Siemens AG 2012 Training Cases 2 Important information 2 Preliminary information 2 General safety information 3 SIMATIC 3 SIMATIC S7 Trainings Case S7-300 TIA 3 SIMATIC S7 Training Case S7-400 4 SIMATIC S7 Training Case S7-1200 4 SIMATIC S7 Training Module ET 200S PNIO 5 Motion Control Module for S7-1200 TG 5 SIMATIC S7 Training Case S7-300F 6 SIMATIC S7 Training Case S7-400F/H 6 SIMATIC PCS 7 Training Case Level 2 7 Training Case PROFINET 7 SIMATIC MICROBOX 427B Training Case 8 IWLAN Training Case 8 MASTERDRIVES 8 Training Case MICROMASTER 4 9 SINAMICS 9 Training Case SINAMICS G120 9 Training Case SINAMICS S120 10 Training Case Asynchronous Motor ASM 10 Training Case SINAMICS Safety Integrated 11 Training Case SINAMICS DCM 11 SIMOTION 11 Training Case HMI Simulator 12 Training Case SIMOTION D425-2 DP/PN 12 Upgrade Module SIMOTION D425-2 DP/PN 13 SINUMERIK 13 Training Rack SINUMERIK 840D sl 13 Training Case SINUMERIK 840D sl 14 Training Case SINUMERIK 840D sl OP Siemens ITC 10/2012
Training Cases Important information Preliminary information Siemens AG 2012 General safety information Purpose of the training equipment The training equipment is a switchgear assembly in accordance with EN 61439-1 in maintenance and start-up mode. It is designed for electrotechnically qualified personnel from the following target groups: Planners Assemblers Start-up engineers Maintenance and service personnel Operators Electrotechnically qualified personnel The equipment may be operated only by instructed, qualified personnel. Intended use The training equipment is a switchgear assembly in accordance with EN 61439-1 in maintenance and start-up mode. It is imperative that the product be used as intended in order to ensure the highest level of safety. The training equipment may be operated only in dry rooms with contamination class 1 and under the supervision of electrotechnical personnel. This equipment is intended for use in training areas. It may cause radio interference. In this case, the operator can request that suitable measures be taken. Equipment and components used The equipment and components used are listed in a parts list, which is included with the documentation. Product changes Changes may not be made to the product, as this would terminate CE compliance. Repairs Repairs may be performed only by technical personnel authorized by Siemens. Electrical voltages The training equipment may be operated only by electrically qualified personnel and electrotechnically instructed personnel. 2 Siemens ITC 10/2012
Siemens AG 2012 Training Cases SIMATIC SIMATIC S7 Trainings Case S7-300 TIA SIMATIC S7 Training Case S7-400 The training case is used to realistically practice the programming, operating and commissioning of memory-programmable controls within Totally Integrated Automation. The training case is used to realistically practice the programming, operating and commissioning of memory-programmable controls. The training case comprises a SIMATIC S7-300 automation system, a Touch Panel including a simulator. The automation system is mounted in a carrying case for transportation purposes. It consists of: The training case comprises a SIMATIC S7-400 automation system including a simulator. The automation systems are mounted in a carrying case for transportation purposes. It consists of: Module slots Training Case S7-300 Training Case S7-300 Training Case S7-300 Cable channel PROFIBUS with PROFINET with PROFINET with Touch Panel Touch Panel Comfort Panel Operational power supply PS 407 20A For trainings based on For trainings based on For trainings based on CPU 412-1 STEP 7 V.5, WinCC flexible or WinCC V. 7 flexible, WinCC V. 7 or STEP 7 V.5, WinCC TIA Portal Memory card TIA Portal Digital input module SM 421, DI 32 x 24 V DC ET 200 S/DP ET 200 S/PN Digital output module SM 422, DO 32 x 24 V DC/0.5 A CPU 315 2PN/DP CPU 315F-2PN/DP Analog input module SM 431, AI 8 x 13 bit PROFIBUS DP connecting PROFINET connecting cable SITOP Power 5 A cable Clamp-type terminal blocks for digital signals Touch Panel TP 177B Comfort Panel TP 700 Clamp-type/plugin-type terminal blocks for analog signals Operational power supply PS 307 Simatic S7 Simulator Digital input module SM 321, DI 32 x 24 V DC Digital input/output module SM 323, DI 8, DO 8 Digital output module SM 322, DO 32 x 24 V DC/0.5 A Digital output module SM 331, AI 2 x 12 bit plus VZ SIMATIC S7 simulator 0... +60 C Dimensions in mm (W x H x D) 665 x 565 x 385 approx. 