REVSPEC. Revolution Roofing Specifier s Manual

Transcription

1 REVSPEC Revolution Roofing Specifier s Manual

2 CONTENTS SECTION 1 JOIN THE REVOLUTION Table of Spans SECTION 2 TRUE OAK True Oak Corrugated Series True Oak MID True Oak DEEP True Oak Super 5 How To Create A True Oak Specification True Oak Corrugated Curving SECTION 3 ROOFING & CLADDING MaxLine 340 Corrugated 16mm Corrugated Curving REV-5 REVSPAN 700 REV-KLIP 700 REV-KLIP 700 Onsite Roll Forming Spring Curving V-DEK Decorative Pressed Metal How To Create A Revolution Specification SECTION 4 SA GUTTERS, RIDGE VALLEY & FASCIA 115 Quad & 115 OG Gutter 125 D & 125 OG Gutter 150 Smoothback & 150 Half Round Gutter Hi Front Quad & Fascia Gutter Metal Fascia Ridge Capping & Valley Gutters SECTION 5 SA SHEET METAL FABRICATION & ACCESSORIES Rainheads Vents Downpipes Flashings REV Guard SECTION 6 HOME IMPROVEMENTS FENCING & VERANDAHS Revolution Fencing Victory Patios, Carports & Verandahs SECTION 7 FINISHES & GUARANTEES Concealed Fix Watertight Installation Warranty True Oak Watertight Installation Warranty Victory Material & Installation Warranty Revolution Roofing Maintenance & Care Manual BlueScope Steel Warranty True Oak Project Registration REVSPEC CONTENTS

3 REVSPEC CONTENTS CONTENTS This page has been intentionally left blank

4 Join the revolution We re Revolution Roofing. The no frills roofing manufacturer for the domestic, commercial and industrial building industry. We offer durable, flexible, and aesthetic steel roll formed products which come in a wide range of shapes and an array of colours. We only use 100% BlueScope Steel and our stock of COLORBOND steel and ZINCALUME steel offers functional and good-looking roofs for any environment. As a group we have many years of experience in the manufacture of steel and innovative product development. Providing a traditional mix of domestic and commercial products we are also developing new products for the market and will continue to release new products. Since our opening the Revolution Roofing range has grown to include all the latest roofing profiles, Gutters, Fascia, Ridge, Valley, Flashings, Verandahs and even a customised Sheet Metal Fabrication Department. We are tirelessly working with architects and building professionals to further develop new and unique roofing and walling products, which is evident in our latest release of the exclusive True Oak series of profiles. Our new machines and endeavours to introduce creative and innovative steel products to enhance Australia s roofscape is further backed up with our extensive range of Guarantees to support our products. In addition to superior quality products, we have developed a culture of responsiveness, problem solving and innovation ensuring you get the job done on time. Every time. Whatever your needs, our experienced and helpful staff go to great lengths to help you find the best roofing and cladding solution for each and every application.

5 The Revolutionaries Revolution Roofing is owned and operated by its staff and our team of experienced representatives are able to provide the most accurate and up to date technical and sales advice for your project. All of our staff are highly trained, motivated and have worked in the steel industry for a number of years and they will go to any length to ensure you have the information and service to complete any project. Along with practical assistance in the design, installation and best application of our products, our staff will work with you to ensure our products complement your project and are able to provide further information on anything contained in this folder. If you have any queries about any products described in this manual, please do not hesitate to contact your nearest Revolution Roofing office, where we will put you in touch with the most experienced staff member for the job. Revolution Roofing REVSPEC Product Specification Manual This manual is intended as a guide in the design and installation of Revolution Roofings steel building products as well as the associated accessories. The manual serves as a reference document and assists in the easy specification of the Revolution Roofing product range. Every effort has been made to ensure that the information shown in the REVSPEC specification manual is correct and current at the time of printing. User s of this manual are advised that information may change without notice and that Revolution Roofing does not take responsibility for its use or for errors due to misinterpretation by the user. Responsibility for the interpretation and application of the data lies entirely with the architect or engineer, contractor or builder. If the user is not a qualified expert, it is recommended that the user obtain qualified expert advice when seeking confirmation on product application. All sizes are indicative, and the actual product to be used should be measured prior to its intended use to ensure that it is suitable. Data and information are only applicable to products manufactured or supplied by Revolution Roofing and are not applicable for other manufacturers and suppliers products. Revolution Roofing will accept no claims or liability for any loss, damage or injury of any kind whatsoever, including loss of profits, or consequential, indirect or special loss, arising directly or indirectly from any statement or information included in REVSPEC, or from any wrong specification, or failure of goods, application or installation based on the information shown in this guide. Any queries relating to the information supplied in the REVSPEC manual should be directed to Revolution Roofing. Trade Marks BlueScope, COLORBOND Steel and ZINCALUME Steel are registered trade marks of BlueScope Steel Limited.

6 TABLE OF SPANS REVSPEC Profile True Oak MID True Oak DEEP BMT (mm) Applications Wall Cladding Roofing & Wall Cladding Minimum Roof Pitch Sheet Coverage Sheet Depth Single Span Roofing Internal Span End Span Single Span Walling Internal Span End Span N/A 800mm 10mm N/A N/A N/A TABLE OF SPANS Roofing & Wall Cladding Roofing & Wall Cladding 0.60 Curving 3 762mm 21mm N/A N/A N/A True Oak Super Roofing & Wall Cladding 2 735mm 35mm Roofing & Wall Cladding Corrugated 16mm 0.42 Roofing & Wall Cladding Roofing & Wall Cladding 5 762mm 16mm Roofing & Wall Cladding REV Roofing & Wall Cladding 0.42 Roofing & Wall Cladding 2 762mm 27mm N/A N/A N/A N/A N/A N/A Roofing & Wall Cladding REVSPAN Roofing & Wall Cladding Roofing & Wall Cladding 3 700mm 24mm REV-KLIP Roofing & Wall Cladding Roofing & Wall Cladding 1 700mm 42mm MaxLine Roofing & Wall Cladding 1 340mm 53mm RR12.1 1

