PITTSBURG TANK AND TOWER CO., INC.

Transcription

1 PITTSBURG TANK AND TOWER CO., INC. HEALTH, SAFETY & ENVIROMENTAL PROGRAM INDEX 1.SAFETY POLICY & MANAGEMENT RESPONSIBILITIES - Safety Policy - Administrative Duties * Top Management * Safety Director * Supervisor * Employee -What Constitutes A Safety Violation 2. TRAINING -Types of Training * New Employee * Refresher - Documentation Program 3. SAFE OPERATING PROCEDURES - Rules 2.1 Training 2.2 Rules and Procedures 2.3 Overhead Cranes 2.4 Aerial Lifts 2.5 Scissor Lifts 2.6 Slings and Chains 2.7 Materials Handling 2.8 Powered Industrial Trucks 2.9 Hazardous Materials 2.10 Cutting and Welding 2.11 Machinery and Equipment 2.12 Hand Tools 2.13 Power Tools 2.14 Spray Painting 2.15 Airless Spray Painting 2.16 Abrasive Blasting 2.17 Pressure Washer 2.18 Portable Light Plant 2.19 Electrical 2.20 Batteries, Changing and Charging Page 1 of 8 rev. 08/13

2 4. EMERGENCY PREPAREDNESS PLAN - Emergency Phone Numbers - Reporting Fires and Other Emergencies - Types of Emergency * The Fire Triangle * Fire Hazards * Tornados * Accidents, Injuries, & Illness * Chemical Spills and Gas Leaks - Emergency Procedures - Fighting A Fire - Taking Cover During Tornados - Medical Help 5. LOCKOUT/TAGOUT PROCEDURES - Responsibilities - Procedures - Lockout Procedures (Examples) - Appendix A : 29 CFR & Lockout/Tagout - Appendix B : Methods of blocking energy 6. VEHICLE/TRANSPORTATION SAFETY POLICY & PROGRAM - Policy - Program Rules - Driver Selection - Driver Training - Vehicle Inspection and Maintenance 7. RESPIRATORY PROTECTION PROGRAM - Responsibilities - Selection of Respirators - Medical Examinations - Issuance of Respirators - Respirator Fit Testing * Negative and Positive Pressure Sealing Test * Qualitative Fit Test * Quantitative Fit Test - Cleaning and Disinfecting Page 2 of 8 rev. 08/13

3 - Inspection and Repair - Use, Maintenance, and Storage of Respirators - Employee Training - Work Areas Requiring Use of Respirators - Filter Classifications - How To Determine Which Respirator Is Correct - Appendix A: OSHA Respiratory Protection Standards - Appendix B-1: User Seal Check Procedures - Appendix B-2: Respirator Cleaning Procedures - Appendix C: Respirator Medical Evaluation Questionnaire - Appendix D: Information For Employees Using Respirators When Not Required Under The Standard 8. HEARING CONSERVATION PROGRAM - Monitoring - Audiometric Testing - Follow Up Procedures - Records - Appendix A : Occupational Noise Exposure 9. HAZARD COMMUNICATION PROGRAM - Policy Statement - Responsibilities - Identifying Hazardous Materials in the Workplace - Container Labeling - Material Safety Data Sheets (MSDS) - Employee Information and Training - Medical Emergencies - Outside Contractors - List of Basic Materials - Appendix A : OSHA Hazard Communication Standard 10. SUBSTANCE ABUSE POLICY AND PROGRAM - Policy - Guidelines - Disciplinary Action Guidelines - Rules of Conduct - Awareness Program Page 3 of 8 rev. 08/13

4 * Dangers of Drug and/or Alcohol in the Workplace * When do People Abuse Drugs * If Drug use is Harmful Why do People do it * How do Drugs Affect People * Can All Drugs be Harmful * What is Drug Dependency * What is Drug Tolerance * Drug Counseling, Rehabilitation and Assistance Programs 11. INJURY/ILLNESS RECORD KEEPING REQUIREMENTS - Terms - Guidelines - OSHA 300 log - OSHA 301 form Documentation - Material Safety Data Sheets (MSDS) - Appendix A: Supervisors First Report of Injury/Illness Form - Appendix B: OSHA Standards Pertaining to Injury/Illness Record Keeping 12. WORK RELATED INJURY/ILLNESS INVESTIGATION - Investigation Committee - Procedures - Gathering of Facts - Analysis of Findings - Recommendations - Reports - Appendix A: Supervisors First Report of Injury/Illness Form 13. CONFINED SPACE ENTRY PROGRAM AND PROCEDURES - Identification and Evaluation - Permit System - Atmospheric Testing and Ventilation - Isolation and Lockout/Tagout - Personal Protective Equipment - Responsibilities/Duties - Warning Signs and Symbols - Emergency Response - Contractors - Program Review - Confined Space Entry Equipment Checklist - Appendix A: Confined Space Entry Procedures Page 4 of 8 rev. 08/13

