FERRIS PARTS MANUAL IS000Z Series Zero-Turn Riding Mower Tractor: Model IS000Z/D IS000Z/KAV2 IS000ZKAV2/ Mower Deck: Model 000/ 000/2 Ferris Industries North Main Street Munnsville, NY 0 800-- 22 Rev. No. 0 Rev. Date: /200 TP 00-00-0-Z-F
Important Note Ferris Industries, Inc. has recently completed a voluntary recall of the IS000Z/D tractor and 000/2 mower deck to upgrade some components to current production standards. The machines involved with this upgrade will need to use different parts groups listed in this manual than what their serial number would designate. There are notations on the parts list pages affected by the upgrade, instructing to use a specific group or parts for replacements. Below is a complete list of models and serial numbers affected by the upgrade. IS000Z/D Tractors: -, 2,,,, 8, 20-22, 2-,, -, 8-, -88, 0-2, 2-2, 2-2, 28-0, 08-, -, -, - 000/2 Mower Decks: -,, -,, 20-22, 2-,, -8, 0-0, 2-, -28, 220-2, 2-2, 2, 2, 28-2, 28, 2, 2-2, 2-22, 2-28, 00-2, 2-, -, -, -, -8, 00, 02, 0, 0-, 8, 20-22, 2-
Table of Contents RIDER COMPONENTS Main Frame and Front Suspension Group...............................................2 Floor & Brake Cover Group........................................................... Seat & Seat Mount Group............................................................. Fuel Tank & Mount Group.............................................................8 Fuel Supply Hose Group............................................................ Instrument & Control Panel Group....................................................2 Engine & Mount Groups............................................................. Engine Accessories Group..........................................................20 Pump Mount & Drive Group..........................................................22 PTO Clutch & Anchor Group.........................................................28 Gearbox & Mount Group............................................................ Motion Control Group-Upper.........................................................8 Motion Control Group-Lower.........................................................0 Hood, Bumper & Shield Groups......................................................2 Hydraulic Groups.................................................................. Parking Brake Group-Upper..........................................................0 Parking Brake Group-Lower..........................................................2 Rear Suspension Group............................................................. Reservoir, Filter, Fuel Pump Mount, Battery & Alarm Group............................... Deck Lift Group....................................................................8 Wheels & Tires Group...............................................................0 HP Electrical Service Schematics................................................2-2 HP Electrical Service Schematics................................................- Decals - Brand, Model, Safety & Operation.............................................2 MOWER DECK COMPONENTS Mower Deck - Housing, Covers, Spindles & Blades............................... & Mower Deck - Belt, Pulleys & Idler Arm.........................................8 & 80 Mower Deck - Rollers & Casters...................................................82 2 Mower Deck - Housing, Covers, Spindles & Blades...............................8 & 8 2 Mower Deck - Belt, Pulleys & Idler Arm.............................................88 2 Mower Deck - Rollers & Casters...............................................0 & 2 & 2 Mower Deck - Rear Mount Bars.............................................. REFERENCE INFORMATION: Torque Specification Chart.............................................Inside Back Cover Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A, B 2 2 8 2 2 A, B 22 2 2 2 2 0 2 28 2 8 20 2 A, B 28 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 2 TP 00-00-0-Z-F