30 kg 0... +50 C Dimensions in mm (W x H x D) 520 x 410 x 350 Training Case S7-400 with approx. 18 kg CPU 412-1 (96 KB), complete, 6ZB2 310-0BL01 incl. Simulator Training Case S7-400 with 6ZB2 310-0BN01 CPU 412-1 (96 KB), complete, incl. Simulator Training Case S7-300 PROFIBUS 6ZB2 310-0CD00 Equipped as above except: with Touch Panel 1 CPU 412-2DP Training Case S7-300 PROFINET 6ZB2 310-0CK00 (instead of CPU 412-1) with Touch Panel Training Case S7-300 PROFINET 6ZB2 310-0CM00 with Comfort Panel Siemens ITC 10/2012 3
Training Cases SIMATIC SIMATIC S7 Training Case S7-1200 Siemens AG 2012 SIMATIC S7 Training Module ET 200S PNIO The training case is used to realistically practice the programming, operating and commissioning of memory-programmable controls. The training case comprises a SIMATIC S7-1200 automation. The automation systems are mounted in a carrying case for transportation purposes. It consists of: S7-1200 Power Supply CPU1214 Analog output SB1234 Analog input / output module SM 1234 Digital input / output module SM1223 Switch CSM 1277 Basic Panel KTP600 Interface for ribbon model 0... 60 C Dimensions in mm (W x H x D) 390 x 310 x 290 6 kg The training case is used to realistically practice the programming, operating and commissioning of memory-programmable controls within Totally Integrated Automation. The training module comprises a modular ET 200S and a 37-pin clamp-type terminal block for connecting a simulation model. It consists of: Interface module IM 151-3PN Power module PM-E 24 V DC 2 Digital input modules 4 DI x 24 V DC 2 Digital input modules 4 DO x 24 V DC / 0.5 A Power module PM-E 24V DC 1 Digital input modules 4/8 F-DI x 24 V DC 1 Digital input modules 4 F-DO x 24 V DC / 2 A DI/DA clamp-type terminal block, 37-pin Storage and transportation -20... +60 C Operation 5... 40 C Dimensions in mm (W x H x D) 280 x 200 x 355 4 kg Training Module ET 200S PNIO 6ZB2 310-0CJ00 Training Case S7-700 with CPU 1214 6ZB2310-0CG00 4 Siemens ITC 10/2012
Siemens AG 2012 Training Cases SIMATIC Motion Control Module for S7-1200 TG SIMATIC S7 Training Case S7-300F The training module is used to work with the Technology Functions (Motion Control Axis and PID Loop Control) of the SIMATIC S7-1200 in realistically practice exercises. It serves as an extension of the S7-1200 training devices. It consists of: SIMATIC CPU 1211C DC/DC/DC Steppermotor with 360 disc and pulse encoder Sensor for the neutral position RC element with printed circuit 240 V AC powersupply 0... +60 C Dimensions in mm (W x H x D) 390 x 210 x 310 6 kg Motion Control Modul for S7-1200 TG 6ZB2 310-0CP00 The training case is used to realistically practice the programming, operating and commissioning of memory-programmable, fault-tolerant controls. The training case comprises a SIMATIC S7-300F automation system, emergency cutoff buttons, contactors, door switches and signal displays. The automation system is mounted in a carrying case for transportation purposes. It consists of: Mounting rail SIMATIC S7 Operational power supply PS 307 Main module CPU 315F Bus slot Top assembly IM 151, PROFINET IO Power module, incl. terminal module F-DI modules, incl. terminal modules F-DO modules, incl. terminal module F power module DI module, incl. terminal modules DO module, incl. terminal modules Emergency cutoff switch Reset Contacts Mechanical systems 0... +60 C Dimensions in mm (W x H x D) 520 x 410 x 350 approx. 15 kg Training Case S7-300F with CPU 315F (96 KB), complete, incl. emergency cutoff switch, contacts, door switches and signal displays 6ZB2 310-0CQ00 Siemens ITC 10/2012 5
