There s a LYSAGHT walling solution to suit every Australian building. Walling Solutions 2PF300 PAGE 1
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1 Walling Solutions There s a LYSAGHT walling solution to suit every Australian building. 2PF300 PAGE 1
2 LYSAGHT Walling Products Scope. Walling Design Maintenance PAGE 2 Materials and finishes Typical material specifications 2 2 Colours New COLORBOND steel with THERMATECH technology
3 Limit state wind pressures Fasteners Sheet Orientation Adverse conditions Metal & timber compatibility Safety, storage and handling Cutting Sealed joints PAGE 3 Non-cyclonic areas Product Descriptions Warranties LAT 27ºS NON-CYCLONIC AREA Conditions of use
4 Walling Maximum support spacings for claddings used as walling CUSTOM ORB BMT Width overall approx. Cover width mm Rib depth mm mm mm mm Overhang mm EASY-CLAD 2PF 300 MINI ORB 1 MULTICLAD PANELRIB 2 SPANDEK 2 TRIMDEK TRIMWALL WALLCLAD 1 2 Maximum Support Spacings l l O ES IS IS ES O Spacing definitions ES = span IS = span O = Overhang span
5 Optional wall trims C
6 LYSAGHT CUSTOM ORB Overlap Underlap 16mm 762mm cover (10.5 corrugations) Mass (COLORBOND) 2 2 Tolerances Width of wall (m) Number of sheets LYSAGHT CUSTOM ORB : Limit State wind pressure capacities (kpa) Type of Fasteners Limit State Span (mm) Span per sheet per support Base Metal Thickness 0.42mm Base Metal Thickness 0.48mm Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength
7 CUSTOM ORB installation as walling Fasteners without Insulation Fix to Steel Fix to Steel Fix to Steel Fix to Timber Fix to Timber & lapped steel thickness thickness steel Total lapped thickness of Hardwood Softwood 0.55 up to 1.0mm BMT >1.0mm BMT up to 3.0mm BMT >1.0mm BMT up to 3.8mm BMT Crest Fixed RoofZips M6-11x x35, Metal Teks HG, HH 12-14x35, Metal Teks HG, HH 12-11x50, Type 17 HG, HH 12-11x65, Type 17 HG, HH or or or or AutoTeks M5.5-14x39 AutoTeks M5.5-14x39 RoofZips M6-14x50 RoofZips M6-11x x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x20, Type 17, HH 10-12x30, Type 17, HH Valley or or or or Fixed M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head or or or RoofZips M6-11x25 RoofZips M6-11x25 RoofZips M6-11x25 Side laps 10-16x16, Metal Teks, HH or Roof Zips M6-11x25 or M5-16x25 Designer Head or Sealed blind rivet ø4.8mm Notes: 1] For other steel thicknesses not specified please seek advice from screw manufacturer. 2] Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3] Care is required during installation to prevent stripping of thin material. ( ply.) 4] Screw specification as above or equivalent fastener. 5] All screws with EPDM sealing washer. Crest: 3 fasteners Crest fixing for roof or walls Valley: 3 fasteners Side-lap Crest: 5 fasteners Valley fixing for walls only Valley: 5 fasteners Side-lap Fasteners per sheet per support. Most common practice is: 3 fasteners for internal spans and 5 fasteners for single and end spans. Don't fix here because underlapped sheet would leak. Fastening sheets to supports Side-laps lapping Laying procedure
8 LYSAGHT EASYCLAD 19 mm 2PF mm cover Mass (COLORBOND) 2 Tolerances Width of wall (m) Number of sheets LYSAGHT EASYCLAD 2PF 300: Limit State wind pressure capacities (kpa) Base Metal Thickness 0.42mm Type of Span Limit State Span (mm) Serviceability Strength Serviceability Strength Installation - Concealed Fastener through edge of panel First Sheet CD 40 Clip Intermediate Sheet First Sheet Trim channel Final Sheet Fasteners without Insulation Fix to Steel Fix to Steel Fix to Steel Fix to Timber Fix to Timber & lapped steel thickness thickness steel Total lapped thickness of Hardwood Softwood 0.55 up to 1.0mm BMT >1.0mm BMT up to 3.0mm BMT >1.0mm BMT up to 3.8mm BMT 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x20, Type 17, HH 10-12x30, Type 17, HH Clip or or or or or Pan M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head Fixed or or or RoofZips M6-11x25 RoofZips M6-11x25 RoofZips M6-11x25 Side laps (If required) 10-16x16, Metal Teks, HH or Roof Zips M6-11x25 or M5-16x25 Designer Head or Sealed blind rivet ø4.8mm aluminium Notes: 1] For other steel thicknesses not specified please seek advice from screw manufacturer. 2] Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3] Care is required during installation to prevent stripping of thin material. ( ply.) 4] Screw specification as above or equivalent fastener. 5] All screws with EPDM sealing washer. EASYCLAD 2P 1 fastener per sheet