7 REVSPEC TABLE OF SPANS TABLE OF SPANS This page has been intentionally left blank 2

8

9 Timeline of Steel Roofing in Australia 1829 Wrought Iron is fi rst used in roofi ng with corrugations stamped in the sheets. The corrugation profi le is patented Over 12 different corrugated profi les in various shapes and sizes available from over 30 brands. John Lysaght & Co. commence in External factors such as decrease in colonisation, two World Wars and the depression result in UK manufacturers standardising offer to a choice of 3 different 3 corrugated profi les. John Lysaght & Co. commence manufacturing corrugated iron in Australia. Steel technology replaces wrought iron Shallow V shaped corrugated fencing iron migrates to the roof Continuous roll-forming of corrugated steel is introduced to the market Colorbond steel solid paint with a galvanized base is fi rst introduced in to the Australian market. A minor revolution Zincalume based steel is fi rst introduced in to the Australian Market. A bigger revolution Revolution Roofi ng s True Oak corrugated is introduced. First time the original corrugated profi le is made in Australia. A REVOLUTION IN AUSTRALIAN ROOFING RR12.1

10 REVSPEC TRUE OAK CORRUGATED SERIES TRUE OAK CORRUGATED SERIES For too many years architects, builders and roofers have had limited choices in roofi ng and material options. Until now. In an industry starved of innovation, Revolution Roofi ng has identifi ed a new opportunity to bring a distinct character back to Australia s roofscapes. It s time to roll out a bolder, character fi lled and more aesthetically pleasing roofi ng alternative to stimulate, captivate and invigorate the way the market thinks about steel roofi ng. Introducing True Oak a return to a rounder, fuller, more shapely and deeper profile in corrugated roofing popular before the turn of the century. True Oak is a unique product range featuring more options, colours and more importantly, choices for anyone who specifi es roofi ng. Integrating form and function, the character and distinct shadowlines of the True Oak profi les are designed to help stimulate the imaginations of architects, builders, roofers and their customers. The original deeper, residential grade corrugated profi le was a 13/16 inch (21mm) rounded, snub nose design and strikingly different to the current 15.9mm V-shaped corrugated profi le. It was a quality product used to create functional buildings and distinctive forms of appealing simplicity. Now, thanks to Revolution Roofi ng, it s back better than ever. Corrugated iron has been around for over 180 years in Australia. Throughout this time, corro has gone from a choice of many varying profi les to a choice of just one. Roofi ng and material choices and options for specifying architects have become increasingly limited in Australia, with only one 3 inch shallow corrugated offering being available since This unfortunate lack of development in new corrugated roofi ng over the past 70 years has led to a proliferation of featureless, lackluster roofi ng profi les. With the revolutionary True Oak profi les, we have a product that allows roofi ng to once again become a major part of a residential building s identity, style and charm. By marrying the lessons of history with 21st Century technology, Revolution Roofi ng heralds a new era in roofi ng with its continuous, deep, fully rounded corrugated profi le. Not since 1829 has there been this much of a change to the Australian Roof Industry and we invite you to be among the fi rst to take advantage of the superbly versatile True Oak series. FEATURES OF THE TRUE OAK CORRUGATED SERIES Smooth, rounded sinusoidal wave profi le which can be seen from afar. Strikingly different from the shallow v-shaped post 1930 s profi le with no fl at areas. Continuous curves create an ever changing shadow and prison bar aesthetics. Revives the original classic 1829 profi le. Superior strength & water carrying capacity. 20 Year Material & Installation Guarantee when installed by a Revolution Roofi ng Licensed Contractor. New semi metallic colour Cordite Grey unique to Revolution Roofi ng. Re-engineered superior profi le optimising the use of steel. 2

11 TRUE OAK MID Patented technology EXCLUSIVE to Revolution Roofing REVSPEC TRUE OAK MID FEATURES & BENEFITS 38.1mm x 10mm. Suitable for walling, ceiling verandah & canopy applications. Patented True Oak technology exclusive to Revolution Roofi ng. Sinusodial profi le highlights different facets of the waves when viewed from different perspectives. 50% wider and 100% stronger than 25mm x 6mm standard miniature corrugated. Available in 0.42 BMT & 0.48 BMT gauge in COLORBOND steel and heritage galvanised. Profi le is less busy on larger areas. New horizontal walling opportunities. Improved lapping resulting in no sagging or gaping. Twice the area for fi xings than standard mini corrugated. Perforated opportunities available in 0.48 BMT in ZINCALUME steel and COLORBOND steel (ex-stock). Production & Delivery (SA Only) 6m stock lengths of selected colours are kept in stock for custom lengths. Please allow a 2 week lead time for production and delivery. Forward orders are recommended. We recommend you contact your nearest Revolution Roofi ng offi ce prior to ordering this product. TOLERANCE & MASSES Measurement TRUE OAK MID Masses Zincalume 0.42 BMT Colorbond 0.42 BMT Zincalume 0.48 BMT Colorbond 0.48 BMT kg/lm kg/m m 2 /t Tolerances Length: +7mm/ -7mm Width: +4mm/ -4mm MATERIAL SPECIFICATIONS Revolution Roofi ng only use 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass); or Stainless Steel standard grade designation is AISI/ASTM Type 430; UNS No. S COLORBOND steel metal thickness is 0.35, 0.42 or 0.48mm. G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Ultra base metal thickness is 0.42 or 0.48mm. G550, AZ200 (550MPa minimum yield stress, 200g/m 2 minimum coating mass). COLORBOND Metallic steel base metal thickness is 0.48mm. G550, AZ150 (550Mpa minimum yield stress, 150g/ m 2 minimum yield stress, 150g/m 2 minimum coating mass). The COLORBOND prepainted steel complies with AS/ NZS2728:1997. RR12.1 1

