PROVIDING THE SAFE CHOICE FOR UNDERGROUND PIPE RENEWAL, INTEGRITY MANAGEMENT AND ASSET RELIABILITY
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1 PROVIDING THE SAFE CHOICE FOR UNDERGROUND PIPE RENEWAL, INTEGRITY MANAGEMENT AND ASSET RELIABILITY Cured-In-Place Pipe Pressure & Gravity Lines Pipe Splitting Trenchless Pipe Replacement EcoCast Advanced GeoPolymer Liner TV Inspection & Cleaning 24/7 Emergency Response Project Management SAFE. RELIABLE. PERMANENT.
2 INDUSTRIAL PLANT PIPE REPAIR INNOVATORS As a national leader in the rehabilitation of buried infrastructure systems such as manholes, catch basins, process, storm and sanitary sewer lines IPR provides a comprehensive portfolio of trenchless renewal solutions for a wide range of industrial pipe repair applications. > Oil & Gas > PetroChemical > Refining > Manufacturing > Power Gen > Pulp & Paper > Steel Mills IPR s innovative trenchless pipe rehabilitation methodologies are environmentally friendly, cost-effective and less intrusive than traditional open cut pipe repairs. Whatever the challenge, our complete project management services and problem solving capabilities assure solutions that meet the most exacting requirements.
3 TRENCHLESS UNDERGROUND SOLUTION LEADERSHIP IPR was a pioneer in pipe splitting, which is the only trenchless pipe rehabilitation technique that can physically increase the diameter of the existing pipe. We are also a national leader in both pressure and non-pressure CIPP solutions using the most advanced installation materials and equipment to fully restore your pipes. SAFE. > CIPP Trenchless Pipe Repair > Pipe Splitting > EcoCast : Advanced Geopolymer Technology > TV and Inspection Services > 24/7 Emergency Response > Project Management
4 IPR SOLUTIONS TO YOUR PIPE PROBLEM Cured-In-Place Pipe (CIPP) CIPP is one of the most widely used and technologically advanced rehabilitation methods offered by IPR Industrial. It is widely accepted for use in water, sewer, gas, and chemical pipes. CIPP involves impregnating a polyester felt lining with resin, inverting the liner, and then pulling the coated liner through the existing pipe. For pressure and high temperature applications, IPR Industrial offers RS Technik s proprietary CIPP Pressure pipe rehab system featuring specially formulated Dow epoxies, a mobile wet out unit, and a computer-controlled resin impregnation system for maximum quality control. RELIABLE. Pipe Splitting The pipe splitting method does exactly what it is called... a "splitting" head is pulled through the host pipe and fragments while new HDPE pipe of equal or larger diameter is pulled through behind it. All types of pipe can be split and all types of pipe can be installed. EcoCast Product Line IPR EcoCast represents the evolution of a traditional structural cementitous product to a Nano-Ceramic Geopolymer that is precision sprayed or spun onto an existing host pipe or structures such as culverts, manholes, wet wells and outfalls. GeoSpray (EcoCast) is a high performance material that can be applied with conventional equipment. It sets very quickly and water can be directed across its surface in less than two hours or even faster, if needed. It is well-suited for large diameter projects. TV Inspection & Cleaning IPR also offers complete TV inspection and cleaning services to help you determine the most cost-effective and safe rehabilitation solution. We utilize advanced pan and tilt cameras to perform 360-degree inspection of the pipe, including detailed views of lateral connections, inspections from the main line and joints, cracks or holes. We then provide complete damage assessment and rehabilitation plans.
5 SAFETY & SERVICE EXCELLENCE, RIGHT DOWN THE LINE At IPR, we take the issue of safety very seriously. Not only do we offer the safest and most advanced products and services, our workforce is highly skilled and safety certified. As one of the nation's largest trenchless rehabilitation contractors, we have offices strategically located throughout the United States. IPR Emergency Response crews are on call 24/7 and can be quickly mobilized for unforeseen pipe repairs. PERMANENT.