9 LYSAGHT MULTICLAD 12 mm 840 mm cover Mass (COLORBOND) 2 2 Tolerances Width of wall (m) Number of sheets LYSAGHT MULTICLAD : Limit State wind pressure capacities (kpa) Span type Fasteners per sheet Span (mm) Base metal thickness 0.35mm SINGLE END Serviceability Strength Serviceability Strength Serviceability INTERNAL Strength Base metal thickness 0.42mm Serviceability SINGLE Strength END INTERNAL Serviceability Strength Serviceability Strength Fasteners without Insulation Fix to Steel Fix to Steel Fix to Steel Fix to Timber Fix to Timber & lapped steel thickness thickness steel Total lapped thickness of Hardwood Softwood 0.55 up to 1.0mm BMT >1.0mm BMT up to 3.0mm BMT >1.0mm BMT up to 3.8mm BMT 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x20, Type 17, HH 10-12x30, Type 17, HH Pan or or or or Fixed M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head or or or RoofZips M6-11x25 RoofZips M6-11x25 RoofZips M6-11x25 Side laps (If required) 10-16x16, Metal Teks, HH or Roof Zips M6-11x25 or M5-16x25 Designer Head or Sealed blind rivet ø4.8mm aluminium Notes: 1] For other steel thicknesses not specified please seek advice from screw manufacturer. 2] Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3] Care is required during installation to prevent stripping of thin material. ( ply.) 4] Screw specification as above or equivalent fastener. 5] All screws with EPDM sealing washer. MULTICLAD Pan: 4 fasteners Number of fasteners per sheet.
10 LYSAGHT MINI ORB 6mm 820mm cover 2 2 Width of wall (m) Number of sheets LYSAGHT MINI ORB : Limit State wind pressure capacities (kpa) Type of Span Fasteners per sheet Limit State Span (mm) per support Base Metal Thickness 0.42mm Base Metal Thickness 0.48mm Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Curving information Fastening sheets to supports R R R R R R = Radius of curve 150 mm minimum PAGE 10
11 MINI ORB Installation Support spacings Ceiling installation Wall installation Trimming Trims Horizontal corrugations Vertical corrugations laps Fastening Typical support Typical support Trim at corner Trim at end joins MINI ORB Fasteners Fixing to steel Total thickness up to 3.0mm BMT Valley fixed Ripple Teks screws x 20 Fixing to timber Ripple Teks screws softwood and hardwood x 30 Side laps Sealed blind rivet ø3.2mm (if required) Notes:1] For other steel thicknesses not specified, seek advice from screw manufacturer. 2] Values given are: gauge/threads per inch/ lengths (mm). 3] Care is required during installation to prevent stripping of thin material. 4] Screw specification as above or equivalent fastener. 5] Ripple Teks screws are not available in Class 4 coating. Valley: 6 fasteners Valley: 11 fasteners Number of fasteners per sheet depends on wind pressure. Fix fasteners no less than 15mm from ends of sheets. PAGE 11
12 LYSAGHT PANELRIB 4 mm 850 mm cover Mass (COLORBOND) 2 2 Tolerances Width of wall (m) Number of sheets LYSAGHT PANELRIB : Limit State wind pressure capacities (kpa) Base Metal Thickness 0.35mm Span (mm) Type of Span Fasteners Limit State per sheet per support Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Base Metal Thickness 0.42mm 4 Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength PAGE 12
