Offer 1 1 Vertical CNC-machining centre model FZ 08.2 KS with NC-swivel head Year of construction: 2002, weight: 3.100 kg Machine-No. 223-11 Scope of delivery: Column moving machining centre with fixed table Guideways with long-term-grease lubrication AC-motor with motor spindle 7,0 kw at 100 % 14,0 kw at 25 %, watercooled spindle speed range: 20-15.000 rpm - 15 Nm acceleration and deceleration from 0 to 15.000 rpm 0,6 seconds each Drilling capacity Ø 12 mm Tapping capacity M 8 Milling capacity 30 cm³/min. NC-swivel head swivel range -20 / +115 rapid traverse 60 rpm lowest increment 0,001 with direct measuring system Travel: X-axis Y-axis Z-axis 450 mm 270 mm 280 mm Automatic tool changer No. of tools 24 Tool shaft HSK-A 32 DIN 69893 tool dia. max. 50 mm tool dia. if adjacent places are free max. 100 mm Tool length 160 mm tool weight max. 1,2 kg (max. magazine loading 20 kg) Tool change time appr. 0,8 s (depends on CNC) Chip-to-chip-time appr. 1,9 s (depends on CNC) Chip-to-chip-time with 90 appr. 2,3 s (depends on CNC) FZ 08.2 KS 223-11 E.doc page 1 of 7 01.08.2013
Fixed table with chip pan clamping surface with grids table loading capacity 770 mm x 290 mm M16 x ø 15 H7 x 50 mm max. 400 kg FZ 08.2 KS 223-11 E.doc page 2 of 7 01.08.2013 AC-servo-motors feed drives for X-, Y- and Z-axes, digital direct drives with indirect absolut path measuring system rapid traverse in X-, Y- and Z-axes 75 m/min, acceleration X-axis 1,0 g, Y-axis 1,5 g, Z-axis 2,0 g Remark: With normal conditions the machine does not have to be anchored to the floor. (For slippery floors we recommend anchoring). FANUC 16i - 3-axes continuous path control 10.4" LCD monochrom screen memory capacity 256 KB drilling cycles G81-G89 absolute path measuring system M- and T-functions circular interpolation (360 degrees) re-start into program makro B sub-routines look ahead simultaneous programming automatic corner override 32 tool offsets cutter radius - contour compensation 6 zero shifts G54-G59 metric/inch switch 3 D-interpolation/helical interpolation S-analogue rigid tapping orientated spindle stop tape puncher / reader connection RS 232C software-limit switch NC-diagnosis machine diagnosis High speed CPU for change time 0,4 s Al Nano High Precision Contur Control AINHPCC Bell Typ ACC/DEC Thermocontrol
Thermodrive with indirect path measuring system Working hours and piece counter in the screen Socket 230 V at control panel Socket for portable mini-handwheel without emergency stop button, at control panel Machine enclosure bolted on, with loading door, electrically interlocked, 2.070 mm high above floor, incl. machine lamp Chip conveyor (r instead of standard coolant unit discharge high 490 mm tank capacity 100 l pump capacity 110 l/min. at 1,3 bar coolant cleaning via slotted hole screen box Cabinet cooler as a door mounting unit Installation elements Wash gun Loading door of total enclosure opening and closing automatically Chiron Lasercontrol Single F500 for tool breakage control, min. tool Ø > 1mm, incl. transmitter and receiver, dirt blind with closing condition for Fanuc: - High speed skip and macro common variables Scale package over pressured in all axes X, Y, Z = 450 x 270 x 280 mm (Thermodrive from basic machine fall away) FZ 08.2 KS 223-11 E.doc page 3 of 7 01.08.2013
FZ 08.2 KS 223-11 E.doc page 4 of 7 01.08.2013 Suction point for customer specific installation 6-pole Harting plug 220 V mounted on the electric cabinet approx. 300 mm from left middle of electric cabinet protection 1 Ampére Keys of the mini operating panel incl. emergency stop will be integrated in the operator control panel Bar machining package NC Rotary table, completely installed consisting of: - NC rotary table, type AWUP 100 for bar admission max. dia. 28,5 mm, suitable for rigid table grid - 4th NC-axis, plug-in ready lowest increment 0.001 - pneumatic supply, without control Technical description NC rotary table indexing accuracy ± 30" max. spindle speed 80 rpm spindle pneumatic clamped, center height 125 mm face plate dia. 100 mm, with center bore dia. 50+0,012, through bore dia. 35 mm, location pin dia. 10 h7, 4 bolt holes M8 Automatic collet chuck maker Ortlieb, type KSF20, clamping range dia. 0,5-24 mm with pneumatic actuation, complete with valve, electrical controlled via button ON/OFF at the control panel and m-function via NC-program NC slide for bar feed Speed 60 m/min. Stroke 460 mm NC reverser with Erowa clamping system for receiver of the EROWA- base plate dia. 115 for machining of the 6 th side mounted on ND- slide Technical description NC-reverser - indexing accuracy ± 30" - max. spindle speed 80 rpm with pneum. clamping Drive over NC program incl. pneumatic connection group