Training Cases SIMATIC SIMATIC S7 Training Case S7-400F/H Siemens AG 2012 SIMATIC PCS 7 Training Case Level 2 The training case is used to realistically practice the programming, operating and commissioning of fault-tolerant, high-availability memory-programmable controls. The SIMATIC PCS 7 Training Case Level 2 is used to provide practical training in the configuration of a PCS 7 process control system using a real S7-400 PLC. The Training Case offers support for all PCS 7 standard courses, although it does not include a PCS 7 installation. The training case comprises a SIMATIC S7-400F/H automation It comprises the following main components: system with 2 CPUs. The automation systems are mounted in a Industrial PC 647C as ES/OS with a CP1623 and a standard carrying case for transportation purposes. It consists of: network card for connection to a terminal bus Operational power supplies PS 307 PC accessories including mouse, international keyboard and Top assembly group IM 153 24" monitor DI module, incl. bus module AS rack with CPU S7-414-3 DP/PN (PROFINET-enabled) and DO module, incl. bus module an Industrial Ethernet CP 443-1 for connection to a system bus F-DI module, incl. bus module ET 200M distributed I/O for PROFIBUS with 4 signal modules (DI/DO/AI/AO), with diagnostics capability and high-precision F-DO module, incl. bus module time stamping Bus slot ET 200M distributed I/O for PROFINET with 2 signal modules Operational power supplies PS 407 (DI/DO) Main module S7-400 CPU 417H PCS 7 signal box for connection to distributed I/O via a connecting cable and 4 front end plugs Communications processors Communications modules, incl. FO 0... +60 C Dimensions in mm (W x H x D) 665 x 565 x 385 approx. 30 kg 5... 40 C Dimensions in mm (W x H x D) 620 x 598 x 845 approx. 68 kg Training Case S7-400F/H with 2x CPU 417H, complete election and ordering data 6ZB2 310-0CB00 SIMATIC PCS 7 Case Level 2 (incl. PCS 7 training I/O box) 6ZB2 320-0AK00 6 Siemens ITC 10/2012
Siemens AG 2012 Training Cases SIMATIC Training Case PROFINET SIMATIC MICROBOX 427B Training Case The training module is used for practical exercises on programming, operator control, and commissioning of distributed I/O with PROFINET. The training case is used for practical exercises on programming, operator control and commissioning for Embedded Automation with MICROBOX 427B. The training module comprises a CPU 315-2PN/DP, The training case consists of a SIMATIC S7 MICROBOX 427B SCALANCE X208, IE/DP Link PN IO, and a modular ET 200S PN. automation system. The automation system is mounted in a A 37-pin terminal block permits the connection of a simulation transport case. It comprises: model. Mounting rail CPU 315-2PN/DP Load current supply SCALANCE X 208 switch MICROBOX 427B IE/DP Link PN IO Monitor, keyboard, and mouse ET200S PN (IM 151-3PN interface module) ET 200S PN (IM 151-3PN interface module) 2 digital input modules 4 DI x 24 V DC 2 Digital input modules 4 DI x 24 V DC 2 digital output modules 4 DO x 24 V DC/0.5 A 2 Digital output modules 4 DO x 24 V DC/0.5 A 37-pin terminal block DI/DO 37-pin terminal block DI/DO 0... +60 C Dimensions in mm (W x H x D) 250 x 350 x 300 approx. 7 kg PROFINET Training Case 6ZB2 520-0AG02 0... 60 C Dimensions in mm (W x H x D) 680 x 530 x 480 approx. 23 kg SIMATIC MICROBOX 427B Training Case 6ZB2 310-0CF00 Siemens ITC 10/2012 7
Training Cases SIMATIC/MASTERDRIVES IWLAN Training Case Siemens AG 2012 Training Case MICROMASTER 4 The training case is used for practical exercises on the commissioning of Industrial Wireless LAN with security in wireless networks. The MICROMASTER 4 40 6AG1 062-1AA07-0AA0 training case with pulse generator and brake The training case can be used for customer presentations and in order to convey technical knowledge on configuring, commissioning and service. The training case consists of wireless LAN (SCALANCE W) and security (SCALANCE S) components. The system is mounted in a transport case. It comprises: The handy training case comprises a 1LA asynchronous motor and MICROMASTER 4 converter. The digital inputs and outputs are accessible by switches and LEDs. The analog input is controlled by a potentiometer. There are different devices with Mounting rail MICROMASTER 410, 420 or 440. Load current supply The MICROMASTER 440 motor can also be equipped with a SCALANCE W788-2RR SCALANCE W784-1RR brake and/or impulse generator. The load apparatus is a precise and and efficient block brake. SCALANCE S613 SCALANCE X208 SOFTNET SECURITY CLIENT Protection class in accordance with MODULAR OUTLET MIT POWER INSERT IP20 0... +40 C Dimensions in mm (W x H x D) 355 x 260 x 180 0... 