13 PANELRIB Installation Side lapping options for PANELRIB 850mm cover Lap fasteners 900mm cover Location of Fasteners Side Lapping Trims Fasteners without Insulation Fix to Steel Fix to Steel Fix to Steel Fix to Timber Fix to Timber & lapped steel thickness thickness steel Total lapped thicknesses of Hardwood Softwood 0.55 up to 1.0mm BMT >1.0mm BMT up to 3.0mm BMT >1.0mm BMT up to 3.8mm BMT 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x20, Type 17, HH 10-12x30, Type 17, HH Pan or or or or Fixed M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head or or or RoofZips M6-11x25 RoofZips M6-11x25 RoofZips M6-11x25 Side laps Sealed blind rivet ø3.2mm aluminium (if required) Notes: 1] For other steel thicknesses not specified please seek advice from screw manufacturer. 2] Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3] Care is required during installation to prevent stripping of thin material. ( ply.) 4] Screw specification as above or equivalent fastener. 5] All screws with EPDM sealing washer. Pan: 4 fasteners Pan: 8 fasteners Number of fasteners per sheet depends on wind pressure. Do not fix screws less than 25mm from ends of sheets. PANELRIB profile PAGE 13
14 LYSAGHT SPANDEK 24mm 700mm cover Mass (COLORBOND) 2 2 Tolerances Width of wall (m) Number of sheets LYSAGHT SPANDEK: Limit State wind pressure capacities (kpa)
15 LYSAGHT SPANDEK installation as walling Fasteners without Insulation Fix to Steel Fix to Steel Fix to Steel Fix to Timber Fix to Timber & lapped steel thickness thickness steel Total lapped thickness of Hardwood Softwood 0.55 up to 1.0mm BMT >1.0mm BMT up to 3.0mm BMT >1.0mm BMT up to 3.8mm BMT Crest Fixed RoofZips M6-11x x45, Metal Teks HG, HH 12-14x45, Metal Teks HG, HH 12-11x50, Type 17 HG, HH 12-11x65, Type 17 HG, HH or or or or AutoTeks M5.5-14x50 AutoTeks M5.5-14x50 RoofZips M6-11x50 RoofZips M6-11x x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x20, Type 17, HH 10-12x30, Type 17, HH Pan or or or or Fixed M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head or or or RoofZips M6-11x25 RoofZips M6-11x25 RoofZips M6-11x25 Side laps (If required) 10-16x16, Metal Teks, HH or Roof Zips M6-11x25 or M5-16x25 Designer Head or Sealed blind rivet ø4.8mm aluminium Notes: 1] For other steel thicknesses not specified please seek advice from screw manufacturer. 2] Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3] Care is required during installation to prevent stripping of thin material. ( ply.) 4] Screw specification as above or equivalent fastener. 5] All screws with EPDM sealing washer. SPANDEK Fastening sheets to supports Pan: 3 fasteners Pan: 4 fasteners S = Side lap. Number of fasteners per sheet depends on wind pressure. Crest fixing for roof or walls S S Side-laps lapping Laying procedure Valley fixing for walls only Crest: 3 fasteners Valley: 3 fasteners Crest: 4 fasteners Valley: 4 fasteners Fasteners per sheet per support. Most common practice is: 3 fasteners for internal spans and 4 fasteners for single and end spans. S = Side-lap S S
16 LYSAGHT TRIMDEK 29mm 762mm cover Mass (COLORBOND) 2 2 Tolerances Width of wall (m) Number of sheets LYSAGHT TRIMDEK : Limit State wind pressure capacities (kpa) Span Limit Span (mm) Type State Base metal thickness 0.42mm SINGLE Serviceability Strength END Serviceability Strength INTERNAL Serviceability Strength Base metal thickness 0.48mm SINGLE Serviceability Strength END Serviceability Strength INTERNAL Serviceability Strength
17 LYSAGHT TRIMDEK installation as walling Fasteners without Insulation Fix to Steel Fix to Steel Fix to Steel Fix to Timber Fix to Timber & lapped steel thickness thickness steel Total lapped thickness of Hardwood Softwood 0.55 up to 1.0mm BMT >1.0mm BMT up to 3.0mm BMT >1.0mm BMT up to 3.8mm BMT Crest Fixed RoofZips M6-11x x45, Metal Teks HG, HH 12-14x45, Metal Teks HG, HH 12-11x50, Type 17 HG, HH 12-11x65, Type 17 HG, HH or or or or AutoTeks M5.5-14x50 AutoTeks M5.5-14x50 RoofZips M6-11x50 RoofZips M6-11x x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x20, Type 17, HH 10-12x30, Type 17, HH Pan or or or or Fixed M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head or or or RoofZips M6-11x25 RoofZips M6-11x25 RoofZips M6-11x25 Side laps (If required) 10-16x16, Metal Teks, HH or Roof Zips M6-11x25 or M5-16x25 Designer Head or Sealed blind rivet ø4.8mm aluminium Notes: 1] For other steel thicknesses not specified please seek advice from screw manufacturer. 2] Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3] Care is required during installation to prevent stripping of thin material. ( ply.) 4] Screw specification as above or equivalent fastener. 5] All screws with EPDM sealing washer. Fastening sheets to supports Side-laps lapping Lay sheets toward prevailing weather Crest fixing for roofs or walls. Pan fixing for walls only. Underlap Overlap Pan Fasteners per sheet per support. Most common practice is: 3 fasteners for internal spans and 4 fasteners for single and end spans. S = Side-lap