Main Frame & Front Suspension Group REF NO. PART NO. QTY. DESCRIPTION A 280 MAIN FRAME (hp model - serial no. -2) B MAIN FRAME (hp model - serial no. 2 & up) (2hp model - all) 2 FRONT FRAME A 8 SUSPENSION ARM-RH (hp model - all) (2hp model S/N 2 & up) B 2 SUSPENSION ARM-RH (2hp model S/N -20) A SUSPENSION ARM-LH (hp model - all) (2hp model S/N 2 & up) B 20 SUSPENSION ARM-LH (2hp model S/N -20) 2 2 CAP 2 2 NUT, Hex, Slotted, /- 220-2 PIN, Cotter 8 20 2 WASHER, / 2088 BEARING, Tapered Roller 22 2 SEAL, Grease 2 YOKE, Caster 2 22-2 2 CAPSCREW, Hex Hd, /- x 22 8 SEAL, Rod End 220 BALL JOINT, /- 02 2 SPACER, Short 20 NUT, Hex, Jam, /- 22-2 2 CAPSCREW, Hex Hd, /- x 8 0 2 SPACER, Long 228 NUT, Hex, Nylon Lock, /- 20 20-8 CAPSCREW, Hex Hd, /2-20 x -/ 2 208 NUT, Hex, Nylon Lock, /2-20 22 208-2 CAPSCREW, Hex Hd, /2-20 x -/ 2 00 PLATE, Suspension Arm Support 2 2 2 SET SCREW, Square Hd, /2- x 2-/2 2 20 NUT, Hex, Jam, /2-2 88 2 SPRING RETAINER 2 222 2 SPRING, Suspension 28 20-20 CAPSCREW, Hex Hd, -8/ x 2-/2 2 2 WASHER, /8 0-00 2 MOUNT, Shock 2-00 2 SPACER, Lift Plate 2 28 2 DAMPENER -00 SPACER 20 NUT, Hex, Side Lock, /8- Footnotes: Ref. No. B used on all IS000Z/KAV2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Floor & Brake Cover Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 8 A, B 2 Hardware for Ref. No. B IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Floor & Brake Cover Group REF NO. PART NO. QTY. DESCRIPTION A 8 FLOOR PAN (IS000Z/D - serial no. -) (IS000Z/KAV2 - serial no. -20) B 0 FLOOR PAN (IS000Z/D - serial no. & up) (IS000Z/KAV2 - serial no. 2 & up) 2 8 2 SAFETY WALK 20 2 NUT, Hex, Nylon Lock, /-8 20-8 CAPSCREW, Hex Hd, /-8 x 2 WASHER, / 20 BRAKE COVER PANEL 2208 BODY CLIP, /-8 8 2200 2 VALVE, Fuel Shut Off 28 2 RUBBER PAD 228 2 GROMMET 00 2 SPACER 2 20 2 SHOULDER BOLT, /8 x /8 Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Seat & Seat Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 2A, 2B 8 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Seat & Seat Mount Group REF NO. PART NO. QTY. DESCRIPTION 220 SEAT, Gray (complete) * 220-2 CUSHION, Bottom, Gray * 220- CUSHION, Back, Gray * 220 2 ARM REST, Black * 208- SEAT ADJUSTER RAILS (Set) 2A 2 SEAT MOUNT (IS000Z/D, serial no. -) 2B SEAT MOUNT (IS000Z/D, serial no. & up) SEAT STOP ROD (IS000Z/D, serial no. 2 & up) 200 COLLAR, / Set (IS000Z/D, serial no. 2 & up) 20-2 2 CAPSCREW, Hex Hd, /8- x 20 NUT, Hex, Nylon Lock, /-8 20 2 NUT, Hex, Nylon Lock, /8-8 20-2 CAPSCREW, Hex Hd, /2- x -/2 28 WASHER, /2 22 SPRING, Compression 20 NUT, Hex, Jam, /2-2 WASHER 20 NUT, Hex, Nylon Lock, /2-222 2 RUBBER BUMPER 220 2 SCREW, #-2 x 220 SWITCH,NO/NO (hp model ONLY) * 220 SWITCH, NO/NC (2hp model ONLY) 202 2 NUT, Hex, #-2 8 22 RUBBER BUMPER Footnotes: Ref. No. 2B, & used on all IS000Z/KAV2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 8 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 8 TP 00-00-0-Z-F
