Example of a (safety) management system
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1 Example of a (safety) management system Below is an example of the content and structure of a management system for high hazards industry. As you may see, each management activity area or element includes the structure suggested for each element. The example can be used for (i) developing a management system and (ii) setting up a (safety) management audit system. ELEMENT 1. Leadership 1.1. HSE Policy and Resources 2. Leadership Training 1.2. HSE Management Team 1.3. HSE Committee 1.4. HSE Specialist Support & Coordination 1.5. Regulations, Codes and Standards 1.6. Permits to Operate 1.7. HSE Objectives and Targets 1.8. Written HSE System 1.9. Individual HSE Responsibility/Appraisal Management Participation Training Communication Program Monitoring Review and Improvement 2.1. Management Statement 2.2. Coordination 2.3. Regulations, Codes and Standards 2.4. Implementation Plan 2.5. Training Needs Identification 2.6. Senior Manager Program Orientation 2.7. Senior Manager Update Training 2.8. New Manager HSE Orientation/Induction 2.9. Formal Initial HSE Leadership Training Update Training for Other Leaders Implementation Team Training Formal Training Program Coordinator Instructor Training Program Monitoring 2.15 Review and Improvement 3.1. Management Statement 3.2. Coordination 3.3. Regulations, Codes and Standards 3.4. Implementation Plan 3.5. HSE Performance Targets 3.6. Incidents 3.7. Occupational Health 3.8. Resource Consumption 3.9. Emissions Discharges Waste Soil and Ground Water Land use Cost-Benefit Analysis Employee Participation Training Data Collection and Analysis Communication Program Monitoring Review and Improvement 3. Action Plan 3.1. Management Statement 1
2 4. Hiring and Placement 5. Personal Communications 6. Technical Training 7. Tasks and Operating Procedures 8. Rules and Work Permits 4.1. Management Statement 4.2. Coordination 4.3. Regulations, Codes and Standards 4.4. Implementation Plan 4.5. Physical and Mental Requirements 4.6. General Orientation/Induction Program 4.7. Personnel Assignments 4.8. Physical or Mental Incapacitation 4.9. Employee Debriefing Employee Participation Training Data Collection and Analysis Communication Program Monitoring Review and Improvement 5.1. Management Statement 5.2. Coordination 5.3. Regulations, Codes and Standards 5.4. Implementation Plan 5.5. Job Orientation/Induction 5.6. Task Instruction 5.7. Planned Personal Contacts 5.8. Employee Participation 5.9. Training Data Collection and Analysis Program Monitoring Review and Improvement 6.1. Management Statement 6.2. Coordination 6.3. Regulations, Codes and Standards 6.4. Implementation Plan 6.5. Training Needs Analysis 6.6. Technical Training Program 6.7. Specialized Training Needs 6.8. Employee Participation 6.9. Training Data Collection and Analysis Program Monitoring Review and Improvement 7.1. Management Statement 7.2. Coordination 7.3. Regulations, Codes and Standards 7.4. Implementation Plan 7.5. Critical Task Identification 7.6. Critical Task Analysis 7.7. Critical task Procedures 7.8. Operating Procedures 7.9. Maintenance of Procedures Critical Task Observation Employee Participation Training Data Collection and Analysis Communication Program Monitoring Review and Improvement 8.1. Management Statement 8.2. Coordination 8.3. Regulations, Codes and Standards 8.4. Implementation Plan 8.5. General HSE Rules 2
3 9. Hazard Identification and Analysis 10. Engineering Controls 11. Maintenance and Inspection 8.6. Specialized Work Rules 8.7. Use of Signs and Color Codes 8.8. Work Permit & Specialized Procedures System 8.9. Compliance Efforts Personal Protective Equipment Site Security Employee Participation Training Data Collection and Analysis Program Monitoring Review and Improvement 9.1. Management Statement 9.2. Coordination 9.3. Regulations, Codes and Standards 9.4. Implementation Plan 9.5. Methods and Approach 9.6. Establishing Baseline Information 9.7. Scope of Hazards Identification 9.8. Evaluation of Risks 9.9. Follow-up Employee Participation Training Data Collection and Analysis Communication Program Monitoring Review and Improvement Management Statement Coordination Regulations, Codes and Standards Implementation Plan Product Design Site Location/Lay-out Plant and Process Design Reviews Process Design Standards Ergonomics and Human Factors Construction and Pre-Startup Reviews Pollution Prevention Employee Participation Training Data Collection and Analysis Communication Program Monitoring Review and Improvement Management Statement Coordination Regulations, Codes and Standards Implementation Plan Policies General Inspections Critical Inspections Maintenance Programs Quality Assurance Inspection and Testing Follow-up Employee Participation Training Data Collection and Analysis Communication Program Monitoring Review and Improvement Management Statement 12. Management of Management Statement 3