Switch for end of bar mounted outside of the machine enclosure Bar feed from left Schunk special clamping chuck KSP 100 single-acting (pneum. closing with spring force open) mounted on a EROWA pallet with angular console and manual pneum. operation Design of the available pneumatic connection: 1x pneumatic connection A controlled for clamping 1x pneumatic connection A controlled for blowing of the EROWA interface Expansion of Fanuc 16i Data Server with Ethernet-interface RISC-processor incl. HPCC High speed skip and extended macro variables (fast measuring input) Documentation Operating manuals, programming and operating manuals 1-fold on CD-ROM. Please refer to the manufacturer s instructions for each component. TOTAL MACHINE PRICE as described above - as a partly refurbished pre-owned machine (see list) on Inquiry - as a completely refurbished pre-owned machine (see list) on Inquiry Commissioning and Instruction on Inquiry Included in the commissioning: - final alignment according to CHIRON-/CMS-geometric data sheet - complete check of the machine functions - basic instruction of the operating staff max. 1 day FZ 08.2 KS 223-11 E.doc page 5 of 7 01.08.2013
Before commissioning the customer has to provide for: - unload and transport of the machine to the installation place - installation and pre-alignment of the machine - electric and pneumatic connecting of the machine During start up through CHIRON-/CMS-personnel, the customer assistance together with auxiliary equipment must be available free of charge. Following additional work will be invoiced on expense: - try out and production of customer workpieces - try out of customer fixtures - additional training exceeding basic instruction - any effort caused by customer failing to meet provisions listed above Packing and loading (One-way packing for transport by truck) on Inquiry Delivery time after arrangement, intermediate sale reserve Delivery ex works, packing excluded Payment 30% at order 30% at pre-acceptance by CMS 40% before delivery each net Warranty - as a partly refurbished pre-owned machine: 3 months after commissioning on parts, excluded wear parts - as a completely refurbished pre-owned machine: CMS-fullservice-warranty 6 months after commissioning for NC-control and machine excluded wear parts Transport insurance to be covered by customer FZ 08.2 KS 223-11 E.doc page 6 of 7 01.08.2013
Machine colour Two-components-structure varnish - 3 colours window grey acc. to RAL 7040 grey white acc. to RAL 9002 basalt grey acc. to RAL 7012 Main circuit total power supply 400 / 230V ± 10 %, 50 cycles N/PE, neutral conductor, load possible, pressure supply 6 bar, ± 1 bar at all procedures, room temperature max 40 Information Export We point out that the CHIRON CNC-machining centres are subject to controls. For the export from the European Union an export license is necessary. Information Machine safety The machine is designed and built in accordance with the European machine guideline. Other safety features due to special company rules and specifications can be considered. The actual cost will be invoiced. Information Coolant lubrication The machine is designed for standard water soluble coolant and fully enclosed at the standard version. The machine must be equipped with fume extraction. The machine contents different plastics, varnish, resin and glue, which are selected carefully for using coolant and cutting oil. The use of aggressive coolant and additive could cause major damages and machine stops. Contact in any case your coolant supplier before machine set-up and installation. FZ 08.2 KS 223-11 E.doc page 7 of 7 01.08.2013