2014 Bentley Systems, Incorporated Asset Performance Management for Collaborative and Integrated Operations David Watkins
Agenda Definitions Eco system Process Integration to business Visualization 2 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated
Integrated Operations (IO) New work processes and ways of performing oil and gas exploration and production which is facilitated by new information and communication technology... Collaboration with a production focus. Asset Performance Management (APM) encompasses the capabilities of data capture, integration, visualization and analytics tied together for the explicit purpose of improving the reliability and availability of physical assets. APM includes the concepts of condition monitoring, predictive forecasting and reliability-centered maintenance (RCM). 3 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated
Where are our opportunities? Integrated and repeatable processes for all assets Integration of quality data: design, operation etc (big data) Integrated visualization Integration of reliability processes with operation performance Prediction and Optimization Benefits: Cost savings, few people in hot areas, improved efficiency, reduced risk 4 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated
Integrated ECO System Analysis and Design Installation 5 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated Operations and Maintenance
APM Solution Focus for Refinery Risk Based Inspections Asset Health Monitoring Reliability Centered Maintenance Root Cause Analysis VIZUALISATION, MOBILE SOLUTIONS, OPTIMISATION 6 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated
Asset Performance Process flow ERP/EAM Equipment & Functional Locations Equipment Criticality Failure Cause Codes Maintenance Plans / Task Lists Notifications / Work Orders Work Order History Asset Hierarchy Prioritize Assets RCM Task Analysis RBI PRV TANK WELL HAZOP SIMS PIMS SIF Functions & Functional Failures Failure Modes & Effects/ Risk Severity Strategy libraries Develop / Update Action Plans Asset Performance Management APM Jobs and Tasks CBM Indicators & Check Sheets Manage CBM Alarms Create Failure Records Fitness For Service Dashboard Analysis Asset Health Index Life Cycle Costing Availability Analysis Root Cause Assets Risk/ Strategy Plan Risk Mitigation Tactics Execution Do Improvement Check & act 7 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated 55000 SCADA/DCS, Historians Inspection records External Systems Production Performance/Loss
Using production and asset data for reliability On line Device data APM On line Device data On line Device data States Rules Strategies Warnings Alarms ERP Replace Upgrade Off line Device data Repair 8 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated Sensors for Heat, Density, Flow, Corrosion, Temperature etc.,
Risk Analysis 9 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated
Protective Barriers for Risk mitigation and Effectiveness 10 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated
Degradation Indicator predictive technology / remnant life 11 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated
Production Analysis Planned vs Actuals 12 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated
Lost Production Critical Asset downtime 13 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated
Bad Actors - Incidents by Severity Bad Actors are incidents which are responsible for Production slippage. The above Graph shows the Bad Actors reported in RED. Production data can be merged as line graph over the stacked bar. 14 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated
Dashboards 15 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated
Next Gen Mobility Solutions Visualization 16 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated
Thank You david.watkins@bentley.com 17 WWW.BENTLEY.COM 2014 Bentley Systems, Incorporated