12 REVSPEC TRUE OAK MID TRUE OAK MID SPAN TABLE NON-CYCLONIC Revolution Roofing TRUE OAK MID Recommended Maximum Support Spacings (mm) SPAN TABLE Note: Wall Span 0.42 BMT Single Span 1500 End Span 1500 Internal Span 1500 Overhang 200 Ceiling or Soffit Span 0.42 BMT Single Span 600 End Span 600 Internal Span For walling the data is based on wind pressure. 2. Fastening the sidelaps mid span will improve the overall appearance whilst not affecting the functionality of the product. 3. All external fasteners should be fi tted with a epdm washers. PERFORATED METAL True Oak MID is also available in 0.48 BMT in ZINCALUME steel and COLORBOND steel. The perforation is a 2.38mm diameter hole at 6.74 degree pitch providing an 11% open area. Please contact your nearest Revolution Roofi ng store for further information and details regarding custom projects. CLADDING PROFILE The True Oak MID profi le is generally used in cladding applications. For alternative fi xing applications please contact your nearest Revolution Roofi ng offi ce for more information. Span (mm) Non-Cyclonic 0.42 BMT NON-CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design End Span Serviceability (kpa) Strength (kpa) Span (mm) Internal Span Serviceability (kpa) Strength (kpa) FASTENER SPACING NON-CYCLONIC Required Fixings: Screws: H.W.F head self drilling metal M4.8-16x25 Ripple Zips length + Seal (Buildex Screws) 7 Screws per sheet - Internal supports 7 Screws per sheet - End Supports Base Metal: Minimum steel purlin thickness, 1.5mm Valley Fastener Location 7 fasteners per sheet - end supports and end laps Note: Side lap fasteners are optional. Maximum Support Spacings The maximum recommended support spacings are based on testing in accordance with AS , AS and AS The wall spans take in to consideration the resistance to wind pressure only. Note: After exposure of cladding to an extreme wind event, it is recommended that inspection be performed to confi rm cladding integrity. * The above data displayed is based on trend data, which is a true representation of the average product capability. 2

13 TRUE OAK MID INSTALLATION & SCREWS NON-CYCLONIC Side Laps Side-lapping of the True Oak MID may be a requirement at maximum spans. When cladding is supported, side-lap fasteners are generally not needed for extra strength. Lengths Sheets are provided at your required length. Stock lengths up to 6m long are available in South Australia. VALLEY FIXING Fixing to Steel Fixing to Timber REVSPEC TRUE OAK MID FASTENERS Valley fi xed fasteners for True Oak MID ceiling and walling applications are Buildex Ripple Zips M4.8-16x25 which can be used for both steel and timber supports. Refer to Buildex Product Guide for user instructions or visit RECOMMENDED FASTENERS Suggested TRUE OAK MID - Non Cyclonic Pierce Fixing Type Fixing To Steel (Up to 1.9mm) Fixing To Timber Valley Fixed (Wall Only) Buildex Ripplezip M x 25 or x 16mm Hex Head Buildex Ripplezip M x 25 or x 25mm Hex Head T17 3

14 REVSPEC TRUE OAK MID TRUE OAK MID This page has been intentionally left blank 4

15 TRUE OAK DEEP Patented technology EXCLUSIVE to Revolution Roofing REVSPEC TRUE OAK DEEP FEATURES & BENEFITS 76mm x 21mm corrugation. Suitable for roofi ng, walling & fencing applications. Also available in 600mm heritage galvanised 8 fl ute cover. 40% deeper and 40% stronger than standard shallow corrugated. Ability to go down to a 3 degree pitch. This profi le is much stronger underfoot and is far less susceptible to denting by foot traffi c. MINIMUM ROOF PITCH 3 degrees The TRUE OAK DEEP can go down to a minimum roof pitch of 3 degrees. Sheet lengths greater than 24m will require an expansion joint. TOLERANCE & MASSES TRUE OAK DEEP Masses Note: To be used in conjunction with True Oak barge & ridge. Measurement Zincalume 0.40 BMT Colorbond 0.40 BMT Zincalume 0.42 BMT Colorbond 0.42 BMT Zincalume 0.48 BMT Colorbond 0.48 BMT MATERIAL SPECIFICATIONS Revolution Roofi ng only use 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass); or Stainless Steel standard grade designation is AISI/ASTM Type 430; UNS No. S COLORBOND steel roofi ng metal thickness is 0.40, 0.42 or 0.48mm. G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Ultra base metal thickness is 0.42 or 0.48mm. G550, AZ200 (550MPa minimum yield stress, 200g/m 2 minimum coating mass). COLORBOND steel.60 Blue Orb G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Metallic steel base metal thickness is 0.48mm. G550, AZ150 (550Mpa minimum yield stress, 150g/ m 2 minimum yield stress, 150g/m 2 minimum coating mass). The COLORBOND prepainted steel complies with AS/NZS2728:1997. kg/lm kg/m Tolerances Length: +7mm/ -7mm GUARANTEED TO LAST Width: +4mm/ -4mm Revolution Roofi ng are so sure that their new True Oak corrugated will stand the test of time they are willing to back it up with an exclusive True Oak 20 Year Watertight Installation Guarantee. This back-to-back material & corrosion warranty is available only when the product is installed by a Revolution Roofi ng Licensed Contractor. 20 YEAR Watertight Installation Guarantee TRUE OAK HISTORIC NEW COLOUR FROM THE PAST Even BlueScope Steel is excited! To coincide with the launch of Revolution Roofi ngs new True Oak corrugated profi les, BlueScope Steel have launched a new semi-metallic colour Cordite Grey in the style of the original graphite micaceous paints. RR12.1 1