Fuel Tank & Mount Group REF NO. PART NO. QTY. DESCRIPTION FUEL TANK, LH * 2 Filler Neck 2 FUEL TANK, RH * 2 Filler Neck 228 2 FUEL TANK CAP 200 2 PLATE, Fuel Tank Mount 2 WASHER, / 20 8 WASHER, Lock, / 20-8 CAPSCREW, Hex Hd, /-8 x / 8 20-8 8 CAPSCREW, Hex Hd, /-8 x 208 8 BODY CLIP, /-8 28 2 RUBBER PAD 20-8 2 CAPSCREW, Hex Hd, /8- x 2 2 2 WASHER, /8 2 SUPPORT, Fuel Tank 228 2 NUT, Hex, Serrated Flange, /8- Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Fuel Supply Hose Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 2 8 LH Fuel Tank RH Fuel Tank Connect to Fuel Filter 2 Connect to Carburetor HP Model IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Fuel Supply Hose Group REF NO. PART NO. QTY. DESCRIPTION 08-2 HOSE, 2 2200 2 VALVE, Fuel Shut Off 208 CLAMP, Hose (hp model) * 208 CLAMP, Hose (2hp model) 08-8 HOSE, 8 08-8 HOSE, 8 08-2 HOSE, 2 08-2 WIRE LOOM, 8 08- WIRE LOOM, 08- WIRE LOOM, * FUEL FILTER 08-2 HOSE, 2 2 * FUEL PUMP 08-2 HOSE, 2 Footnotes: * See you local Briggs & Stratton Dealer for service parts. IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Instrument & Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A, B 2 2 8 8 20 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 2 TP 00-00-0-Z-F
Instrument & Control Panel Group REF NO. PART NO. QTY. DESCRIPTION A 00 CONTROL PANEL-RH B 2 CONTROL PANEL-RH (IS000Z/D, serial no. -2 only) 2 0 HANDLE, Throttle Control 2 CABLE, Throttle Control (hp model) * CABLE, Throttle Control (2hp model) 20 2 NUT, Hex, Nylon Lock, /-20 20-2 CAPSCREW, Hex Hd, /-20 x / CABLE, Choke Control (hp model) * 0 CABLE, Choke Control (2hp model) 2280 SWITCH, PTO 8 202 SWITCH, Ignition, complete (includes Ref -) 228 KEY, Ignition, Molded (set of 2) 220 COVER 22 PLASTIC NUT 2 222 STEEL NUT 22 WASHER 22-8 SCREW, Allen Head, /-20 x /2 2 GAUGE PANEL 22 GAUGE, Warning, Oil/Temp 228 GAUGE, Water Temperature (hp model only) 8 228 GAUGE, Voltmeter 2000 HOURMETER 20 22800 HOLE PLUG (2hp model only) Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Engine & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Engine Accessories Group 2 8 2 8 20 8 2 2 2 22 2 22 2 2 20 2 28 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Engine & Mount Group REF NO. PART NO. QTY. DESCRIPTION 220 ENGINE, Briggs & Stratton, Gas, Model 0 G 2 2 ENGINE MOUNT-RH 20 WASHER, Lock, / 22 CAPSCREW, Hex Hd, M8 x 0mm 20-20 CAPSCREW, Hex Hd, /8- x 2-/2 2 WASHER, /8 22 CAPSCREW, Hex Hd, M8 x 2mm 8 20 ENGINE MOUNT-LH 22 2 SPACER, Engine Mount 8 HUB & SHAFT ASSEMBLY, complete (includes Ref -) 20 NUT, Hex, Jam, /- 2 20 WASHER, / 80 HUB (serial no. -) * 28 HUB (serial no. & up) 808 STUB SHAFT 22 CAPSCREW, Hex Hd, M8 x 20mm 20-8 CAPSCREW, Hex Hd, /-8 x 22 2 ENGINE MOUNT Rubber, #0 (serial no. -) * 2280 2 ENGINE MOUNT Rubber, #2 (serial no. & up) 8 222 2 ENGINE MOUNT, Rubber, #0 (serial no. -) * 22 2 ENGINE MOUNT, Rubber, #0 (serial no. & up) 2 ENGINE MOUNT RAIL-LH 20 22 8 NUT, Hex, Serrated Flange, /-8 2 22 WASHER, Iso Mount 22 20 NUT, Hex, Nylon Lock, /8-2 2 ENGINE MOUNT RAIL-RH 2 2 8 WASHER, / 2 208-2 2 CAPSCREW, Hex Hd, /2-20 x -/2 2 28 2 WASHER, /2 2 MOUNT, Engine 28 208 2 NUT, Hex, Nylon Lock, /2-20 IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the Engine & Mount Group listed on page &. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: Ref. No. 2-28 used on serial no. & up IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) TP 00-00-0-Z-F
