VALLIMMAI ENGINEERING COLLEGE DEPARTMENT OF MECHANICAL ENGINEERING II
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1 VALLIMMAI ENGINEERING COLLEGE DEPARTMENT OF MECHANICAL ENGINEERING II Semester M.E CAD/CAM Subject Code & Name: CC7202 Integrated Product Design and Process Development UNIT-1 Introduction 1.List the need for IPPD.(BTL1) 2.Explain the importance of Product development.(btl4) 3.Define customer focus. (BTL1) 4.Explain briefly concurrent development of product and process.(btl5) 5.Interpret the life cycle plant(btl2) 6.Define product strategy. (BTL1) 7.Describe the importance of product strategy. (BTL2) 8.Explain briefly the elements involved in product strategy. (BTL4) 9.Draw the basic process flow chart for IPPD. (BTL6) 10. Summarize the steps involved in customer involvement. (BTL5) 11.Define supplier integration. (BTL1) 12. Infer supplier assessments. (BTL4) 13.List the basic steps in supplier assessments. (BTL1) 14.Define Product ideas. (BTL1) 15.Demonstrate Behavior analysis. (BTL3) 16.Illustrate down basic planning methods in IPPD. (BTL3) 17.State the benefits of IPPD. (BTL1) 18.Explain the Needs of organization process management. (BTL4) 19.Define ram-up.(btl1) 20.Select the best training method in IPPD. (BTL5) 1.Explain the management approach in IPPD. (BTL5) 2.Describe the Behavior analysis. (BTL1) 3. Describe the product design and development process. (BTL1) 4. Demonstrate the promoting customer understanding. (BTL3) 5. Differentiate the competitor and customer in IPPD. (BTL2) 6. Briefly explain the organization process management and improvement in IPPD. (BTL4) 7. Identify the elements of product strategy. (BTL1) 8. Briefly explain the strategic importance of product development. (BTL5) 9. Infer detail the customer focus methods. (BTL4) 10. Generalize the concurrent development. (BTL6) 1.Evaluate what fraction of the price of a pocket calculator is required to cover the cost of developing the product.(btl5)
2 2.Judge it is important to produce more eco-friendly products or to follow eco-friendly production system(btl5) 3.Develop a type of development process suitable for successful at developing residential Air-conditioning units(btl6) 4.Create a product-technology roadmap illustrating the availability of technologies for a class of products you understand well, such as personal computers.(btl6) UNIT-2 Concept Generation, Selection and Testing. 1.Prepare the road map for concept generation process. (BTL6) 2.Prepare the flow chart for concept generation. (BTL6) 3.Give the basic methods involved in concept Generation. (BTL2) 4.Explain the clarification of problems (BTL4) 5.Describe the External approach in concept generation. (BTL2) 6. Infer the Internal approach in concept generation. (BTL4) 7.Explain the problems can be explored in concept generation process. (BTL5) 8.List different methods in explore technique. (BTL1) 9.Define Benchmark. (BTL1) 10.Define Team work. (BTL1) 11.Demonstrate the uses in concept classification tree approach. (BTL3) 12. Summarise the uses in concept classification Table approach. (BTL5) 13.Define concept selection. (BTL1) 14.Draw the flowchart for concept selection. (BTL5) 15.Give the basic methods of concept selection. (BTL2) 16.Tabulate the measurements Technique involved in concept selection. (BTL1) 17.Discuss screening. (BTL2) 18.Define concept scoring. (BTL1) 19.Interpret the product performance. (BTL2) 20.Explain concept testing. (BTL5) 1. Describe the concept generation. (BTL1) 2.Explain the concept selection. (BTL4) 3. Demonstrate the concept testing. (BTL3) 4. Explain the problem clarification and search externally. (BTL4) 5. Explain the measurement technique involved in Concept selection. (BTL5) 6.Explain the problem search internally and search externally. (BTL4) 7.Explain the feedback of constructive process with examples. (BTL5) 8. Discriminate the classification tree and combination table. (BTL5) 9.Discuss in detail about concept testing. (BTL2) 10.Describe the product changes implemented and standardization in concept selection. (BTL1)
3 1.Compose the problem of designing a barbecue grill. Try a functional decomposition as well as a decomposition based on the user interactions with the product.(btl6) 2.Prepare an external -search plan for the problem of permanently applying serial numbers to plastic products. (BTL6) 3.Recommend a set of selection criteria for the choice of a battery technology for use in a portable computer. (BTL5) 4.Explain how should a company align the concept generation and selection process when the product designing job is outsourced to a design company?( BTL5) UNIT-3 Product Architecture 1.Define product architecture. (BTL1) 2.List the steps involved in product architecture. (BTL1) 3.Interpret Modular architecture. (BTL2) 4.Give the examples of product architecture. (BTL2) 5.List the types in modularity. (BTL1) 6.Illustrate meant by slot modular architecture. (BTL3) 7. Interpret the Bus modular architecture. (BTL2) 8. Describe the section modular architecture. (BTL2) 9.What are implementation techniques used in architecture. 10.Define product variety. (BTL1) 11.What is meant by Product changes. 12.Define Manufacturability. (BTL1) 13.Demonstrate the need for component standardization. (BTL3) 14.Express the need for Product development management. (BTL2) 15.Define add-on. (BTL1) 16.Define upgrade. (BTL1) 17.Explain the steps involved in establishing product architecture. (BTL4) 18.Explain the two categories integration process. (BTL5) 19Discover the secondary system. (BTL3) 20.Assess portfolio architecture. (BTL5) 1. Describe the Product architecture. (BTL1) 2. Generalise the Product development management. (BTL6) 3. Ilustrate the different types of modularity. (BTL3) 4. Connect the architecture in product architecture. (BTL4) 5.Express the way by which the product will be created and clustered in architecture. (BTL2) 6. Explain Fundamental interaction, incidental interaction and secondary systems in detail with examples. (BTL4) 7.Summarize the design issues make an impact in related system in product architecture. (BTL5)