60 C Dimensions in mm (W x H x D) 390 x 310 x 290 approx. 12 kg IWLAN Training Case 6ZB2310-0CE00 without brake with brake Training Case MICROMASTER 420 with BOP operator control panel Training Case MICROMASTER 440 with BOP operator control panel Short identifier: TG-MM4 with pulse generator module and transmitter with load apparatus without pulse generator module and transmitter with load apparatus without pulse generator module and transmitter without load apparatus PROFIBUS extension set for MICROMASTER 420, 430, 440 approx. 10 kg approx. 12 kg 6AG1 062-1AA02-0AA0 6AG1 062-1AA07-0AA0 6AG1 062-1AA06-0AA0 6AG1 062-1AA02-0AA1 6ZB2 490-0AA00 8 Siemens ITC 10/2012
Siemens AG 2012 Training Cases SINAMICS Training Case SINAMICS G120 Training Case SINAMICS S120 Similar to illustration This training case was developed for the training with and demonstration of the G120 on site. It can be used to demonstrate and increase the knowledge of the wide range of G120 functions. To operate the training case versions without control unit, a CU from the range of the SINAMICS G120 family must be added. A selection is available at www.siemens.de/sinamics-g120. Adapter cables are included to adapt the different terminal connections of the CUs to the case. PM240 Power Module, size A BOP20 Basic Operator Panel 1LA asynchronous motor with incremental encoder Load equipment Simulator field for digital inputs and outputs Power cable Storage and transport case Storage Operation Dimensions in mm (W x H x D) 540 x 500 x 400 approx. 10 kg SINAMICS G120 Training Case with CU230P-2 HVAC, 230 V without CU, 115 V without CU, 230 V -20... +60 C 5...40 C 6ZB2 480-0CG00 6ZB2 480-0CH00 6ZB2 480-0CJ00 The training case is used for training and acquisition of the SINAMICS S120 drive system. It is also suitable for use in laboratory testing and as a drive for the SIMOTION Motion Control system. With the SIMOTION D435 upgrade kit the SINAMICS S120 training case becomes a SIMOTION D training unit. Carrying case optimized for volume and weight Completely assembled and connection-ready, with wheels for transport Power source voltage either 1 230 V AC or, with a transformer, 1 115 V AC (USA) Feed of power back into power grid not possible The drive system consists of: - CU320-2 control unit and TB30 terminal board - Smart Line module 5 kw, double motor module 3 A - 1 synchronous motor 1FK7022-5AK71-1DG3 with incremental transmitter sin/cos 1V pp 2048 S/R and DRIVE-CliQ interface - 1 synchronous motor 1FK7022-5AK71-1LG3 with absolute value transmitter 2048 S/R and DRIVE-CliQ interface; absolute value transmitter EnDat 512 S/R - Referencing discs for situation monitoring Operating box for setpoint/actual value coupling by means of clamps Connection-ready for an external motor, for example an asynchronous motor The training case is delivered ready for presenting, with a demo project on a CompactFlash card and with documentation. 1230VAC/ 50 Hz about transformer 1 115 V AC (USA) (not included) Dimensions in mm (W x H x D) 320 650 330 approx. 30 kg Training Case SINAMICS S120 TK-SIN-CU320-2 2 shaft version with 1FK7 motors with CU320-2 DP and demo 6ZB2480-0CM00 project with CU320-2 PN and demo 6ZB2480-0CN00 project on Transformer 6AG1 064-1AA02-0AA0 1115VAC/1230VAC Operating box SINAMICS 6AG1 064-1AA01-0AA0 (when ordered separately) Siemens ITC 10/2012 9