16 REVSPEC TRUE OAK DEEP TRUE OAK DEEP SPAN TABLE NON-CYCLONIC Note: Revolution Roofing TRUE OAK DEEP Recommended Maximum Support Spacings (mm) SPAN TABLE Roof Span 0.40 BMT 0.42 BMT 0.48 BMT Trafficable 0.60 Controlled 0.60 Single Span End Span Internal Span Unstiffened Eaves Overhang Stiffened Eaves Overhang Wall Span BMT 0.42 BMT 0.48 BMT Single Span End Span Internal Span Overhang Controlled Roof Span: Suggested for use when very minimal foot traffi c will occur and minor imperfections would be acceptable if they should occur. 1. For roofi ng the data is based on foot traffi c loading. 2. For walling the data is based on wind pressure. 3. The above data table is based on supports of 1mm BMT. 4. Table limits for wall based on *pressures. STANDARD INTERPRETATION OF SPANS Single Span Span (mm) End Bay Design Parameters Region A: Terrain Category 2 Height = 10m KL = 2.0 Vz = 45m/sec q*u = kpa qs = kpa Cp.e = Cp.i = 0.20 O End Span Internal Span End Span O Non-Cyclonic 0.42 BMT NON-CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design End Span Serviceability (kpa) Note: Strength (kpa) Internal Bay Span (mm) O End Span Internal Span End Span O Internal Internal Span Serviceability (kpa) O = Overhang End K L 1.0 K L 2.0 C = C = P u = 1.03 kpa 1.82 kpa P s = 0.70 kpa 1.23 kpa Table limits for walls based on pressures stated in above table. Strength (kpa) Turning of Sheeting Ends It is recommended to allow roof sheets to overlap into gutters by about 50mm. The valleys of sheets should be turned down at lower ends and turned up at the upper ends of the sheet. Lengths TRUE OAK DEEP Rainfall Capacity Maximum Roof Length for Drainage Sheets are provided at your required length. Roof Slope (degrees) Rainfall Capacity (mm/hr) * Note: 1. Arbitury length limit, refer Revolution Roofi ng for specifi c extensions. 2

17 Maximum Sheet Length (m) TRUE OAK DEEP MAXIMUM ROOF LENGTHS FOR DRAINAGE Roof Slope (degrees) 100mm/hr 150mm/hr 200mm/hr 250mm/hr 300mm/hr 350mm/hr 400mm/hr REVSPEC TRUE OAK DEEP ***Revolution Roofi ng recommends a minimum pitch of 3 degrees. When using TRUE OAK DEEP. Note: 1. Analysis based upon steady state of fl ow and Manning formula with n= Analysis based upon depth of fl ow 9.5mm (sheet overlap consider to be 2mm above the line of fl ow). 3. Analysis doesn t consider thermal limitations on maximum length, refer to Revolution Roofi ng for details. 4. The above tables do not consider gutter and downpipe requirements. FASTENER SPACING NON-CYCLONIC Crest Fastener Location 5 fasteners per sheet - end supports and end laps Maximum Support Spacings The maximum recommended support spacings are based on testing in accordance with AS , AS and AS The recommended roof spans take in to consideration both resistance to wind pressure and light roof traffi c (traffi c arising from maintenance). The wall spans take in to consideration the resistance to wind pressure only. 3 fasteners per sheet - internal supports (roofi ng should be lapped away from prevailing weather) Note: After exposure of cladding to an extreme wind event, it is recommended that inspection be performed to confi rm cladding integrity. * The above data displayed is based on trend data, which is a true representation of the average product capability. Note: Side lap fasteners are optional when using 5 fasteners per sheet, but are a requirement when only using 3 fasteners per sheet for valleys 3

18 REVSPEC TRUE OAK DEEP TRUE OAK DEEP INSTALLATION & SCREWS NON-CYCLONIC Side Laps Side-lapping of the True Oak DEEP may be a requirement at maximum spans. It is generally considered good practice to use fasteners along side-laps to help hold the sheet laps fi rmly in place and maintain a weatherproof joint. When cladding is supported, side-lap fasteners are generally not needed for extra strength. RECOMMENDED FASTENERS Suggested TRUE OAK DEEP - Non Cyclonic Pierce Fixing Type Crest Fixed Fixing To Steel (Up to 1.9mm) M x 50mm Hex Head HiGrip w/- Seal Fixing To Steel (2.0mm - 3.5mm) Self Drilling x 35mm Hex Head HiGrip w/- Seal Fixing To Timber M6.2-13x50mm or 65mm T17 Timber Valley Fixed (Wall Only) M6.2-13x25mm or x 16mm Metal Teks Hexagon Head with Seal - M6.2-13x25mm or x 25mm T17 ROOFING CREST FIXING Fixing to Steel Fixing to Timber VALLEY FIXING (WALL ONLY) Fixing to Steel Fixing to Timber 4

