Kunststoffverarbeitung GmbH & Co



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Kunststoffverarbeitung GmbH & Co Established in 1946 Founders: Benno und Franz Weiss Aerea 22.500 m² Production area 11.000 m² Management Dietmar Weiss Dipl. Ing. (FH) Bruno Weiss Dipl. Kfm. Jürgen Weiss A family business for more than 60 years www.weiss-kunststoff.de

Company Philosophy Independents through the perfect interface of diversified technology and customer requirements Flexible, quick response times Customer oriented

Revenues 300 250 200 % 150 100 50 0 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005

Employees Employees 200 180 160 140 120 100 80 60 40 20 0 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005

Industries Industries Automobile supporting industry Machine building Sporting goods industry Fastening technology Communication technology Electro-technology and electronic industry Miscellaneous

Major Markets Served Automotive support industry Machine building Precision engineering Laboratory and Medical technology Chemical Industry Sporting goods industry Photo Optics Industry Fastening technology

Company Structure Injection molding 86 employees Finishing 26 employees Injection mold manufacturing 18 employees Design 4 employees Project management 3 employees Sales 6 employees Packaging, storage, shipping 29 employees Total* 172 employees *Figure includes 16 trainees

Organization Company management H. Dietmar Weiss H. Bruno Weiss H. Jürgen Weiss Quality control H. Fässler 9699-35 Production Management H. Walter 9699-64 Sales Management H.Walter 9699-64 Merchandise administr. H. Hegele 9699-23 Design H. Heller Order management Accounting Preproduction H. Zanker Technical department Human resource management Production Distribution Fr. Münch Data processing Injection operat. H.Th. Dinter Transport H. Hildenbrand Purchasing department Finishing H. Herb Storage Tool and die making H. Sturm

Injection Molding 70 SGM on 4.000 m², 60 Arburg, 7 Klöckner-Ferromatik, 3 Demag 65 Machines are equipped with handling and robotic systems Material: Technical thermoplastics Shot weight: 0,01 gram 1.300 gram Clamping : up to 4.000 kn Material transport: Central material transport and drying operations for all machines

Finishing process Hot embossing: 3 machines Madag/Gierlich Tampo-printing: 3 machines Tampoprint Ultrasonic welding: 1 machine Branson Internally produced automated assembly, 20 fully equipped assembly stations, Mirror welding

Product Examples

Product Examples

Mold Construction The average age of our machines is 5 years Form dimensions up to 500 x 800 mm 1 Gildemeister CNC lathe NEF 500 1 Carstens round sanding machine 3 Elb flat grinding machines In house hardening capability 1 die touch-up press 3 Programming terminals 4 CNC Universal milling machines 1 DMU 80T 5- axle milling machines 1 Micron 3-axle high speed milling machines 1 Charmilles wire eroding machine 2 Multiform vertical eroding machines

Design 4 Unigraphics 3D design workstations Communication: IGES, DXF-Files, Disketten, CD, email, DXF-Parasolid, STEP, 90m data catridge

Quality Management DIN EN ISO 9001:2000 certified In addition we have undergone several product and client audits. Precision measuring equipment: - Slide caliper - Micrometer - Devices made to specifications - Software, SPC control card analysis 3D Measuring device Mitutoyo Euro C Contour testing device Mitutoyo Contracer CV 2000 Optical measuring: Schneider projector Roughness measuring device Hommel Teste T1000 Minolta color measuring device

A Z W E IS S Reference Customers from A-Z, Single Source Design, Production, Packaging, and Shipping ABB Kent Messtechnik AEG Mobile Communication GmbH Behr Fahrzeugheizungen Bosch Robert GmbH Industrieausrüstung Britax Römer GmbH (Kindersicherheit) BWT Wassertechnik GmbH Fendt Caravan GmbH Hilti GmbH Hutchinson Iveco Magirus Knorr-Bremse Systeme MAN Motometer Marker Deutschland GmbH Minimax Preussag Siemens VDO AG Temic GmbH Wap Alto Weishaupt GmbH, Brenner und Heizsysteme Winklhofer Joh. & Söhne GmbH & Co WMF AG Zeiss Carl and 200 more satisfied customers

Future Prospects Investments in buildings and machinery. Expansion of business operations. Expansion of customer structure. Increased share of sub assembly production. Exchange of technical knowledge. New technologies (2K technology, gas injection).

Contact Address: Weiss Kunststoffverarbeitung GmbH & Co Rudolf Diesel Strasse 2-4 89257 Illertissen Germany Phone: +49(0)7303 9699-0 Fax +49(0)7303 9699-12 Department Name Telephone email. Company management H. Dietmar Weiss 9699-0 Technical management H. Bruno Weiss 9699-0 Company management H. Jürgen Weiss 9699-0 Merchandise administration H. Hegele 9699-23 Sales department H. Walter 9699-64 General office Fr. Thoma 9699-0