6 IPR SERVICES INCLUDE: Pipe Splitting - IPR was a pioneer in pipe splitting, which is the only trenchless pipe rehabilitation technique that can increase the diameter of the existing pipe CIPP - CIPP is a trenchless repair process that involves impregnating a polyester felt lining with resin, inverting the liner and then pulling the coated liner through the existing pipe EcoCast Liner Technology - EcoCast will cost-effectively and structurally repair large diameter water, sewer and storm sewer piping in addition to manholes, wet wells and any structure or deck surface OTHER SERVICES: Value Engineering Design Build Evaluation Construction Management Emergency Services Made in the USA ' 2013 Inland Pipe Rehabilitation
7 CURED-IN-PLACE PIPE (CIPP) RENEWAL SYSTEM: PRESSURE PIPE CIPP RENEWAL SYSTEM PRESSURE PIPE IPR offers RS Technik's exclusive system for the trenchless rehabilitation of pressure pipe using CIPP. It is capable of completely restoring industrial and other raw water pressurized systems. When completed, the operating conditions are like new and fully restored at a fraction of the cost of traditional dig and replace methods. IPR Pressure Pipe CIPP Applications: 4Industrial sewer force mains 4Fire water lines 4Cooling mains 4Drinking water mains 4Transmission lines Industrial Pressure Pipes Renewed With CIPP Repairs Are A Safe, Permanent Repair Renewed pipes are capable of maintaining internal pressure and external loads without the support of the existing pipe. The liner can be designed to replace the host pipe as a fully structural solution. Alternatively it can also be designed as a Class II or III semi- structural system when pipes are suffering from internal corrosion, leaking joints, and/or localized external corrosion. Connection Techniques The fittings or couplings used to make connections can be modified to suit the operator s maintenance requirements. Diameters less than or equal to 12 inches will normally be reconnected with a coupling designed for operating pressure and meeting connection needs. Larger dimensions will be reconnected with an EPDM end-seal, either installed inside the end of the host pipe or inside the liner installation prior to the assembled flange. Service connections are made via open-cut with a saddle coupling. Technical Envelope Operating Pressure Diameter Pipe Materials Pipe Condition 4" to 12"/ up to 230 psi 14" to 42"/ up to 145 psi 4 to 42 inches All types ph Operating Temperature Joint Deflection Up to 10% Partially or fully deteriorated per ASTM F1216 Up to 140 F. Higher temperature options available Diameter Variations Up to 5% Industry Standards ASTM F2019, ASTM F1216, AWWA M28 Class IV SAFE. RELIABLE. PERMANENT TEAMIPR
8 CURED-IN-PLACE PIPE (CIPP) SOLUTIONS: GRAVITY PIPE CIPP RENEWAL SYSTEM GRAVITY PIPE IPR Industrial is committed to providing the best trenchless solutions for industrial infrastructure renewal. Cured-In-Place Pipe solutions are the most widely accepted form of trenchless pipe renewal. Two CIPP Options: Depending on your site conditions and compliance standards, we offer the two CIPP repair solutions. For standard installations, we recommend our standard Isophthalic resin-based liner technology system. For stricter requirements in harsher environments, we offer an advanced epoxy-based lining system featuring eco-friendly Dow epoxy resins. With millions of feet installed worldwide, either system delivers a non-invasive and permanent solution that minimizes plant downtime and maximizes cost savings. IPR Gravity Pipe CIPP Applications: 4Industrial sewers 4Storm drains 4Culverts 4All gravity flow waste pipes Technical Envelope Pipe Condition Partially and fully deteriorated Diameter Standard System 6 to 144 inches Advanced System 6 to 42 inches Pipe Materials All types ph Operating Temperature Up to 140 F. Higher temperature options available Bends Yes Joint Deflection Up to 10% Diameter Variations Up to 5% Design Life 50+ years Industry Standards Standard System ASTM F1216, ASTM D790, ASTM D638 Advanced System ASTM F1216, ASTM D5813 Resin System Standard Isophthalic-based Unsaturated polyester resin Advanced Epoxy-based Styrene-free, HAP-free, VOC-free SAFE. RELIABLE. PERMANENT TEAMIPR
9 A Cost-Effective, Precision Applied, Centrifugally Cast, Structural Lining System ECOCAST IPR Industrial s EcoCast is the industry s first Green geopolymer liner which is especially well-suited for very large diameter storm pipes, manholes and irregular shaped infrastructure. It is also sustainable. To ensure precise, structural application, IPR Industrial developed a proprietary system that combines the most advanced application equipment with a custom formulated geopolymer, specifically designed for consistent application and long-term performance. Typical Industrial Applications EcoCast can successfully restore concrete, brick, or corrugated metal industrial sewer pipes. It is particularly effective for large diameter pipe sections starting at 36". 