Training Cases SINAMICS Training Case Asynchronous Motor ASM Siemens AG 2012 Training Case SINAMICS Safety Integrated The training case serves as a supplement to the SIMATICS 120 training case for applications and asynchronous motors. Together, both training cases are used for training and acquisition of the SINAMICS S120 Vector Control drive system and, in conjunction with the AOP30, for simulating SIMATICS cabinet devices.they are also suitable for use in laboratory testing. Normed asynchronous motor 1LA7060-2AA10-Z with KTY temperature sensor and HTL incremental transmitter Cabinet mounted SMC30 sensor module for transmitter connection via DriveCLiQ DC 24 V connector cable for SMC30 External momentum can be regulated by mechanical brake 24 V DC Dimensions in mm (W x H x D) 377 x 210 x 277 approx. 12 kg Training Case ASM 6ZB2 480-0CB00 The training case can be used for customer presentations and for passing on technical know-how regarding configuration, commissioning, and service. The operation with CPU or TM can be selected over switches. In general the the training case is used in combination with the Training Case SINAMICS S120, 2-axis system. SIMATIC S7-300 CPU 315F-2 PN/DP 2 signal modules SM 326 with inputs and outputs Terminal modul TM54F 1 emergency stop button, 2 switches, 1 LED display DRIVE-CliQ-Cable Integrated 24 V power supply for the modules Storage and transport case Storage and transport -20... +60 C Operation 5... 40 C Dimensions in mm (W x H x D) 340 x 320 x 300 approx. 8 kg Training Case SINAMICS Safety Drives 6ZB2 480-0CK00 10 Siemens ITC 10/2012
Siemens AG 2012 Training Cases SINAMICS/SIMOTION Training Case SINAMICS DCM Training Case HMI Simulator The training case can be used for customer presentations and for passing on technical know-how regarding configuration, commissioning, and service. The case contains all components required for operation. Alternatively, an external motor can be connected. Motor cables and tachometer are connected by means of connectors. If necessary, the integrated line filter can be deactivated using jumper plugs. Control units: one Advanced CUD and one Standard CUD CBE20 Communication Board BOP20 Basic Operator Panel AOP30 Advanced Operator Panel TM15 and TM31 terminal modules Operator box, with connected terminal strips 30 A power unit, 4-quadrant operation Separately excited DC motor 3.9 A with analog tachometer and incremental encoder Gauges for armature voltage, armature current, speed and field current Line filter, line reactors, semiconductor fuses PROFIBUS cable Storage and transport case with transport rollers 3 400 V AC Storage and transport -20... +60 C Operation 5... 40 C Dimensions in mm (W x H x D) 680 x 700 x 430 approx. 72 kg For operator control and monitoring with SIMOTION D, there is an HMI simulator training case, comprising a panel and an ET 200PN distributed I/O module to which a simulation module is connected. Alternatively, the HMI can be simulated via a PC/PG. The HMI Simulator training case comprises an operator panel an ET 200M distributed I/O module with simulation module Storage and transport -20... +60 C Operation 5... 40 C Dimensions in mm (W x H x D) 540 x 500 x 380 approx. 7 kg HMI case for SIMOTION D435 with ET 200 and OP 6ZB2 470-0AK00 Training Case SINAMICS DC_M 6RX1 800-0SM00 Siemens ITC 10/2012 11
Training Cases SIMOTION Training Case SIMOTION D425-2 DP/PN Siemens AG 2012 Upgrade Module SIMOTION D425-2 DP/PN For SIMOTION D applications, the SINAMICS S120 case is supplied with a D425-2 DP/PN control unit. The training case can be used for training with and acquisition of the SIMOTION D motion control system. It is also suitable for test applications in laboratories. The SIMOTION D425-2 DP/PN upgrade module makes possible problem-free upgrading of the SINAMICS S120 Training Case for purposes of training and acquisition with the SIMOTION D Motion Control system. It is also suitable for use in laboratory testing. Case with optimized weight and size Completely assembled with transport rollers and ready to plug in Not regenerative Drive system comprising - SIMOTION D425-2 DP/PN control with TB30 Terminal Board - Smart Line Module 5 kw - Double Motor Module 