19 TRUE OAK SUPER 5 Patented technology EXCLUSIVE to Revolution Roofing FEATURES & BENEFITS MINIMUM ROOF PITCH 2 DEGREES REVSPEC TRUE OAK SUPER 5 121mm x 35mm corrugation. 735mm coverage. Suitable for roofi ng & walling applications. Highly sought after larger area and bolder corrugations. Ability to go down to a 2 degree pitch. 60% deeper, 50% wider & 100% stronger than standard corrugated. A contemporary cousin to the original deep 6 (152mm x 40mm) asbestos profi le. 50% more water carrying capacity than standard corrugated. The profi le is much stronger underfoot than standard shallow corrugated, will not dent under normal foot traffi c. Improved lapping resulting in no sagging or gaping. Note: To be used in conjunction with True Oak barge & ridge. The TRUE OAK SUPER 5 can go down to a minimum roof pitch of 2 degrees. Sheet lengths greater than 24m will require an expansion joint. Note: TOLERANCE & MASSES Measurement kg/lm On a roof pitch less than 3 degrees, we recommend that the pans be turned down in accordance with Australian Standards SAA HB Installation Code for metal roofi ng and wall cladding. Zincalume 0.40 BMT TRUE OAK SUPER 5 Masses Colorbond 0.40 BMT Zincalume 0.42 BMT Colorbond 0.42 BMT Zincalume 0.48 BMT Colorbond 0.48 BMT kg/m MATERIAL SPECIFICATIONS Tolerances Length: +7mm/ -7mm Width: +4mm/ -4mm Revolution Roofi ng only use 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass); or Stainless Steel standard grade designation is AISI/ASTM Type 430; UNS No. S COLORBOND steel roofi ng metal thickness is 0.40, 0.42 or 0.48mm. G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Ultra base metal thickness is 0.42 or 0.48mm. G550, AZ200 (550MPa minimum yield stress, 200g/m 2 minimum coating mass). COLORBOND steel.60 Blue Orb G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Metallic steel base metal thickness is 0.48mm. G550, AZ150 (550Mpa minimum yield stress, 150g/ m 2 minimum yield stress, 150g/m 2 minimum coating mass). The COLORBOND prepainted steel complies with AS/NZS2728:1997. Production & Delivery (WA Only) Please allow a 2 week lead time for production and delivery. Forward orders are recommended. We recommend you contact your nearest Revolution Roofi ng offi ce prior to ordering this product. GUARANTEED TO LAST Revolution Roofi ng are so sure that their new True Oak corrugated will stand the test of time they are willing to back it up with an exclusive True Oak 20 Year Watertight Installation Guarantee. This back-to-back material & corrosion warranty is available only when the product is installed by a Revolution Roofi ng Licensed Contractor. 20 YEAR Watertight Installation Guarantee TRUE OAK HISTORIC NEW COLOUR FROM THE PAST Even BlueScope Steel is excited! To coincide with the launch of Revolution Roofi ngs new True Oak corrugated profi les, BlueScope Steel have launched a new semi-metallic colour Cordite Grey in the style of the original graphite micaceous paints. RR12.1 1

20 REVSPEC TRUE OAK SUPER 5 TRUE OAK SUPER 5 SPAN TABLE NON-CYCLONIC Revolution Roofing TRUE OAK SUPER 5 Recommended Maximum Support Spacings (mm) SPAN TABLE Roof Span 0.48 BMT Trafficable 0.60 Controlled 0.60 Single Span End Span Internal Span Unstiffened Eaves Overhang STANDARD INTERPRETATION OF SPANS Single Span End Bay Design Parameters O End Span Internal Span End Span O Internal Bay O End Span Internal Span End Span O O = Overhang Stiffened Eaves Overhang Wall Span 0.40 BMT 0.48 BMT Single Span End Span Internal Span Unstiffened Eaves Overhang Stiffened Eaves Overhang - - Traffi cable Roof Span: Region A: Terrain Category 2 Height = 10m KL = 2.0 Vz = 45m/sec q*u = kpa qs = kpa Cp.e = Cp.i = 0.20 Note: Internal End K L 1.0 K L 2.0 C = C = P u = 1.03 kpa 1.82 kpa P s = 0.70 kpa 1.23 kpa Table limits for walls based on pressures stated in above table. Assumed that foot traffi c is distributed over a minimum of two ribs at any one time. Note: 1. For roofi ng the data is based on foot traffi c loading. 2. For walling the data is based on wind pressure. 3. The above data table is based on supports of 1mm BMT. INSTALLATION & SCREWS NON-CYCLONIC Side Laps Side-lapping of the True Oak SUPER 5 may be a requirement at maximum spans. It is generally considered good practice to use fasteners along side-laps to help hold the sheet laps fi rmly in place and maintain a weatherproof joint. When cladding is supported, side-lap fasteners are generally not needed for extra strength. RECOMMENDED FASTENERS Suggested TRUE OAK SUPER 5 - Non Cyclonic Pierce Fixing Type Fixing To Steel (Up to 1.9mm) Fixing To Steel (2.0mm - 3.5mm) Fixing To Timber Crest Fixed M x 50mm Hex Head HiGrip w/- Seal Self Drilling x 68mm Hex Head HiGrip w/- Seal M6.2-13x65mm or 65mm T17 Timber Valley Fixed (Wall Only) M6.2-13x25mm or x 16mm Metal Teks Hexagon Head with Seal M6.2-13x25mm or x 25mm T17 2

21 TRUE OAK SUPER 5 FASTENER SPACING NON-CYCLONIC Crest Fastener Location - Roofing 6 fasteners per sheet - end supports and end laps Note: Side lap fasteners are optional when using 6 fasteners per sheet. FASTENER SPACING CYCLONIC 3 fasteners per sheet - internal supports (roofi ng should be lapped away from prevailing weather) REVSPEC TRUE OAK SUPER 5 Crest Fastener Location Crest Fastener Location 6 fasteners per sheet - end supports and end laps 6 fasteners per sheet - internal supports (roofi ng should be lapped away from prevailing weather) Maximum Support Spacings The maximum recommended support spacings are based on testing in accordance with AS , AS and AS The recommended roof spans take in to consideration both resistance to wind pressure and light roof traffi c (traffi c arising from maintenance). The wall spans take in to consideration the resistance to wind pressure only. Note: After exposure of cladding to an extreme wind event, it is recommended that inspection be performed to confi rm cladding integrity. * The above data displayed is based on trend data, which is a true representation of the average product capability. ROOFING CREST FIXING VALLEY FIXING Fixing to Steel Fixing to Steel Fixing to Timber Fixing to Timber 3