Engine & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Engine Accessories Group 2 2 8 2 20 2 2 2 8 8 22 2 2 2 20 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Engine & Mount Group REF NO. PART NO. QTY. DESCRIPTION 220 ENGINE, Briggs & Stratton Gas, Model 0 G 2 08 ENGINE MOUNT-RH 20 WASHER, Lock, / 22 CAPSCREW, Hex Hd, M8 x 0mm 20-20 CAPSCREW, Hex Hd, /8- x 2-/2 2 WASHER, /8 22 CAPSCREW, Hex Hd, M8 x 2mm 8 0 ENGINE MOUNT-LH 22 2 SPACER, Engine Mount 220-8 STUB SHAFT 22 CAPSCREW, Hex Hd, M8 x 20mm 2 20-8 8 CAPSCREW, Hex Hd, /-8 x 2280 2 ENGINE MOUNT Rubber, #2 22 2 ENGINE MOUNT, Rubber, #0 ENGINE MOUNT RAIL-LH 22 8 NUT, Hex, Serrated Flange, /-8 22 WASHER, Iso Mount 8 20 NUT, Hex, Nylon Lock, /8- ENGINE MOUNT RAIL-RH 20 20-8 8 CAPSCREW, Hex Hd, /8- x 2 2 WASHER, /8 22 208-2 2 CAPSCREW, Hex Hd, /2-20 x -/2 2 28 2 WASHER, /2 2 MOUNT, Engine 2 208 2 NUT, Hex, Nylon Lock, /2-20 2 228 NUT, Hex, Serrated Flange, /8- Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) TP 00-00-0-Z-F
Engine & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 22 2 2 20 2 8 8 IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 8 TP 00-00-0-Z-F
Engine & Mount Group REF NO. PART NO. QTY. DESCRIPTION 22 ENGINE, Kawasaki Model FD-0V 2 2280 FITTING, Oil Drain Adapter 22802 FITTING, /8NPT Elbow 22 2 FITTING, /8NPT - /2 Str. 22 2 HOSE CLAMP 08- HOSE, 082- WIRE LOOM, 8 2 CAP, /8NPT 20- CAPSCREW, Hex Hd, /-8 x / ANCHOR, Oil Drain 20 NUT, Hex, Nylon Lock, /-8 2 0 PLATE, Engine Mount 0 SUPPORT, Engine Plate 20-2 2 CAPSCREW, Hex Hd, /8- x -/ 2 2 WASHER, /8 22 CAPSCREW, Hex Hd, M x 2mm 228 2 NUT, Hex, Serrated Flange, /8-8 208 2 NUT, Hex, Nylon Lock, /2-20 28 2 WASHER, /2 20 0 MOUNT, Engine Plate 2 208-2 2 CAPSCREW, Hex Hd, /2-20 x -/ 22 2 BAFFLE, Radiator Footnotes: See you local Kawasaki Engine Dealer for service parts. IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Engine Accessories Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2A 8 2B 8 20 2 22 2 8 2 2 2 2 2 2 28 8 2 0 8 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider Copyright 200 Ferris Industries. All Rights Reserved. 20 TP 00-00-0-Z-F
Engine Accessories Group REF NO. PART NO. QTY. DESCRIPTION 220-2 RADIATOR SCREEN 2A MOUNT, Overflow Bracket (hood support-mounted) 2B 2 MOUNT, Overflow Bracket (radiator-mounted) 8 AIR BAFFLE-RH 2 RADIATOR COVER AIR BAFFLE-LH * CAPSCREW, Hex Hd, M x mm 2 WASHER, Lock, / 8 2 WASHER, / * RADIATOR & OVERFLOW KIT (800) * RADIATOR SUPPORT KIT (800) 20-8 2 CAPSCREW, Hex Hd, /-20 x 2 * IGNITION MODULE 20-2 CAPSCREW, Hex Hd, /-20 x / 22 NUT, Hex, Serrated Flange, /-20 * MUFFLER (802) * * ADAPTER (802) 8 SUPPORT, Air Cleaner 20-2 CAPSCREW, Hex Hd, /-8 x / 8 2 WASHER, / 22 2 NUT, Hex, Serrated Flange, /-8 20 22 PRE-CLEANER 2 222 ADAPTER INSERT 22 * AIR CLEANER MOUNT BRACKET (800) 2 * AIR CLEANER (8008) 2 * 2 HOSE CLAMP 2 * INLET HOSE (808) 2 2 2 CAPSCREW, Hex Hd, M8 x mm 2 20 2 WASHER, Lock, / 28 8 SUPPORT, Muffler 2 2 WASHER, Lock, mm 0 2 CAPSCREW, Hex Hd, M x 0mm 8 MUFFLER CLAMP, complete (includes Ref 0 & ) 2 2 2 WASHER, Lock, / 200 2 NUT, Hex, /-20 20-8 2 CAPSCREW, Hex Hd, /-8 x 20 2 NUT, Hex, Nylon Lock, /-8 Footnotes: * See you local Briggs & Stratton Dealer for service parts. IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider TP 00-00-0-Z-F 2
Pump Mount & Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Hydraulic Group A, B 0 22 2 2 2 8 8 A, B A, B 8 20 28 2 8 22 2 2 2 2 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N -20) Copyright 200 Ferris Industries. All Rights Reserved. 22 TP 00-00-0-Z-F
