reused at different levels. Features in this set cannot be set as in work object Maintains better flexibility. Geometrical Sets cannot be converted to Ordered Geometrical Sets. Two or more features can be grouped to form a Grouped Geometrical Set. Ordered Geometrical Sets (OGS) Elements in this set maintain the linearity with respect to their order of creation. The parent in this set is absorbed after performing an operation and cannot be reused again. Any feature in this set can be set as in work object and the features located after it are neither accessible nor visible. Maintains better linearity for understanding the design flow. Ordered Geometrical Sets can be converted to Geometrical sets. Ordered Geometrical Sets cannot be grouped. It is recommended to use OGS when you want to maintain linearity in your model. Use Geometrical Sets if you want to design a model with the existing surfaces. To recap what we have seen and what you have manipulated in the previous exercise OGS helps to maintain parent children relationships, but prevents re-using creation features You can reorder the features in the OGS only by respecting parent child relations GS helps to re-use creation features but scanning of the part is not possible. % 14

15 Hybrid Design Hybrid Design provides you with a high degree of flexibility while structuring the design. Generative Shape Design (GSD) features available in the part design stacking commands Hybrid: Wireframe/surface features integration in update cycle of the body: Better understanding of the part Useful when the design is a close mix of both solids and surfaces Non Hybrid: Allows you to efficiently sort out the solid: Useful when the surfaces and wireframe are a preliminary design to the solid but are not integrated to the solid conception Allows you to efficiently manipulate (hide/show) objects which are not solid, and that too with less number of clicks. Explain to students that they have the possibility to mix solid and ordered surfaces features if they choose to work in hybrid mode in GSD. HYBRID CONTAINER: - the bodies ARE by default the containers that will welcome the solids and the surfaces (as seen on the picture). - the container can be an OGS if you insert it at startup the OGS is then inserted in the body (not possible if non hybrid mode)% 15

16 V5 Surface Design To Sum Up In the following slides you will find a summary of the topics covered in this lesson. 16

17 Introduction to Generative Shape Design Generative Shape Design workbench allows you to define models with complex shapes using wireframe and surface geometry. Surface geometry may be integrated into the solid model to capture its design intent. Use the following general steps while creating a surface-based feature: Wireframe Geometry Access the Generative Surface Design workbench. Create the Wireframe geometry. Create the Surface geometry. Trim and join the body surfaces. Access the Part Design workbench. Create a part body. Modify the geometry as needed. Solid Geometry Surface Geometry 17

18 Managing Features in Specification Tree In complex models, features must be structured in a logical way. It helps in better understanding of the designing process and reduction in tree size. Structuring can be done using a Geometrical Set or an Ordered Geometrical Set. Geometrical Set (GS): This is a default container for wireframe and surface elements. The features are not displayed according to the logical update order. Ordered Geometrical Set (OGS): It takes into account the update order of the features. OGS are equivalent to part design bodies. Commonly used Feature Management Tools 18

19 Exercises Overview 1A and 1B Recap Exercise / Case Study Exercise 1A You will practice what you have learned by working on two exercises Exercise 1B Present the exercise Have the students begin the exercise and note the time Assist students as needed with the exercise 1A: reorganize a tree 1B: see the characteristics of Ordered Geometrical Sets, see the consequence of using hybrid mode Students have 15 minutes% 19

20 Case Study: Introduction to Generative Shape Design In this exercise, you will practice feature management in the specification tree and see how to reorganize the specification tree when it becomes too complex or too long. Open the given part consisting of the Air Craft model in the Generative Shape Design Workbench. Get familiar with the user interface. Study the Surface, Wireframe and Operations. Create separate containers for Surfaces, Wireframes and Operations for different parts of the Aircraft.. Finally Group the features from each Geometrical Set ( which are often referred in the model ), thus minimizing the tree length. Using the techniques you have learned in this lesson and previous exercises, create the model without detailed instruction. Present the recap exercise. The same manipulations as before are done except that now, you have less instructions and the organization that you give to the part will depend on your study of the data. They have 30 minutes to do this.% 20

21 Exercise 1A: Recap Scan the Geometrical sets Group features into different geometrical sets Create a Group of Geometrical sets Review the Exercise Recap slides after the students have attempted the exercises. Try to encourage group discussion on the exercises they have just completed. Discuss the different tools used.% \$Ask: Ask if there are any questions about this exercise, any difficulties?% 21

22 Exercise 1B: Recap Understand the behavior of OGS and GS when implied with reorder command. Understand the Parent/Child structure under a Hybrid design environment. Review the Exercise Recap slides after the students have attempted the exercises. Try to encourage group discussion on the exercises they have just completed. Discuss the different tools used.% \$Ask: Ask if there are any questions about this exercise, any difficulties?% 22

23 Case Study: Introduction to GSD Recap Open the given part consisting of the Air Craft model in the Generative Shape Design Workbench. Get familiar with the user interface. Study the Surface, Wireframe and Operations. Create separate containers for Surfaces, Wireframes and Operations for different parts of the Aircraft.. Finally Group the features from each Geometrical Set ( which are often referred in the model ), thus minimizing the tree length. Recap what has been seen in the lesson: Now they should be familiar with the GSD interface and containers. By now, you have the tools to organize the GSD data correctly and you have the keys to be able to choose between the different working modes that are proposed (GS, OGS, Hybrid or not) Next lesson: now we can go on and begin to learn how to create geometry% 23

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