The proof is here!! Ron Goethals, Philadelphia; June 18, 2014
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1 The proof is here!!
2 The proof is here!!
3 The proof is here!!
4 The proof is here!!
5 The proof is here!!
6 The proof is here!!
7 Highly flame-retarded non-halogen bedding compounds show remarkable effects on: BURNING PERFORMANCE acc. to specifications. such as : IEEE 1202, CSA FT4 and UL 1685 and are a short route to achieve: LOW SMOKE (LS) recognition The proof is here!!
8 REVIEW IWCS
9 REVIEW IWCS Providence, November Our presentation was all about: Hi-FR, non-halogen bedding compounds
10 Fire protection from the inside! The advantages of highly flame-retarded non-halogen bedding compounds
11 Highly flame-retarded non-halogen bedding compounds.: Fire protection from the inside! Main topics. * Applications and functions s s Bedding compound g s s s
12 Highly flame-retarded non-halogen bedding compounds.: Fire protection from the inside! Main topics. * Applications and functions s s Bedding compound g s s s
13 Highly flame-retarded non-halogen bedding compounds.: Fire protection from the inside! Main topics. * Some selection criteria (and thus reduce installation time) s s Bedding compound g s s s
14 Highly flame-retarded non-halogen bedding compounds.: Fire protection from the inside! Main topics. * Some selection criteria Processing - Important, as 2 extrusion processes can be applied: s * The 2-Step process (= off-line), and * The One step Tandem process (= in-line) s Bedding compound g s s s
15 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions 2-Step process (off-line) Cable drum containing insulated wire Empty cable drum
16 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions 2-Step process (off-line) Insulated wires or core Bedding compound Step 1 : Bedding compound is extruded over the insulated wire(s) or core. Cable drum containing insulated wire Empty cable drum
17 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions 2-Step process (off-line) Step 1 : Bedding compound is extruded over the insulated wire(s) Cable drum containing insulated wire Empty cable drum
18 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions 2-Step process (off-line) After the bedding compound has been applied, the full drum is moved to another (or the same) extrusion line for the 2nd step: Extrusion of the jacket over the bedding compound.
19 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions 1 2-Step process (off-line) Cable drum containing insulated wire, embedded in the bedding compound Empty cable drum After the bedding compound has been applied, the full drum is moved to another (or the same) extrusion line for the 2nd step: Extrusion of the jacket over the bedding compound.
20 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions 1 2-Step process (off-line) 2-Step process (off-line) Step 2 : Jacket compound is extruded over the bedding compound
21 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions 1 2-Step process (off-line) Step 2 : Jacket compound is extruded over the bedding compound (and can be coiled again)
22 or core The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions Processing of bedding compounds Bedding compound Sheathing compound Tandem process (= in-line) In this process the bedding compound AND the sheathing compound are extruded on 2 extuders, which stand in-line.
23 or core The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions Processing of bedding compounds Bedding compound Sheathing compound Tandem process (= in-line) In this process the bedding compound AND the sheathing compound are extruded on 2 extuders, which stand in-line.