4Industrial sewers 4Drainage culverts 4Manholes & wet wells Performance Attributes 4EcoCast liners form a crystalline structure for higher resistance to acids and greater surface durability 4Cures quickly providing shortened by-pass time and allows your systems to be re-established much quicker 4EcoCast is exceptionally resistant to environmental factors like heat and cold and allows for extended application environments through batch temperature controls 4EcoCast is a high strength fiber reinforced geopolymer specially designed for ease of use with mechanical pumping, spraying and application methods Installation Advantages 4Completely trenchless application 4High mobility and exceptional portability 4Short sectional repairs can be made cost-effectively 4Can be applied to circular and non circular structure with the same results Technical Envelope Test Method Duration Value Compressive Strength 1 Day Min. 3,500 psi ASTM C109/C109 M Days Min. 8,000 psi Flexural Strength 7 Days Min. 1,000 psi ASTM C Days Min. 1,300 psi Modulus of Elasticity 1 Day 3,300,000 psi ASTM C Days 6,900,000 psi Bond Strength 1 Day 1,300 psi ASTM C882/C882M Days 1,700 psi Sulfate Resistance (% change) 0.01% ASTM C Set Time ASTM C Minutes Initial Cure Time 300 Minutes SAFE. RELIABLE. PERMANENT TEAMIPR
10 A Non-Invasive and Cost-Effective Form of Complete Pipe Replacement PIPE SPLITTING IPR is the world leader in pipe splitting. Since 1984, it has replaced more than 15 million feet of damaged water, sewer and industrial pipe. Superior quality equipment, exceptional project management and unmatched experience makes IPR the simple choice for even the most complex pipe splitting projects. Trenchless pipe replacement via the pipe splitting method is recommended when the host pipe s structural integrity has been severely compromised or when the demands on the system are greater than the host pipe s current flow capacity. Typical Applications IPR's pipe splitting capabilities include the trenchless replacement of the following piping materials: 4Non-reinforced concrete 4Ductile iron 4PVC 4Reinforced concrete 4Clay Pipe Splitting Performance Advantages 4Can replace pipe from 4" to 54" diameter 4Trenchless solution that requires only one point of entry and exit 4Can upsize water, stormwater and sewer pipes for increased capacity 4New pipe manufactured from HDPE for 50-year design life 4Fusible HDPE pipe joints ensure replacement pipe is leak free Project Design Classifications Classification Depth of Pipe Existing Pipe New Pipe Burst Length Diameter Diameter Options A - ROUTINE <12 ft 4-12 in Size for Size to ft up size B - CHALLENGING >12 ft <18 ft in 2 up size ft TO MODERATELY DIFFICULT C - DIFFICULT TO > 18 ft in 3 or more up sizes >450 ft EXTREMELY DIFFICULT Post Installation Inspection IPR Industrial will perform post installation internal television inspections. Each reach of pipe will also have audio description with appropriate stationing of services indicated. The data and stationing will be recorded on video. All inspections will be performed by IPR personnel trained in locating breaks, obstacles and service connections by closed circuit color television. Technical Envelope Pipe Materials HPDE, Meeting ASTM F714 Diameters: 6 to 48 inches Pipe Joining Method: Butt-fusion by certified technicians Reference Standards: ASTM D , ASTM D , ASTM D , ASTM D , ASTM D , ASTM D , ASTM D , ASTM D a ASTM D 575 SAFE. RELIABLE. PERMANENT TEAMIPR
11 Assess the Condition of Your Pipes Before They Fail TV INSPECTION & CLEANING As part of your preventative maintenance program or prior to any industrial pipe system repair, IPR Industrial crews will provide complete TV inspection, assessment, and cleaning services. IPR Industrial offers in-house CCTV inspection and evaluation services. We utilize advanced pan and tilt cameras to perform 360-degree inspection of the pipe, including detailed views of any lateral connections. A thorough inspection is made to assess the condition of main line and joints as well as identity cracks, holes or other breaches in your pipe. We then provide complete damage assessment and, if necessary a pipe replacement or renewal recommendation. IPR Vac and TV trucks are available 24/7 to handle all your sewer cleaning, inspection and pipe assessment projects. Inspection Criteria: During any pipe inspection, IPR Industrial will identify, locate, mark and provide a thorough report on the following: 4Collapsed pipe 4Obstructions or debris 4Structural cracking, with and without deflection 4Missing portion of pipe wall 4Sagging or excessively deflected joints 4Cracked and open joints 4Root intrusion 4Protruding joint sealing material 4Corrosion conditions including: - exposed aggregate - exposed reinforcement and/or disintegrated wall - exposed soil surrounding the pipe 4Inflow points Certifications & Qualifications: All IPR Industrial CCTV Operators are PACP certified and are qualified to assess and document the condition of underground piping systems for the management of infrastructure deterioration and renewal. The Pipeline Assessment and Certification Program (PACP) is the North American Standard for pipeline defect identification and assessment. It provides standardization and consistency to the methods in which pipeline conditions are Identified, evaluated and managed. Developed in partnership with the Water Research Centre (WRc), PACP is the North American adaptation of the United Kingdom s TV inspection coding system developed by the WRc. The coding system is the recognized standard in the United Kingdom and much of Europe and Asia. SAFE. RELIABLE. PERMANENT TEAMIPR
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