5 - Appendix B: Confined Space Entry Permit Form - Appendix C: OSHA Permit Confined Space Entry Regulations 14. LEAD EXPOSURE CONTROL PROGRAM I. Policy Statement II. Definitions III. Description of Activities 1. Equipment Used 2. Materials 3. Controls in Place 4. Crew Sizes and Job Responsibilities 5. Operating & Maintenance Practices IV. Description of Compliance Means 1. Exposure Assessment A) Basis of Determination B) Positive Determination C) Negative Determination D) Additional Assessments E) Employee Notification 2. Protection of Employees During Assessment 3. Previous Monitoring for Lead 4. Methods of Compliance A) Engineering Controls B) Ventilation C) Vacuum Systems D) Personal Protective Equipment V. Technology Controls Considered VI. Air Monitoring Data 1. Methods 2. Historical Air Monitoring Data VII. Work Practices 1. Housekeeping 2. Hygiene Facilities 3. Decontamination Procedures A) Entry Procedures B) Exit Procedures VIII. Respiratory Protection Program 1. General 2. Responsibilities 3. Selection of Respirators 4. Medical Examination 5. Issuance of Respirators 6. Respirator Fit Testing a. Negative and Positive Pressure Sealing Test Page 5 of 8 rev. 08/13

6 b. Qualitative Fit Test c Quantitative Fit Test 7. Cleaning and Disinfecting 8. Inspection and Repair 9. Use, Maintenance and Storage of Respirators 10. Employee Training IX. Medical Surveillance 1. Biological Monitoring 2. Employee Notification 3. Medical Examinations 4. Medical Removal X. Information and Training XI. Signs XII. Record Keeping - Appendix A: OSHA Regulations Lead - Appendix B: Lead and Your Health & Lead Management Program 15. FALL PROTECTION PROGRAM - Policy and Guidelines 1.0 Scope 2.0 Objective 3.0 Mandate 4.0 Definitions 5.0 Responsibility 6.0 Evaluation 7.0 Climbing Steel Poles and Towers 8.0 Climbing Hazards 9.0 Pre-Climb Planning and Inspection 10.0 The Tailgate Session 11.0 Site Inspection 12.0 Inspection of Tools and Equipment 13.0 Climbing Lattice Towers 14.0 Climbing to the Permanent Steps 15.0 Ascending and Descending a Structure 16.0 Free Climbing Procedures % Tie-Off Climbing Procedures 18.0 Climbing Techniques 19.0 Installing Steps on a Steel Pole 20.0 Working from Structures 21.0 Steel Assembly and Disassembly 22.0 Personnel Lifting Procedures 23.0 Hoist/Hoist Operator Qualifications 24.0 Communication - Climber/Hoist Operator Page 6 of 8 rev. 08/13

7 25.0 Weather Condition/Energized Power Lines 26.0 Hoist Standards 27.0 Mounting 28.0 Drums 29.0 Brakes and Clutches 30.0 Controls 31.0 Wire Rope and Rigging 32.0 Operator Qualifications 33.0 Inspections - Appendix A: Climber Qualification Exam - Appendix B: Qualified Climber Practical Application Evaluation - Appendix C: OSHA Standards for Personal Fall Arrest System 16. BLOODBORNE PATHOGENS CONTROL PROGRAM - Introduction and Policy - Exposure Determination - Methods of Exposure Control - Hepatitis B Vaccine - Post Exposure Evaluation and Follow-up - Signs and Labels - Record Keeping - Appendix A: Hepatitis B Vaccine Declination Form - Appendix B: 29CFR Title: Bloodborne Pathogens 17. ENVIROMENTIAL COMPLIANCE PROGRAM Responsibilities Major Environmental Laws Description of Operations and Projects 1.0 Shop Fabrication Operations 2.0 Field Erection of Storage Tanks 3.0 Storage Tanks Dismantle and Disposal 4.0 Determination of the Presence of Lead in Paint 5.0 Spill Prevention 6.0 Interior Cleaning of Tanks 7.0 Removal of Peeling Lead Paint 8.0 Cutting of the Structure 9.0 Removal of the Structure From the Site 10.0 Disposal of Decon Fluids and Other Liquids Training Management of Generated Waste 1.0 Requirements for Generators of Hazardous Waste 2.0 Identification of Hazardous Waste Page 7 of 8 rev. 08/13

8 3.0 Accumulation of Hazardous Waste: 3.1 Satellite Accumulation 3.2 Accumulation Point Areas 4.0 Record Keeping and Reporting 5.0 Pre-Transport Spill Prevention & Response 1.0 Spill Control Team: 1.1 Organizational Structure 1.2 Emergency Coordinator 1.3 On-Site Coordinators 2.0 Communications 3.0 Reporting and Notifications 3.1 Reporting of Suspected Releases 3.2 Reporting of Actual Spills or Overflows 3.3 Notification Procedures 3.4 Medical Surveillance Spill Prevention 1.0 Hazardous Materials Storage and Handling 2.0 Spill Prevention and Control 3.0 Fire Prevention and Protection Spill Response 1.0 Spill Response Procedures 2.0 Spill Confinement 3.0 Spill Containment 4.0 Decontamination 5.0 Training Page 8 of 8 rev. 08/13