24 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions Halogen-free, highly flame-retarded bedding compounds can help to significantly reduce hazards, like: Toxicity AND.: Flame-spread Corrosivity Smoke production
25 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions Halogen-free, highly flame-retarded bedding compounds can help to significantly reduce hazards, like: AND.: Flame-spread
26 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions Results which were shown at the IWCS : Test 1
27 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions Test 1
28 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions These 2 (European) cables were tested acc. to EN Part 23 (Class B). Cables were mounted in a touching configuration (1 layer)
29 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions Results =2. 5 m (8,2 ft) THR : 18 MJ (THR= Total Heat Release) =1.6 m (5,2 ft) THR : 5,5 MJ Results: - Improved fire-retardancy - Considerable reduction of Total Heat-Release
30 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions Results =2. 5 m (8,2 ft) THR : 18 MJ (THR= Total Heat Release) =1.6 m (5,2 ft) THR : 5,5 MJ Results: - Improved fire-retardancy - Considerable reduction of Total Heat-Release
31 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions Results =2. 5 m (8,2 ft) THR : 18 MJ (THR= Total Heat Release) Results: - Improved fire-retardancy - Considerable reduction of Total Heat-Release =1.6 m (5,2 ft) THR : 5,5 MJ (THR= Total Heat Release)
32 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions Test 2
33 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions Cable construction: Test 2 Non-FR XLPE Insulation (3 x 1,5 mm2 (= 16 AWG)) LSZH Bedding ( compare : 3 different compounds) LSZH Jacket ( compare : 2 different compouds) 19 of these cables were vertically mounted, acc to EN Distance between cables : 1 cm ( = 0,4 ) 20 minutes : burner of 21 kw
34 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions 21 kw Burner; 20 minutes Insulation Bedding compound LOI Jacket LOI Damaged cable 1 3 x 1,5 mm2 XLPE (non FR) FM 1249 Non FR S 1003 F 40 > 10 feet
35 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions 21 kw Burner, 20 minutes Insulation Bedding compound LOI Jacket LOI 1 3 x 1,5 mm2 XLPE (non FR) FM 1249 Non FR S 1003 F 40 2,, FM ,, 40 Damaged cable > 10 feet = 7 feet
36 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions 21 kw Burner, 20 minutes Insulation Bedding compound LOI Jacket LOI 1 3 x 1,5 mm2 XLPE (non FR) FM 1249 Non FR S 1003 F 40 2,, FM ,, 40 3,, FM ,, 40 Damaged cable > 10 feet = 7 feet = 5 feet
37 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions 21 kw Burner, 20 minutes Insulation Bedding compound LOI Jacket LOI 1 3 x 1,5 mm2 XLPE (non FR) FM 1249 Non FR S 1003 F 40 2,, FM ,, 40 3,, FM ,, 40 Damaged cable > 10 feet = 7 feet = 5 feet 4,, FM S 1027 F 45 = 6,5 feet
38 The advantages of highly flame-retarded non-halogen bedding compounds in various cable constructions Conclusion: Applying a highly flame-retarded bedding compound Insulation Bedding compound LOI Jacket LOI 21 kw Burner, 20 minutes Damaged cable 1 3 x 1,5 mm2 FM 1249 Non FR S 1003 F 40 > 10 feet XLPE (non had FR) more impact on these fire-tests than applying a 2 more,, flame-retarded FM 1248 jacketing 45 compound!,, 40 = 7 feet 3,, FM ,, 40 = 5 feet 4,, FM S 1027 F 45 = 6,5 feet
39 The proof is here!! What we tried to accomplish in was : - Attract USA cable manufacturers to use our bedding compounds - Convince them to start a trial project - Help them with selecting the right product for their construction - Show them how simple these compounds can be processed - Hope for positive results in 2015
40 The proof is here!! After 1 year, we CAN confirm that our expectations did turn into reality!! Our highly flame-retarded bedding compounds DO SHOW REMARKABLE RESULTS in cable constructions, according to US specifications.
41 The proof is here!! Project 1 : Multicore cable UL 1685 smoke test; UL 1277 Vertical Tray Cable ; CSA FT-4 Vertical Tray Cable 3 core cable, 14 AWG ( 2.0 mm2), Insulation : Halogenated XLPE VW-1 (LOI = 27) or Non VW-1 (LOI = 24) Jacket : E-beam crosslinkable oil resistant non-halogen flame-retarded LSZH (LOI = 40) Variables in the construction : 1) Filler material and 2) Fire-resistant aramid tape 1 2
42 The proof is here!! Project 1 : Multicore cable UL 1685 smoke test; UL 1277 Vertical Tray Cable ; CSA FT-4 Vertical Tray Cable Insulation : XLPE VW-1 ; Jacket : LSZH, LOI 40 Variables in the construction : 1) Filler material and 2) Fire-resistant aramid tape Large scale Flame Test : FT 4 BTU s : 70,000 (21 kw) Time : 20 minutes For your info: 1 BTU (British Thermal Unit) is the amount of heat, which is needed to raise 1 lbs of water by 1 degree Fahrenheit.