Pump Mount & Drive Group REF NO. PART NO. QTY. DESCRIPTION A 2 PUMP MOUNT PLATE (hp model) B 8 PUMP MOUNT PLATE (2hp model) 2 208- CAPSCREW, Hex Hd, /2-20 x -/ WASHER, Retaining 208 NUT, Hex, Nylon Lock, /2-20 2282 2 PULLEY, Pump Drive 228 2 HUB, Taper Lock 22 2 KEY, mm Sq. x 2mm 8 20-8 CAPSCREW, Hex Hd, /-20 x 2 SPACER, Pulley (2hp model only) A 228 PULLEY, Crankshaft (hp model) B 2280 PULLEY, Crankshaft (2hp model) A 00- KEY, / Sq. x -/2 (hp model) B 00-2 KEY, / Sq. x (2hp model) 2 22 BELT, Pump Drive (set of 2) 2 RETAINER, Idler Arm SHAFT, Idler Pivot 22 2 BUSHING, Brass PUMP DRIVE IDLER ARM 20-2 2 CAPSCREW, Hex Hd, /8- x 8 2 8 WASHER, /8 22 PULLEY, Idler, Flat 20 0-00 SPACER 2 SPACER 22 20 2 NUT, Hex, Nylon Lock, /8-2 282 SPRING, Extension 2 20-0 CAPSCREW, Hex Hd, /2- x 2 28 WASHER, /2 2 08-.2 HOSE, -/ 2 20 NUT, Hex, Jam, /2-28 20 NUT, Hex, Nylon Lock, /2-2 20-8 CAPSCREW, Hex Hd, /8- x 0 228 NUT, Hex, Serrated Flange, /8- IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the Pump Mount & Drive Group listed on page 2 & 2. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N -20) TP 00-00-0-Z-F 2
Pump Mount & Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Hydraulic Group 0 22 2 2 2 8 8 8 A, B 20 28 2A, 2B 8 22A, 22B 2 2A, 2B 2 2 2 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) Copyright 200 Ferris Industries. All Rights Reserved. 2 TP 00-00-0-Z-F
Pump Mount & Drive Group REF NO. PART NO. QTY. DESCRIPTION PUMP MOUNT PLATE 2 208- CAPSCREW, Hex Hd, /2-20 x -/ -00 WASHER, Retaining 208 NUT, Hex, Nylon Lock, /2-20 2282 2 PULLEY, Pump Drive 228 2 HUB, Taper Lock 22 2 KEY, mm Sq. x 2mm 8 20-8 CAPSCREW, Hex Hd, /-20 x 0 SPACER, Stub Shaft (hp model) 2280 PULLEY, Crankshaft 00-2 KEY, / Sq. x 2 22 BELT, Pump Drive (set of 2) 2 RETAINER, Idler Arm SHAFT, Idler Pivot 22 2 BUSHING, Brass PUMP DRIVE IDLER ARM A 20-2 CAPSCREW, Hex Hd, /8- x (S/N -) B 20-2 CAPSCREW, Hex Hd, /8- x (S/N & up) 8 2 8 WASHER, /8 22 PULLEY, Idler, Flat 20-00 SPACER 2A -00 SPACER (S/N -) 2B SPACER (S/N & up) 22 20 NUT, Hex, Nylon Lock, /8-22A 20 NUT, Hex, Nylon Lock, /8- (S/N -) 22B 20 NUT, Hex, Side Lock, /8- (S/N & up) 2A 2288 SPRING, Extension (S/N - ) 2B 228 SPRING, Extension, Swivel End (S/N & up) 2 20-0 CAPSCREW, Hex Hd, /2- x 2 28 WASHER, /2 2 08-.2 HOSE, -/ 2 20 NUT, Hex, Jam, /2-28 20 NUT, Hex, Nylon Lock, /2-2 20-8 CAPSCREW, Hex Hd, /8- x 0 228 NUT, Hex, Serrated Flange, /8-0 SPACER, Pump Drive Idler 2 22 SPRING ANCHOR BRACKET (S/N & up) 20-2 CAPSCREW, Hex Hd, /8- x (S/N -) * 20- CAPSCREW, Hex Hd, /8- x -/2 (S/N & up) Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) TP 00-00-0-Z-F 2
Pump Mount & Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Hydraulic Group 0 22 2 2 2 8 8 8 20 28 2 8 2 2A, 2B 2 2 2 2 IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N 2 & up) Copyright 200 Ferris Industries. All Rights Reserved. 2 TP 00-00-0-Z-F
Pump Mount & Drive Group REF NO. PART NO. QTY. DESCRIPTION 8 PUMP MOUNT PLATE 2 208- CAPSCREW, Hex Hd, /2-20 x -/ WASHER, Retaining 208 NUT, Hex, Nylon Lock, /2-20 2282 2 PULLEY, Pump Drive 228 2 HUB, Taper Lock 22 2 KEY, mm Sq. x 2mm 8 20-8 CAPSCREW, Hex Hd, /-20 x 2 SPACER, Pulley 2280 PULLEY, Crankshaft 00-2 KEY, / Sq. x 2 22 BELT, Pump Drive (set of 2) 2 RETAINER, Idler Arm SHAFT, Idler Pivot 22 2 BUSHING, Brass PUMP DRIVE IDLER ARM 20-2 CAPSCREW, Hex Hd, /8- x 8 2 8 WASHER, /8 22 PULLEY, Idler, Flat 20 0-00 SPACER 2 SPACER 22 20 NUT, Hex, Nylon Lock, /8-2A 282 SPRING, Extension (S/N 2-0) 2B 228 SPRING, Extension, Swivel End (S/N & up) 2 20-0 CAPSCREW, Hex Hd, /2- x 2 28 WASHER, /2 2 08-.2 HOSE, -/ 2 20 NUT, Hex, Jam, /2-28 20 NUT, Hex, Nylon Lock, /2-2 20-8 CAPSCREW, Hex Hd, /8- x 0 228 NUT, Hex, Serrated Flange, /8-22 SPRING ANCHOR BRACKET 2 20- CAPSCREW, Hex Hd, /8- x -/2 20 NUT, Hex, Side Lock, /8- Footnotes: IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N 2 & up) TP 00-00-0-Z-F 2