22 REVSPEC TRUE OAK SUPER 5 TRUE OAK SUPER 5 This page has been intentionally left blank 4

23 HOW TO CREATE A TRUE OAK SPECIFICATION The Revolution Roofing product range is featured in the Steel Select and NATSPEC online specifying systems. These systems feature many tools created to make the process of researching, selecting and specifying steel roofing and wall cladding easier, they also ensure you have the most up to date technical information about the products. Please note a True Oak corrugated product specification can be accessed in this format by contacting your local Revolution Roofing representative or the online systems can be accessed through our site GENERAL ROOFING SPECIFICATION 1. Scope of work The scope of the work includes, but is not limited to the following; Supply & Installation of roof sheeting to the proposed new Building A. Supply & Installation of all gutters. Supply & Installation of all downpipes to existing stormwater system. Supply & Installation of wall cladding to proposed new Building A. 2. Aims & Responsibilities Provide a roofing system and associated work which; Remains intact and waterproof under the local or regional climatic conditions. Satisfies all other specified roofing and associated work requirements. 3. Cross References The project must conform to 4. Inspection EXAMPLE Allow sufficient notice so that inspection can be made of the roof supports and all parts of the project that pertain to the roofing and associated work which will be covered up or concealed. 5. Submissions Metal Roofing General Test: Type test the roof sheeting and fastenings to AS for resistance to concentrated load and to wind pressure. REVSPEC HOW TO CREATE A TRUE OAK SPECIFICATION The preferred contractor must be a an Revolution Roofing Licensed Contractor to install the materials and to gain the True Oak Warranties. The preferred contractor for the supply and installation of the project shall submit all structural engineering plans, details, calculations and specifications to the clients and building certifier for review and approval before commencement on site. 6. Materials & Components Self Drilling Screws- to manufacturers recommendations. Finish- Prefinish exposed fasteners left unpainted to match the roofing material. Profiled Fillers- Purpose made closed cell polyrethylene foam profiled to match the roofing profile. Locate profiled fillers under flashings to ridges and eaves as required. RR12.1 1

24 REVSPEC HOW TO CREATE A TRUE OAK SPECIFICATION HOW TO CREATE A TRUE OAK SPECIFICATION 7. Sheetmetal Roofing Scope: to provide a propriety system of preformed sheet and purpose made accessories. Prepainted and organic film/metal laminate products to AS/NZS 2728 Designation: CS1 Product Type: Roofing Product Finish: COLORBOND Roof Sheeting Design & Installation: To AS and HB 39 Material: Steel Profile: True Oak DEEP Thickness: 0.40mm BMT Colour: COLORBOND steel Monument 8. Sheetmetal Cladding Scope: to provide a propriety system of preformed sheet and purpose made accessories. Prepainted and organic film/metal laminate products to AS/NZS 2728 Designation: CS2 Product Type: Cladding Product Finish: COLORBOND Metallic wall cladding Design & Installation: To AS and HB 39 Material: Steel Profile: True Oak MID Thickness: 0.42mm BMT Colour: COLORBOND steel Cordite Grey 9. Installation EXAMPLE Protection General: Keep the roofing and rainwater system free of debris and loose material during construction, and leave them clear and unobstructed on completion. Repair any damage to the roofing and rainwater system. Thermal Movement Provide thermal movement in the roofing installation and structure to deal with expansion and contraction. Services & Penetrations The approved Revolution Roofing Licensed Contractor is responsible to adequately flash all roof penetrations in accordance with the services engineers specification. Tolerances Accepted tolerances as per the engineers specifications. 10. Completion Warranty The True Oak 20 Year Watertight Installation Guarantee is required for the project. Damage Any dented or otherwise damaged sheets are to be replaced at the expense of the contractor. Maintenance Manual Upon completion, a maintenance manual for the general maintenance and upkeep of the roof and associated products will be provided by the roofing supplier. 2

25 TRUE OAK CORRUGATED CURVING To complement our True Oak corrugated, Revolution Roofi ng also offer a wide range of corrugated curving options to complete any project. From the standard bull nose curving that suit traditional style buildings to the contemporary deep curve, Revolution can provide curving in either concave or convex confi gurations. With the ability to curve down to a radii as tight as 500mm for standard corrugated and True Oak Deep and 2m minimum radius for True Oak Super 5 curving, our dedicated curving staff and accurate curving machines ensure precision curving and a quality fi nish. BULLNOSE STANDARD CURVE BULLNOSE EXTENDED CURVE RADIUS CURVE REVSPEC TRUE OAK CORRUGATED CURVING RIDGE CURVE CONVEX CONCAVE CURVE UNDER SLUNG CURVE (CONCAVE) S CURVE Production & Delivery (WA Only) Please allow a 2 week lead time for production and delivery. Forward orders are recommended. We recommend you contact your nearest Revolution Roofi ng offi ce prior to ordering this product. RR12.1 1

26 REVSPEC TRUE OAK CORRUGATED CURVING TRUE OAK CORRUGATED CURVING MATERIAL SPECIFICATIONS Revolution Roofi ng use only 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G300, AZ150 (300MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND steel aluminium/zinc alloy-coated steel complying with AS G300, AZ150 (300MPa minimum yield stress, 150g/m 2 minimum coating mass). Curving quality corrugated is manufactured from G300 substrate (0.60 BMT). MINIMUM ROOF PITCH 5 DEGREES For True Oak Deep corrugated curving a minimum roof pitch of 5 degrees is recommended. Lengths ORDERING TRUE OAK CORRUGATED CURVING When ordering True Oak curved corrugation the following details and specifi cation need to be provided: Profi le of sheet : Corrugated 16mm, True Oak DEEP or True Oak SUPER 5. Distance of fascia front to the wall (A). Height from the top of the fascia to point at which sheet touches the wall (B). The required concave or convex dip or rise. Length of straight section of sheet (C). Pitch angle from wall. Radius required (D). Number of sheets required. Sheet lengths required. Type of curve. If a gutter overhang is required (50mm required). Direction of laying. Type of material. If required in COLORBOND steel, is the colour required to topside or underside. Lengths are provided at your required length however a minimum sheet length of 2m is recommended. SPAN TABLE NON-CYCLONIC Revolution Roofing True Oak Corrugated Curving Recommended Maximum Support Spacings (mm) SPAN TABLE Roof Span 0.60 BMT Single Span 600 End Span 900 CURVED CORRUGATED FLASHINGS Utilising the Pittsburgh lock seam, Revolution Roofi ng provide a wide range of curved fl ashings in a variety of fi nishes. Templates are required to match existing curved projects. Internal Span 1200 The Pittsburgh Lock For further information regarding Revolution Roofi ng Roofi ng and Cladding fabrication, materials and sizing please do not hesitate to contact your nearest Revolution Roofi ng offi ce. 2