3 A - 1 synchronous servo motor 1FK7022-5AK71-1AG3 with incremental encoder sin/cos 1 Vpp - 1 synchronous servo motor 1FK7022-5AK71-1LG3 with absolute encoder 2048 and DRIVE-CLiQ interface - Reference disks for position monitoring Operator box for setpoint/actual value linkage via terminals Prepared connection option for an external motor, e.g. asynchronous motor The training case is supplied ready for presentation, including demonstration project and license for technology package on CompactFlash Card and documentation. The SCOUT engineering software is included in the scope of supply. about transformer 1 115 V AC (USA) (not included) Dimensions in mm (W x H x D) 320 x 650 x 330 approx. 34 kg The upgrade module consists of: SIMOTION D425-2 DP/PN control unit Construction angle CompactFlash card with a demo project and license for technology package Documentation The Engineering-Software SCOUT is contained in the extent of supply Input voltage 24 V from SINAMICS case Upgrade module SIMOTION D425-2 DP/PN for Training Case 6ZB2470-0AAL00, with demo project on CompactFlash card 6ZB2 470-0AM00 Training Case SIMOTION D425-2 TK-SIM-D425-2 CompactFlash Card with demo project MultiAxes Package Licence for D425/D425-2, SIMOTION Engineering-Software SCOUT 6ZB2 470-0AL00 12 Siemens ITC 10/2012
Siemens AG 2012 Training Cases SINUMERIK Training Rack SINUMERIK 840D sl Training Case SINUMERIK 840D sl Training Rack SINUMERIK 840D solution line The SINUMERIK 840D solution line training rack is used for practical exercises on operator control, programming, commissioning, and service tasks. Simulation field incl. SIMATIC ET200S input, output and IM modules OP 012 with PCU 50.5 MCP483 IE machine control panel SINUMERIK 840D sl (NCU 720.3 with SW 4.x) NX10 SINAMICS S120 - ALM 16 KW - 1-axis module 3 A - 2-axis module 2x 5 A 1 x synchronous motor 1FK7044-7AF71 with incremental encoder 1 x synchronous motor 1FK7060-5AF71 with absolute encoder 1 x standard asynchronous motor 1LA7070-4AB10 with HTL encoder Prepared for wiring for Safety Integrated functionality The SINUMERIK 840D solution line training rack completely assembled with CE marking, the adaptation programs are installed. Customer-specific adaptations can be made. 3 400 V AC Storage and transport -20... +60 C Operation +5... +40 C Dimensions in mm (W x H x D) 660 x 1 696 x 600 approx. 150 kg This training case is used for practical training in the commissioning and servicing of the SINUMERIK 840D sl. The training case can also be used for demonstrations. Training case SINUMERIK 840D sl OP is required as the operator panel. Case with transport wheels SINUMERIK 840D sl (NCU720.3 for SW 4.x) SINAMICS drive for 2 axes 2 x 1FK7022-5AK71 servo motors with DRIVE-CliQ interface 1 incremental and 1 absolute measuring system The Training case SINUMERIK 840D sl is delivered complete with PLC program ready for demonstration. Training case SINUMERIK 840D sl OP is used as the operator panel. Protection class in accordance with IP00 Storage and transport -5... +60 C Operation +5... +40 C Dimensions in mm (W x H x D) 320 x 650 x 330 approx. 30 kg with SINUMERIK 840D solution line Training Case SINUMERIK 840D solution line 6ZB2 410-0BG00 Training rack SINUMERIK 840D solution line 6ZB2 410-0BJ00 Siemens ITC 10/2012 13
Training Cases SINUMERIK Siemens AG 2012 Training Case SINUMERIK 840D sl OP This training case is used as the operator panel together with the SINUMERIK 840D sl training case for practical training in the commissioning and servicing of the SINUMERIK 840D sl. These two training cases can also be used for demonstrations. Hart shell case Operator panel OP010C with PCU50.5 Software SINUMERIK Operate 4 Machine control panel MCP 483C IE The SINUMERIK 840D sl OP training case can only be used together with the SINUMERIK 840D sl training case. Protection class in accordance with IP00 Storage and transport -5... +60 C Operation +5... +40 C Dimensions in mm (W x H x D) 770 x 630 x 320 approx. 32 kg Training Case SINUMERIK 840D sl OP 6ZB2 410-0BH00 14 Siemens ITC 10/2012