PTO Clutch & Anchor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 2 A, B 2 8 See Gearbox & Mount Group 20 8 2 2 2 2 2 2 22 2 28 2 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N -20) Copyright 200 Ferris Industries. All Rights Reserved. 28 TP 00-00-0-Z-F
PTO Clutch & Anchor Group REF NO. PART NO. QTY. DESCRIPTION 220 ELECTRIC CLUTCH 2 RETAINER, Clutch A CRANKSHAFT BOLT, / x -/2 (hp model) B 2 CRANKSHAFT BOLT, M x 0mm (2hp model) 00- KEY, / Sq. x 2 (hp model only) 20 NUT, Hex, Nylon Lock, /-8 2 2 WASHER, / 2 WASHER, Fender, / 8 20-8 CAPSCREW, Hex Hd, /-8 x 20-8 2 CAPSCREW, Hex Hd, /8- x 2 2 WASHER, Fender, /8 PAD, Clutch Anchor 2 2 GROMMET CLUTCH ANCHOR 20 2 NUT, Hex, Nylon Lock, /8-20- 2 CAPSCREW, Hex Hd, /8- x -/ 2 WASHER, /8 20 TIE WRAP 8 228 NUT, Hex, Serrated FLange, /8-20-2 CAPSCREW, Hex Hd, /8- x 20 22 PULLEY, Idler 2 08 SPRING, Extension 22 20 NUT, Hex, Side Lock, /8-2 22 BELT, Clutch Drive (set of 2) 2 28 2 WASHER, /2 2 2220 2 BUSHING, Flange 2 200 GREASE FITTING 2 CLUTCH DRIVE IDLER ARM 28 0 PIVOT SLEEVE 2 20 NUT, Hex, Nylon Lock, /2- IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the PTO Clutch & Anchor Group listed on page 0 &. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N -20) TP 00-00-0-Z-F 2
PTO Clutch & Anchor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 2 8 2 See Gearbox & Mount Group A, B A, B See Pump Mount & Drive Group 20 2 22 20 8 2 A 2 2 2 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) Copyright 200 Ferris Industries. All Rights Reserved. 0 TP 00-00-0-Z-F
PTO Clutch & Anchor Group REF NO. PART NO. QTY. DESCRIPTION A 220 ELECTRIC CLUTCH (S/N - 00) B 228 ELECTRIC CLUTCH (S/N 0 & up) 2 RETAINER, Clutch A 2 CRANKSHAFT BOLT, / x (S/N - 00) B 2 CRANKSHAFT BOLT, / x -/2 (S/N 0 & up) 20 TIE WRAP CLUTCH ANCHOR 20 NUT, Hex, Nylon Lock, /-8 PAD, Clutch Anchor 8 2 WASHER, Fender, / 20-8 CAPSCREW, Hex Hd, /-8 x 2 2 WASHER, / 22 BELT, Clutch Drive (set of 2) 2 22 2 NUT, Hex, Serrated Flange, /-8 20-2 CAPSCREW, Hex Hd, /8- x 2 WASHER, /8 22 PULLEY, Idler 228 NUT, Hex, Serrated FLange, /8- A 228 NUT, Hex, Serrated Flange, /8- (S/N & up) 08 SPRING, Extension 8 20 NUT, Hex, Side Lock, /8- SPACER, Clutch Idler 20 2220 2 BUSHING, Flange 2 200 GREASE FITTING 22 CLUTCH DRIVE IDLER ARM 2 0 PIVOT SLEEVE 2 28 WASHER, /2 2 20 NUT, Hex, Nylon Lock, /2-2 22 SCREW HOOK, /8- x -/ (S/N & up) 2 20 NUT, Hex, Nylon Lock, /8- (S/N & up) Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) TP 00-00-0-Z-F
PTO Clutch & Anchor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 2 2 8 See Gearbox & Mount Group 20 8 2 2 2 See Pump Mount & Drive Group 2 2 2 2 22 28 8 2 2 IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N 2 & up) Copyright 200 Ferris Industries. All Rights Reserved. 2 TP 00-00-0-Z-F
PTO Clutch & Anchor Group REF NO. PART NO. QTY. DESCRIPTION 220 ELECTRIC CLUTCH 2 RETAINER, Clutch 2 CRANKSHAFT BOLT, M x 0mm 20 NUT, Hex, Nylon Lock, /2-20 NUT, Hex, Nylon Lock, /-8 2 2 WASHER, / 2 WASHER, Fender, / 8 20-8 CAPSCREW, Hex Hd, /-8 x 20-8 2 CAPSCREW, Hex Hd, /8- x 2 2 WASHER, Fender, /8 PAD, Clutch Anchor 2 2 GROMMET CLUTCH ANCHOR 20 NUT, Hex, Nylon Lock, /8-20- 2 CAPSCREW, Hex Hd, /8- x -/ 2 WASHER, /8 20 TIE WRAP 8 228 NUT, Hex, Serrated FLange, /8-20-2 CAPSCREW, Hex Hd, /8- x 20 22 PULLEY, Idler 2 08 SPRING, Extension 22 20 NUT, Hex, Side Lock, /8-2 22 BELT, Clutch Drive (set of 2) 2 28 2 WASHER, /2 2 2220 2 BUSHING, Flange 2 200 GREASE FITTING 2 CLUTCH DRIVE IDLER ARM 28 0 PIVOT SLEEVE 2 22 SCREW HOOK, /8- x -/ Footnotes: IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N 2 & up) TP 00-00-0-Z-F