43 The proof is here!! Project 1 : Multicore cable UL 1685 smoke test; UL 1277 Vertical Tray Cable ; CSA FT-4 Vertical Tray Cable Insulation : XLPE VW-1 ; Jacket : LSZH, LOI 40 Variables in the construction : 1) Filler material and 2) Fire-resistant aramid tape Large scale Flame Test : FT 4 BTU s : 70,000 (21 kw) Time : 20 minutes Following properties were tested: Damaged cable length Peak smoke Total smoke
44 Char length (= damage) in cm Char length (= damage) in cm The proof is here!! Non VW-1 insulation : PP yarn filler 2: Aramid based tape : Bedding compound FM 0474/5 50 2: No tape
45 Char length (= damage) in cm Char length (= damage) in cm The proof is here!! Non VW-1 insulation UL 1685 : max 244 cm 1: PP yarn filler 2: Aramid based tape 150 FT 4 : max 155 cm 100 1: Bedding compound FM 0474/5 50 2: No tape
46 Char length (= damage) in cm PP yarn + aramide tape Char length (= damage) in cm The proof is here!! Non VW-1 insulation 250 UL 1685 : max 244 cm 1: PP yarn filler 200 (213 cm ) 2: Aramid based tape 150 FT 4 : max 155 cm 100 1: Bedding compound FM 0474/5 50 2: No tape
47 Char length (= damage) in cm PP yarn + aramide tape FM 0474/5 No tape Char length (= damage) in cm The proof is here!! Non VW-1 insulation 250 UL 1685 : max 244 cm 1: PP yarn filler 200 (213 cm ) 2: Aramid based tape FT 4 : max 155 cm (125 cm) 1: Bedding compound FM 0474/5 50 2: No tape
48 Peak smoke in m 2 /s The proof is here!! Peak smoke in m 2 /s 1,00 0,80 0,60 0,40 0,20
49 Peak smoke in m 2 /s The proof is here!! Peak smoke in m 2 /s 1,00 0,80 0,60 0,40 0,20 FT 4 : max 0,40 UL 1685 : max 0,25
50 Peak smoke in m 2 /s PP yarn + aramide tape The proof is here!! Peak smoke in m 2 /s 1,00 0,80 (0,75 m2/s) 0,60 0,40 0,20 FT 4 : max 0,40 UL 1685 : max 0,25
51 Peak smoke in m 2 /s PP yarn + aramide tape FM 0474/5 No tape The proof is here!! Peak smoke in m 2 /s 1,00 0,80 (0,75 m2/s) 0,60 0,40 FT 4 : max 0,40 0,20 UL 1685 : max 0,25 (0,05 m2/s)
52 The proof is here!! Total smoke in m Total smoke in m
53 The proof is here!! Total smoke in m Total smoke in m FT 4 : max 150 m2 UL 1685 : max 95 m2
54 PP yarn + aramide tape The proof is here!! Total smoke in m (305 m2 ) 225 Total smoke in m FT 4 : max 150 m2 UL 1685 : max 95 m2
55 The proof is here!! (305 m2 ) PP yarn + aramide tape Total smoke in m Total smoke in m FT 4 : max 150 m2 UL 1685 : max 95 m2 (20 m2) FM 0474/5 NO tape