27 and

28 MAXLINE 340 REVSPEC MAXLINE 340 FEATURES & BENEFITS Concealed fix flat profile. Self spanning up to 1500mm. Unique installation system. Fully structural - No substrate required. Genuine 325mm wide pan profile. Strong narrow needle 53mm rib line. Perfect for both walling and roofing, the patented, free span technology of the MaxLine 340 unique installation system allows self-spanning up to 1500mm without the need for marine ply. With a 340mm pan width and a 53mm rib height, the MaxLine 340 is the widest flat pan profile on the market that does not require an unsightly pan stiffener. Able to go down to a 1 degree pitch, the MaxLine 340 is the ideal choice of specifiers looking for an economical and stylish solution for any project. Get the European flat pan zinc and coper look without the expense thanks to Revolution Roofing s new and exclusive flat pan, needle rib roofing and cladding profile. Plus, as there are no stiffeners with the new MaxLine 340, the chance of unsightly oil canning is eliminated. MATERIAL SPECIFICATIONS Revolution Roofing only use 100% BlueScope Steel products. COLORBOND steel.60 Blue Orb G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND steel 0.55 G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum coating mass). Also available in non-ferrous metals such as Copper, Aluminium, Titanium zinc, and Stainless Steel. Please contact your nearest Revolution Roofing office for specific details on colours, gauges and minimum order quantity. MINIMUM ROOF PITCH 1 DEGREE For the MaxLine 340 a minimum roof pitch of 1 degree is recommended. TOLERANCE & MASSES Measurement MaxLine 340 Masses Zincalume 0.60 BMT Colorbond 0.60 BMT Z600 Galvanised Metallic 0.55 BMT kg/lm kg/m m 2 /t Tolerances Length: +7mm/ -7mm Width: +4mm/ -4mm The MaxLine 340 has been tested to the following standards: AS Design and installation of sheet roof and wall cladding. AS Methods of testing sheet roof and walling cladding - Part 0: Introduction, list of methods and general requirements - Part 2: Methods of testing sheet roof and wall cladding - Resistance to wind pressures for non-cyclone regions. The Revolution Roofing MaxLine 340 is manufactured to AS1397 and AS2728 standards. The Revolution Roofing MaxLine 340 requires installation to follow the AS1445 and AS1565 standards following the HB39 code. Production & Delivery (WA Only) Please allow a 2 week lead time for production and delivery. Forward orders are recommended. We recommend you contact your nearest Revolution Roofing office prior to ordering this product. RR12.1 1

29 REVSPEC MAXLINE 340 MAXLINE 340 INSTALLATION & SCREWS NON-CYCLONIC Revolution Roofing recommend installing a waterproof, breathable, vapour membrane between the cladding and the support. This will offer a second line of defence against moisture ingress. The installation of the MaxLine 340 is to be carried out by a Revolution Roofing Licenced and Trained Contractor. Installation details are available on request. All fixings to be concealed and tolerance for material thermal movement must be allowed for during installation. Using the recommended fasteners, fix the first clip, with the arrow of the clip pointing towards the area to be laid at a 90 degree angle to the gutter in a straight line. Please endeavour to ensure the overlaps face away from the wind. All rainwater goods associated with the installation of MaxLine 340 are available from Revolution Roofing and must be fixed to allow for thermal expansion. Pan fixing The MaxLine 340 can be pan fixed to timber or steel supports with the recommended fasteners no less than 30mm from sheet ends. Sheet Ends At the end of the purlins, cut the deck and the clip to suit. It is recommended to allow roof sheets to overlap into gutters by about 50mm. Turn up MaxLine 340 pans at the ridge line. Pans should be turned down a the gutter line of lower pitches. Lengths Fix first sheet to clips using downward pressure ensuring deck is properly engaged into clip. Check there is adequate overhang of the sheet to the eaves line. Lengths are provided are your required length. CLIP FIXING Concealed fixing is the method of fixing sheets using fasteners, which do not pass through the sheet. Instead, the cladding is held in place with clips, refer the below table for fastening clips. MaxLine 340 Clip Fixing (Non-Cyclonic) Type With Insulation Fixing to Steel and Timber M6-11 x 25mm Roofzip Position the strap of the next clip over the top of the male rib then fix to previous clip using the locating tab. Proceed with next MaxLine 340 sheet by engaging the female rib onto the mal rib with the strap of the clip in between. Continue fixing clips for deck in same manner, check periodically with a string line that the deck is properly aligned. Without Insulation Note: M6-11 x 25mm Roofzip When fixing to timber please contact your Revolution Roofing representative for more information or refer to the pan fixing guide. 2