Gearbox & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Pump Mount & Drive Group 2 8 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N -20) Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Gearbox & Mount Group REF NO. PART NO. QTY. DESCRIPTION 2 GEARBOX MOUNT BRACKET 2 228 GEARBOX 2 CARRIAGE BOLT, /2- x 22- CARRIAGE BOLT, /2- x 2 20-8 8 CAPSCREW, Hex Hd, /-8 x 20 8 WASHER, Lock, / 2 8 WASHER, / 8 208 PULLEY, Spindle (hp model) * 22 PULLEY, Spindle (2hp model) 08 2 HUB, Taper Lock 20-8 CAPSCREW, Hex Hd, /-20 x 00-2 KEY, / x 2 228 PULLEY, Gearbox Input 20 2 TAB, Mount 208 NUT, Hex, Nylon Lock, /2-20 2 NUT, Hex, Nylon Lock, /8-2 2 WASHER, /8 20-2 CAPSCREW, Hex Hd, /8- x 2 IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the Gearbox & Mount Group listed on page &. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N -20) TP 00-00-0-Z-F
Gearbox & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Pump Mount & Drive Group 2hp Model ONLY 2 8 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N 2 & up) Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Gearbox & Mount Group REF NO. PART NO. QTY. DESCRIPTION 2 GEARBOX MOUNT BRACKET 2 228 GEARBOX 2 CARRIAGE BOLT, /2- x 22- CARRIAGE BOLT, /2- x 2 20-8 8 CAPSCREW, Hex Hd, /-8 x 20 8 WASHER, Lock, / 2 8 WASHER, / 8 208 PULLEY, Spindle (hp model) * 22 PULLEY, Spindle (2hp model) 08 2 HUB, Taper Lock 20-8 CAPSCREW, Hex Hd, /-20 x 00-2 KEY, / x 2 228 PULLEY, Gearbox Input -00 WASHER, Retaining (hp model) * WASHER, Retaining (2hp model) 208 NUT, Hex, Nylon Lock, /2- Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N 2 & up) TP 00-00-0-Z-F
Motion Control Group-Upper NOTE: Unless noted otherwise, use the standard hardware torque specification chart. NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side. 2 2 2 2 2 8 2 8 20 2 22 8 8 20 8 28 20 2 2 2 2 2 8 IS000Z/D - Serial No. 2 & up IS000Z/KAV2 - All IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 8 TP 00-00-0-Z-F
Motion Control Group-Upper REF NO. PART NO. QTY. DESCRIPTION 2208 2 GRIP, Foam 2 8 MOTION CONTROL HANDLE-LH * MOTION CONTROL HANDLE-RH 20- CAPSCREW, Hex Hd, /-8 x / 20 WASHER, Lock, / 2 WASHER, / 2 2 BASE, Control Handle 20-2 CAPSCREW, Hex Hd, /8- x 2 8 20 NUT, Hex, Nylon Lock, /8-2 CONTROL ROD 22 2 BALL JOINT, /8-2 2 2 WASHER, /8 2 20-8 2 CAPSCREW, Hex Hd, /-8 x 202 NUT, Hex, /-8 20 2 CONTROL ARM MOUNT 20-2 2 CAPSCREW, Hex Hd, /8- x -/2 2- CAPSCREW, Socket Hd, /-8 x 2 20 2 NUT, Hex, /8-2 8 20-2 CAPSCREW, Hex Hd, /-8 x -/2 0-00 2 SLEEVE 20 20 NUT, Hex, Nylon Lock, /-8 2 220 2 DAMPENER 22 NEUTRAL LOCK PLATE-LH * NEUTRAL LOCK PLATE-RH 2 22 8 NUT, Hex, Serrated Flange, /-8 2 20-8 2 CAPSCREW, Hex Hd, /-8 x 2 2220 2 BUSHING, Flange 2 222 2 SPRING, Compression 2 20 2 SPRING RETURN BRACKET 28 CONTROL ARM MOUNT-LH * CONTROL ARM MOUNT-RH Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Motion Control Group-Lower NOTE: Unless noted otherwise, use the standard hardware torque specification chart. NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side. 2 A, B, C 8 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 0 TP 00-00-0-Z-F
