HSE Performance Metrics



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HSE Performance Metrics Jeff Ruebesam Vice President - HSE Fluor Corp Fluor Corporation One of the world s leading publicly traded engineering, procurement, construction, maintenance, and project management companies 43,000 employees executing over 1,000 projects annually, serving more than 600 clients in 66 different countries Celebrating 100 years in 2012 2 1

Fluor s Business Lines Energy & Chemicals Industrial & Infrastructure Government Power Global Services Chemicals Upstream Downstream Offshore Solutions Mining & Metals Transportation Alternative Power Commercial & Institutional Healthcare Life Sciences Manufacturing Telecommunications Water Department of Defense Department of Energy Department of Homeland Security Department of Labor NASA UK Nuclear Decommissioning Authority Power Services Gas-Fueled/IGCC Solid-Fueled Renewable Energy Nuclear Environmental Compliance Operations & Maintenance Construction Equipment & Tools Staffing 3 Fluor s HSE Commitment Fluor has pledged to protect the health and safety of employees, clients, and communities, and to protect the environment during all business operations. Fluor is committed to providing the necessary resources to implement this pledge. I strongly believe in and support our corporate values of safety, integrity, teamwork and excellence. These values along with sales selectivity and execution excellence, IN MY MIND, are the true definition of the "One Fluor" approach and what sets us apart from our competition. I know that for many of us, these core concepts are an innate part of who we are and how we go about our business. David Seaton Fluor Chief Executive Officer/Chairman 4 2

Fluor s Core Values 5 HSE Objectives Drive Global Consistency We strive to effectively apply our HSE policies, practices, and procedures consistently across all operations. Ensure Safe & Compliant Projects We are dedicated to achieving the highest levels of safety and safety compliance on all of our projects. Promote Positive Safety Culture We will seize every opportunity to promote, enhance, and improve a positive safety culture 6 3

Incorporation of HSE All meetings of 4 or more begin with an HSE Topic All employees are measured annually on HSE performance All executives have specific HSE compensation metrics All projects and service activities align with Fluor s ZERO Incidents Program 7 Historical HSE Performance Indicators Injury & Illness Rates (Recordable, Lost Time, etc.) Experience Modification Rates (EMR) Environmental Agency inspection outcome Permit non-compliance events Spills & releases 8 4

Safety Performance Over Time 12 10 8 6 4 2 0 1995 1996 1997 1998 1999 CII Sources: Construction Industry Institute (CII), Injury and Illness Rates, Bureau of Labor Statistics (BLS) 2000 2001 2002 2003 U.S. Heavy Construction 2004 2005 2006 2007 2008 2009 2010 9 So how do we improve from here? A. Keep doing the same things? According to Albert Einstein, Doing the same thing over and over again and expecting different results is the definition of insanity. B. Make a fundamental change. 10 5

Fluor s Fundamental Change: Focus on Leading Indicators Our goal is simple: to learn more faster, spot problem areas, and take action before someone gets hurt, non-compliance results, a client is disappointed, or our HSE culture/reputation is negatively impacted. Leading Indicator Programs Sites Corporate 11 Site Program: Typical Leading Indicators Training STAs Hazard Recognition & Elimination Management Participation Weekly Inspections Near Miss Reporting Trending and Tracking 12 6

Keys to a Successful Site Leading Indicator Program With Craft Build trust Raise awareness Engage everyone With Programs Effective data collection Analysis Corrective measures With Leadership Buy-in Active program participation Consistent actions that support messages 13 Corporate Program Leading Indicator Categories Program Development & Coordination Management in Action Training, Communication & HSE Culture Initiatives Field Execution 14 7

Program Development & Coordination Site Specific HSE Plans Aligns with local codes & standards and client expectations Emergency Response Plan Pre-task Planning (JSAs, STAs) Process Weekly HSE Site Review Process Medical Provisions/Claims Management Substance Abuse Program Incident Investigation/Reporting Injury/Illness Recordkeeping Recognition/Rewards & Disciplinary Programs Coordination of the above with contractors & client 15 Management in Action Participation in orientation Participation in STAs Participation in weekly site HSE reviews Participation in investigations Lessons learned shared Action Plans in place for audit/assessment findings Contractor Coordination Effective implementation of Disciplinary Program Effective implementation of Recognitions & Rewards Program 16 8

Training, Communication & HSE Culture Initiatives Site Induction Training Regulatory Training HSE Leadership Training Toolbox Meetings HSE Visibility (signs, posters, electronic marquees) Craft involvement (JSAs, STAs, Audits) Safety Perception Surveys Hazard Observation & Elimination Program Emergency Awareness 17 Field Execution PPE Housekeeping Permit-to-work System Task-specific HSE Standards Examples: Fall Protection Energy Isolation Industrial Hygiene Excavation & Trenching Tool/Equipment Inspection Welding Lifting & Rigging Chemical Management 18 9

Benefits Lower injury and illness rates Increased compliance Greater customer satisfaction Heightened HSE awareness (Laborers to Site Senior Management) Improved morale and trust Increased productivity Productivity Increase by craft/trade* Electrical 30.1% Mechanical 38.6% Concrete 54.5% Steel 61.3% *Source: Construction Industry Institute (CII) Research Team 252 19 Summary Focusing only on lagging indicators is like driving a car while looking only in the rearview mirror. Make leading indicators a key component of your safety metrics. 20 10

Comments/Questions? 21 Back Up 22 11

Safety Practices Identified for Each Craft Safety Practice Mechanical Electrical Concrete Steel Pre-employment substance abuse tests X X X X Post-accident substance abuse tests X X X X Safety audits conducted by corporate safety personnel X X X Random screening of contractor employees for alcohol and drugs X X X Maintaining adequate ratios of craft workers to safety personnel on site X X Safety performance utilized as criterion for contractor/sub-contractor selection X X Priority of safety at pre-construction and construction meetings X X Safety preconstruction and construction meetings X Substance abuse testing for reasonable cause X Safety Incentives X Formal investigation of near misses X Implementation of project safety plan X Source: Construction Industry Institute (CII) Research Team 252 23 23 Productivity Increase for Work with High Implementation of Safety Practices Source: Construction Industry Institute (CII) Research Team 252 24 24 12