4 Change 13. Product Stewardship 14. Contractors Management 15. Occupational Health 16. Internal Awareness Coordination Regulations, Codes and Standards Implementation Plan Change Criteria Use of the Procedure Temporary Changes Employee Participation Training Data Collection and Analysis Communication Program Monitoring Review and Improvement Management Statement Coordination Regulations, Codes and Standards Implementation Plan Product Design Procurement, Handling, Storage and Shipment of Products Product Use and Disposal Employee Participation Training Data Collection and Analysis Communication Program Monitoring Review and Improvement Management Statement Coordination Regulations, Codes and Standards Implementation Plan Pre-Selection Selection Process Contractor Introduction to Work Site On-Site Performance On-Site Performance Evaluations Employee Participation Training Data Collection and Analysis Communication Program Monitoring Review and Improvement Management Statement Coordination Regulations, Codes and Standards Implementation Plan Health Hazard Identification Health Hazard Control Medical Assistance Personal Hygiene Employee Participation Training Data Collection and Analysis Communication Program Monitoring Review and Improvement Management Statement Coordination Regulations, Codes and Standards Implementation Plan Program Information Publications Use of Performance Statistics 4
5 17. External Communications 18. Emergency Preparedness 19. Incident Investigation HSE Awareness Meetings HSE Awareness Promotion Promotion Campaigns Recognition and Award Programs Housekeeping Promotion Employee Participation Training Awareness Surveys Data Collection and Analysis Program Monitoring Review and Improvement Management Statement Coordination Regulations, Codes and Standards Implementation Plan Communication with Interested Parties Complaints and Other Information Promotional Activities Off-the Job HSE Employee Participation Training Data Collection and Analysis Communication Program Monitoring Review and Improvement Management Statement Coordination Regulations, Codes and Standards Implementation Plan Identification of Potential Emergencies Emergency Plan Specific Responses Emergency Equipment and Facilities Fixed Fire Water System Mobile Equipment Emergency Communications Equipment Emergency Support Public Relations Employee Participation Emergency Training Data Collection and Analysis Communication Program Monitoring Review and Improvement Management Statement Coordination Regulations, Codes and Standards Implementation Plan Investigation Reporting Follow-up Employee Participation Training Incident Report Maintenance Property Damage Identification and Analysis Data Collection and Analysis Communication Program Monitoring Review and Improvement Management Statement 20. Monitoring and Management Statement 5
6 Assessment 21. Management System and Process Safety Audits 22. Process Safety Information and Document control Coordination Regulations, Codes and Standards Implementation Plan Occupational Health Monitoring and Medical Surveillance Safe Behavior Monitoring Environmental Monitoring Assessment Activities Employee Participation Training Communication Program Monitoring Review and Improvement Management Statement Coordination Regulations, Codes and Standards Implementation Plan Management System Audits Process Safety Audits Employee Participation Training Data Collection and Analysis Communication Program Monitoring Review and Improvement Management Statement Coordination Regulations, Codes and Standards Implementation Plan Information Accessibility Document Control Employee Participation Training Data Collection and Analysis Communication Program Monitoring Review and Improvement 6
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