18 LYSAGHT TRIMWALL 29mm 762mm cover Mass (COLORBOND) 2 Tolerances Width of wall (m) Number of sheets p LYSAGHT TRIMWALL : Limit State wind pressure capacities (kpa) Span (mm) Base Metal Thickness 0.35mm Type of Span Limit State Serviceability Strength Serviceability Strength Serviceability Strength Fasteners without Insulation Fix to Steel Fix to Steel Fix to Steel Fix to Timber Fix to Timber & lapped steel thickness thickness steel Total lapped thickness of Hardwood Softwood 0.55 up to 1.0mm BMT >1.0mm BMT up to 3.0mm BMT >1.0mm BMT up to 3.8mm BMT Crest Fixed RoofZips M6-11x x45, Metal Teks HG, HH 12-14x45, Metal Teks HG, HH 12-11x50, Type 17 HG, HH 12-11x65, Type 17 HG, HH or or or or AutoTeks M5.5-14x50 AutoTeks M5.5-14x50 RoofZips M6-11x50 RoofZips M6-11x x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x20, Type 17, HH 10-12x30, Type 17, HH Pan or or or or Fixed M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head or or or RoofZips M6-11x25 RoofZips M6-11x25 RoofZips M6-11x25 Side laps (If required) 10-16x16, Metal Teks, HH or Roof Zips M6-11x25 or M5-16x25 Designer Head or Sealed blind rivet ø4.8mm aluminium Notes: 1] For other steel thicknesses not specified please seek advice from screw manufacturer. 2] Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3] Care is required during installation to prevent stripping of thin material. ( ply.) 4] Screw specification as above or equivalent fastener. 5] All screws with EPDM sealing washer. TRIMWALL Pan: 4 fasteners S S = side lap
19 LYSAGHT WALLCLAD Overlap Underlap 16mm 762mm cover (10.5 corrugations) LYSAGHT WALLCLAD LYSAGHT WALLCLAD Mass (COLORBOND) 2 Tolerances Width of wall (m) Number of sheets LYSAGHT WALLCLAD : Limit State wind pressure capacities (kpa) WALLCLAD Limit State Wind Capacities (kpa) - Limit State Format Type of Fasteners Limit State Span per sheet per support Base Metal Thickness 0.35mm Fasteners without Insulation Span (mm) Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Serviceability Strength Fix to Steel Fix to Steel Fix to Steel Fix to Timber Fix to Timber & lapped steel thickness thickness steel Total lapped thickness of Hardwood Softwood 0.55 up to 1.0mm BMT >1.0mm BMT up to 3.0mm BMT >1.0mm BMT up to 3.8mm BMT Crest Fixed RoofZips M6-11x x35, Metal Teks HG, HH 12-14x35, Metal Teks HG, HH 12-11x50, Type 17 HG, HH 12-11x65, Type 17 HG, HH or or or or AutoTeks M5.5-14x39 AutoTeks M5.5-14x39 RoofZips M6-14x50 RoofZips M6-11x x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-16x16, Metal Teks, HH 10-12x20, Type 17, HH 10-12x30, Type 17, HH Valley or or or or Fixed M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head M5-16x25 Designer Head or or or RoofZips M6-11x25 RoofZips M6-11x25 RoofZips M6-11x25 Side laps 10-16x16, Metal Teks, HH or Roof Zips M6-11x25 or M5-16x25 Designer Head or Sealed blind rivet ø4.8mm Notes: 1] For other steel thicknesses not specified please seek advice from screw manufacturer. 2] Values given are: gauge/threads per inch/ lengths (mm). HH = Hex. Head, WH = Wafer Head, HG = Hi-Grip 3] Care is required during installation to prevent stripping of thin material. ( ply.) 4] Screw specification as above or equivalent fastener. Valley: 3 fasteners 5] All screws with EPDM sealing washer. Wallclad Valley: 5 fasteners Number of fasteners per sheet per support depends on wind pressure. S = side lap.
20 Flashing walls ) Walling profile running horizontally Walling profile running vertically Figure 1 Disclaimer, warranties and limitation of liability Figure 2 PAGE 20
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