4 8. Describe the interface specification of Product architecture. (BTL1) 9. Describe the rough geometric layout with example. (BTL1) 10. Compare the slot modular architecture, bus modular architecture, section modular architecture. (BTL5) 1.Plan a schematic for a wrist watch, using only functional elements. (BTL6) 2.Formulate a schematic including the essential functional elements. Identify two or three possible clusterings of these elements into chunks. (BTL6) 3.Judge a firm cannot achieve high product variety without a modular product architecture(btl5) 4.Explain how will product architecture differ for a product (bicycle) developed for an econoically lower segment of market vis-a-vis the same product(bcycle) developed for upper segment of market(btl5) UNIT-4 Industrial Design 1.Interpret the integrated process design. (BTL2) 2.List the steps involved in integrated process design. (BTL1) 3.Demonstrate the need for customer focus. (BTL3) 4.Calculate the managing cost. (BTL3) 5.Define Robust design. (BTL1) 6.Interpret the necessity of the use of integrating CAE/CAD/CAM. (BTL2) 7.Explain the need for industrial design. (BTL4) 8.List the investigation methods used in customer needs. (BTL1) 9.Define customer satisfaction. (BTL1) 10.Express the block digram for Managing cost. (BTL2) 11.Illustrate the Products differentiation. (BTL3) 12.Infer the importance in management of industrial design process. (BTL4) 13.Summarize the different driven technique used in Management design. (BTL4) 14.Explain the technology driven products. (BTL5) 15. Explain the user driven products. (BTL5) 16.Define conceptualization. (BTL1) 17.Analyse the user make an impact in Industrial design. (BTL4) 18.Assess the quality in industrial design. (BTL5) 19.Generalise the products which can be driven in IPPD. (BTL6) 20.List the technologies used in driving the products. (BTL1) 1. Describe the integrated process design. (BTL1) 2. Demonstrate in detail the robust design. (BTL3) 3. Analyse the importance of customer needs. (BTL4) 4. Discuss in detail process in managing cost. (BTL2) 5.Explain the process of CAE/CAD/CAM in Industrial design. (BTL4)
5 6.Explain the management of Industrial design process. (BTL5) 7.CompareTechnology driven and user driven products. (BTL5) 8.Demonstrate in detail how the quality can be assessing in industrial design. (BTL3) 9. Criticize the customer can be investigated in industrial design. (BTL4) 10.Generalise the system level of design. (BTL6) 1.Develop several concept sketches for a common product (BTL6) 2.Design the product form both "from the inside out " and "from the outside in" for a simple product such as stapler, a telephone and decide the easier one. (BTL6) 3.Judge consumers should be involved in product designing team(btl5) 4.Explain what types of products might not benefit from ID involvement in the development process(btl5) UNIT-5 Design For Manufacturing And Product Development 1.Interpret the term DFM. (BTL1) 2.List the DFM process. (BTL1) 3.Give the main categories involved in DFM. (BTL2) 4.Assess the manufacturability cost. (BTL5) 5. Illustrate the assembly cost. (BTL3) 6. Define component cost. (BTL1) 7. Define overhead cost. (BTL1) 8. Define fixed cost. (BTL1) 9.List the steps involved in reducing the cost of components. (BTL1) 10.Discuss the economic analysis. (BTL2) 11.Explain the prototype. (BTL4) 12.Summerise the different prototype. (BTL5) 13.Summerise the benefits of prototype. (BTL5) 14.List the estimation methods used in manufacturing cost. (BTL1) 15.Interpret the steps involved in prototype design. (BTL2) 16.Illustrate the basic principle involved in prototype. (BTL3) 17.Infer the planning steps involved in prototype design. (BTL4) 18.Assess the Different types of economic analysis. (BTL5) 19.Assess the quantitative analysis in quality control. (BTL5) 20. Demonstrate qualitative analysis. (BTL3) 1. Describe in detail the DFM process. (BTL1) 2. Explain the component cost and assembly. (BTL4) 3. Demonstrate with example about the manufacturing cost. (BTL3) 4.Explain the methods used in manufacturing cost. (BTL4) 5.Explain in detail about economic scale for part process. (BTL5)
6 6.Demonstrate with example about prototype methods. (BTL3) 7.Explain Basic Principles used in prototype design. (BTL5) 8.Describe in detail how the planning make an impact in prototype. (BTL1) 9. Describe about accelerating the project and project execution. (BTL1) 10.Generalize the economic analysis process in industries(btl6) 1.Evaluate the production cost for a simple product you may have purchased such as pen or a baby's toy of 10Numbers. the upper bound for the estimation including overhead can be taken as the wholesale rate is 50% to 70% of retail. (BTL5) 2.Compose some potential cost-reducing modifications you could make to improve the product cost for the product purchased such as pen or a baby's toy of 10Numbers. (BTL6) 3.Summarize the reasons why reducing the number of parts in a product might reduce production costs. Also explain some reasons why costs might increase. (BTL5) 4.Design an intake manifold considering all the factors impacting the DFM and display the result. (BTL6)
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