30 MAXLINE 340 SPAN TABLE NON-CYCLONIC Revolution Roofing MaxLine 340 Recommended Maximum Support Spacings (mm) SPAN TABLE Type of Roof Span BMT (mm) 0.55 Single Span 1500 End Span 900 STANDARD INTERPRETATION OF SPANS Single Span End Bay O End Span Internal Span Internal Bay O End Span Internal Span End Span O REVSPEC MAXLINE 340 Internal Span 1500 Unstiffened Eaves Overhang 250 Stiffened Eaves Overhang 250 End Span O Design Parameters O = Overhang Type of Wall Span BMT (mm) 0.55 Single Span 1800 End Span 900 Internal Span 900 Unstiffened Eaves Overhang 250 Stiffened Eaves Overhang 250 Maximum Support Spacings The maximum recommended support spacings are based on testing in accordance with AS , AS and AS The recommended roof spans take in to consideration both resistance to wind pressure and light roof traffic (traffic arising from maintenance). The wall spans take in to consideration the resistance to wind pressure only. Region A: Terrain Category 2 Height = 10m KL = 2.0 Vz = 45m/sec q*u = kpa qs = kpa Cp.e = Cp.i = 0.20 Note: Internal End K L 1.0 K L 2.0 C = C = P u = 1.03 kpa 1.82 kpa P s = 0.70 kpa 1.23 kpa Table limits for walls based on pressures stated in above table. Note: After exposure of cladding to an extreme wind event, it is recommended that inspection be performed to confirm cladding integrity. WALLING PAN FIXING RECOMMENDATIONS Fixing to Steel Fixing to Timber 3

31 REVSPEC MAXLINE 340 MAXLINE 340 This page has been intentionally left blank 4

32 CORRUGATED 16mm FEATURES & BENEFITS MINIMUM ROOF PITCH 5 DEGREES REVSPEC CORRUGATED 16mm 762mm coverage. Rolls accurately for a seamless finish. Available in a variety of gauges BMT, 0.48 BMT & For Corrugated 16mm a minimum roof pitch of 5 degrees is recommended. It is recommended that sheet lengths greater than 24m will require an expansion joint BMT curving quality. Made from 100% BlueScope steel. Suitable for both roofing and walling applications. TOLERANCE & MASSES The smooth lines of the corrugated allow the profile to create a modern finish or complement a traditional style building. A popular and reliable product, the Revolution Roofing Corrugated 16mm can be used as either a roofing or walling product. Measurement kg/lm Corrugated 16mm Masses Zincalume Colorbond Zincalume 0.42 BMT 0.42 BMT 0.48 BMT Colorbond Zincalume 0.48 BMT 0.60 BMT Colorbond 0.60 BMT The standard shallow corrugated is available in a range of materials, metal grades, colours and shapes. Whether for commercial, industrial or domestic use, the Revolution Roofing Corrugated 16mm profile has been designed to complement any building project. MATERIAL SPECIFICATIONS kg/m m 2 /t Tolerances Length: +7mm/ -7mm Width: +4mm/ -4mm Revolution Roofing only use 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass); or Stainless Steel standard grade designation is AISI/ASTM Type 430; UNS No. S COLORBOND steel metal thickness is 0.35, 0.42 or 0.48mm. G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Ultra base metal thickness is 0.42 or 0.48mm. G550, AZ200 (550MPa minimum yield stress, 200g/m 2 minimum coating mass). COLORBOND steel.60 Blue Orb G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Metallic steel base metal thickness is 0.48mm. G550, AZ150 (550Mpa minimum yield stress, 150g/ m 2 minimum yield stress, 150g/m 2 minimum coating mass). The COLORBOND prepainted steel complies with AS/ NZS2728:1997. The Revolution Corrugated 16mm has been tested to the following standards: AS Design and installation of sheet roof and wall cladding. AS Methods of testing sheet roof and walling cladding - Part 0: Introduction, list of methods and general requirements - Part 2: Methods of testing sheet roof and wall cladding - Resistance to wind pressures for non-cyclone regions. The Revolution Roofing Corrugated 16mm is manufactured to AS1397 and AS2728 standards. The Revolution Roofing Corrugated 16mm requires installation to follow the AS1445 and AS1565 standards following the HB39 code. RR12.1 1

33 REVSPEC CORRUGATED 16mm CORRUGATED 16mm SPAN TABLE NON-CYCLONIC Revolution Roofing Corrugated 16mm Recommended Maximum Support Spacings (mm) SPAN TABLE Roof Span 0.42 BMT 0.48 BMT Single Span End Span Internal Span Unstiffened Eaves Overhang Stiffened Eaves Overhang Wall Span 0.42 BMT 0.48 BMT End Span Internal Span SERVICEABILITY AND STRENGTH Span (mm) Non-Cyclonic 0.42 BMT NON-CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design End Span (Trend) Serviceability (kpa) Strength (kpa) Span (mm) Internal Span (Trend) Serviceability (kpa) Strength (kpa) Non-Cyclonic 0.48 BMT NON-CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design Note: 1. For roofing the data is based on foot traffic loading. 2. For walling the data is based on wind pressure. 3. The above data table is based on supports of 1.5mm BMT. Span (mm) End Span (Trend) Serviceability (kpa) Strength (kpa) Span (mm) Internal Span (Trend) Serviceability (kpa) Strength (kpa) STANDARD INTERPRETATION OF SPANS End Bay Internal Bay O End Span Internal Span End Span O * * 3.72 The above non-cyclonic data is based on supports of 1.5mm BMT G450 steel sections and the following fixings: Screws = M6.2-13tpi x 50mm hex head with seal. Single Span O End Span Cyclonic 0.42 BMT & 0.48 BMT CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design Internal Span End Span O Design Parameters O = Overhang Span (mm) End Span (kpa) 0.42 BMT 0.48 BMT Internal Span (kpa) End Span (kpa) Internal Span (kpa) Region A: Terrain Category 2 Height = 10m KL = 2.0 Vz = 45m/sec q*u = kpa qs = kpa Cp.e = Cp.i = 0.20 Note: Internal End K L 1.0 K L 2.0 C = C = P u = 1.03 kpa 1.82 kpa P s = 0.70 kpa 1.23 kpa Table limits for walls based on pressures stated in above table The above cyclonic data is based on supports of 1.5mm BMT G450 steel sections and the following fixings: Screws = 14g - 10tpi x 50mm Washers = BX CORRILOK 38 hex head 1mm thick washers. 2