56 The proof is here!!
57 The proof is here!! Project 2 : Evaluation and preparation for CPR (European regulations)
58 The proof is here!! Project 2 : Evaluation and preparation for CPR Cone calorimeter tests according to ISO 5660 (Heaflux = 50 kw/m2)
59 The proof is there!! Project 2 : CPR (European regulations) The class which is a challenge already for the cable industry The 4 Classes in which the cable industry is going to move
60 Total Heat Release (in MJ) The proof is here!! Total Heat Release (MJ) Cone calorimeter results acc. to ISO 5660 (Heatflux = 50 kw/m2) CPR Class D : max 70 MJ CPR Class C : max 30 MJ CPR Class B2 : max 15 MJ CPR Class B1 : max 10 MJ
61 Total Heat Release (in MJ) The proof is here!! Total Heat Release (MJ) Cone calorimeter results acc. to ISO 5660 (Heatflux = 50 kw/m2) (70 75) CPR Class D : max 70 MJ Standard LSZH sheathing compound CPR Class C : max 30 MJ CPR Class B2 : max 15 MJ CPR Class B1 : max 10 MJ
62 Total Heat Release (in MJ) The proof is here!! Total Heat Release (MJ) Cone calorimeter results acc. to ISO 5660 (Heatflux = 50 kw/m2) (70 75) (60 65) CPR Class D : max 70 MJ Standard LSZH sheathing compound Highly flameretarded LSZH sheathing compound CPR Class C : max 30 MJ CPR Class B2 : max 15 MJ CPR Class B1 : max 10 MJ
63 Total Heat Release (in MJ) The proof is here!! Total Heat Release (MJ) Cone calorimeter results acc. to ISO 5660 (Heatflux = 50 kw/m2) (70 75) (60 65) CPR Class D : max 70 MJ Standard LSZH sheathing compound Highly flameretarded LSZH sheathing compound (45 50) Highly flameretarded LSZH bedding compound CPR Class C : max 30 MJ CPR Class B2 : max 15 MJ CPR Class B1 : max 10 MJ
64 Total Heat Release (in MJ) The proof is here!! Total Heat Release (MJ) Cone calorimeter results acc. to ISO 5660 (Heatflux = 50 kw/m2) (70 75) (60 65) Remarkable bedding compound FM 0474/5 CPR Class D : max 70 MJ Standard LSZH sheathing compound Highly flameretarded LSZH sheathing compound (45 50) Highly flameretarded LSZH bedding compound CPR Class C : max 30 MJ CPR Class B2 : max 15 MJ CPR Class B1 : max 10 MJ (5)
65 Total Smoke Prduction (in m2) The proof is here!! Total Smoke Production (m2) Cone calorimeter results acc. to ISO 5660 (Heatflux = 50 kw/m2)
66 Total Smoke Prduction (in m2) The proof is here!! Total Smoke Production (m2) Cone calorimeter results acc. to ISO 5660 (Heatflux = 50 kw/m2) 1000 ( ) Standard 200 LSZH sheathing Ron Goethals, Philadelphia; compound June 18,
67 Total Smoke Prduction (in m2) The proof is here!! Total Smoke Production (m2) Cone calorimeter results acc. to ISO 5660 (Heatflux = 50 kw/m2) 1000 ( ) Standard 200 LSZH sheathing Ron Goethals, Philadelphia; compound June 18, ( ) Highly flameretarded LSZH sheathing compound
68 Total Smoke Prduction (in m2) The proof is here!! Total Smoke Production (m2) Cone calorimeter results acc. to ISO 5660 (Heaflux = 50 kw/m2) 1000 ( ) Standard 200 LSZH sheathing Ron Goethals, Philadelphia; compound June 18, ( ) Highly flameretarded LSZH sheathing compound ( ) Highly flameretarded LSZH bedding compound
69 Total Smoke Prduction (in m2) The proof is here!! Total Smoke Production (m2) Cone calorimeter results acc. to ISO 5660 (Heaflux = 50 kw/m2) 1000 ( ) Standard 200 LSZH sheathing Ron Goethals, Philadelphia; compound June 18, ( ) Highly flameretarded LSZH sheathing compound ( ) Highly flameretarded LSZH bedding compound Remarkable bedding compound FM 0474/5
70 Total Smoke Prduction (in m2) The proof is here!! Total Smoke Production (m2) Cone calorimeter results acc. to ISO 5660 (Heaflux = 50 kw/m2) 1000 ( ) Standard 200 LSZH sheathing Ron Goethals, Philadelphia; compound June 18, ( ) Highly flameretarded LSZH sheathing compound ( ) Highly flameretarded LSZH bedding compound Remarkable bedding compound FM 0474/5 (60-70)
71 The proof is here!!
72 Highly flame-retarded non-halogen bedding compounds show remarkable effects on: BURNING PERFORMANCE acc. to specifications. such as : IEEE 1202, CSA FT4 and UL 1685 and are a short route to achieve: LOW SMOKE (LS) recognition The proof is here!!
73 Fire protection from the inside!
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