Motion Control Group-Lower REF NO. PART NO. QTY. DESCRIPTION 2 CONTROL ROD 2 20 2 NUT, Hex, /8-2 A 2 2 LINK, Neutral Adjust-Long (hp model, S/N -) B 2 LINK, Neutral Adjust-Long (hp model, S/N & up)) C 2 LINK, Neutral Adjust-Short (2hp model) 20-2 CAPSCREW, Hex Hd, /8- x 2 2 2 WASHER, /8 222 2 BALL JOINT, /8-2 LH, Female -00 2 SPACER 8 8 2 CONTROL ARM 20 2 NUT, Hex, Nylon Lock, /8-22 2 NUT, Hex, Serrated Flange, /-20 20-2 CAPSCREW, Hex Hd, /-20 x -/ IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the Neutral Adjust Link-Long () for replacement parts. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Hood, Bumper & Shield Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 8 2 See Hydraulic Group See Fuel Tank & Mount Group 8 A, B 2A, 2B 20 2 20 2 8 2 22 22 2 2 2 20 20 2 22 2 2 28 2 0 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider Copyright 200 Ferris Industries. All Rights Reserved. 2 TP 00-00-0-Z-F
Hood, Bumper & Shield Group REF NO. PART NO. QTY. DESCRIPTION 2 ENGINE HOOD 2 28-2 SCREW, #8-2 x /8 2280 RUBBER PAD 2 2 NUT, Hex, Nylon Lock, #8-2 22-8 SCREW, Allen Hd, /-20 x / 20-8 CAPSCREW, Hex Hd, /8- x 2 WASHER, /8 8 0-00 2 SLEEVE, Pivot 2 NUT, Hex, Nylon Lock, /8-200 CLAMP, Vinyl 22 8 NUT, Hex, Nylon Lock, /-20 2 208- PIN, Cotter 208- RUBBER LATCH 08- PIN, Clevis 08-20 BODY MOLDING, 20 2 HOOD MOUNT-LH 2 HOOD MOUNT-RH 8 228 8 NUT, Hex, Serrated Flange, /8- A 2 REAR HOOD SUPPORT (S/N -) B 22 REAR HOOD SUPPORT (S/N & up) 20 20-8 2 CAPSCREW, Hex Hd, /-8 x 2 2 2 WASHER, / 22 22 8 NUT, Hex, Serrated Flange, /-8 2 2208 BODY CLIP, /-8 2A 8 REAR SHIELD (S/N -00) 2B 0 REAR SHIELD (S/N 0 & up) 2 8 BUMPER 2 20- CAPSCREW, Hex Hd, /8- x -/ 2 208-2 2 CAPSCREW, Hex Hd, /2-20 x -/2 28 2 SKID SHIELD 2 208 2 NUT, Hex, Nylon Lock, /2-20 0 20-20 2 CAPSCREW, Hex Hd, /8- x 2-/2 2-00 2 SPACER 2 2 RETAINER, Idler Arm 2 DEBRIS SHIELD IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the Rear Hood Support (22) for replacement parts. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider TP 00-00-0-Z-F
Hood, Bumper, Shroud & Shield Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 8 8 See Hydraulic Group 2 2 2 2 2 2 See Fuel Tank & Mount Group 22 20 8 2 20 20 22 2 2 2 0 28 20 20 2 2 IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Hood, Bumper, Shroud & Shield Group REF NO. PART NO. QTY. DESCRIPTION 8 ENGINE HOOD 2 28-2 SCREW, #8-2 x /8 2280 RUBBER PAD 2 2 NUT, Hex, Nylon Lock, #8-2 20-8 CAPSCREW, Hex Hd, /8- x 2 WASHER, /8 0-00 2 SLEEVE, Pivot 8 208- PIN, Cotter 208- RUBBER LATCH 08- PIN, Clevis 2 NUT, Hex, Nylon Lock, /8-2 2 HOOD MOUNT-LH 2 HOOD MOUNT-RH 22 RADIATOR SHROUD 220- RADIATOR SCREEN 20- CAPSCREW, Hex Hd, /-20 x / 2 WASHER, / 8 20 NUT, Hex, Nylon Lock, /-20 20-8 8 CAPSCREW, Hex Hd, /-8 20 2 8 WASHER, / 2 22 2 NUT, Hex, Serrated Flange, /-8 22 228 8 NUT, Hex, Serrated Flange, /8-2 2 GROMMET 2 2 GROMMET 2 2280 2 RUBBER BUMPER 2 MUFFLER GUARD 2 REAR SHIELD 28 8 BUMPER 2 2208 BODY CLIP, /-8 0 20- CAPSCREW, Hex Hd, /8- x -/ 208-2 2 CAPSCREW, Hex Hd, /2-20 x -/2 2 2 SKID SHIELD 208 2 NUT, Hex, Nylon Lock, /2-20 20-20 2 CAPSCREW, Hex Hd, /8- x 2-/2 2-00 2 SPACER 2 RETAINER, Idler Arm 2 DEBRIS SHIELD 8 0-2 FOAM SEAL, Footnotes: IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 2 2 2 2 2 2 2 2 2 8 20 2 20 22 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Hydraulic Group REF NO. PART NO. QTY. DESCRIPTION 22 HYDRAULIC PUMP-RH 2 220 HYDRAULIC HOSE ASSEMBLY 22 HYDRAULIC FITTING, O-Ring, 0 Deg. 228 2 FITTING, JIC #8, Straight 08-0 HOSE, Hydraulic, 0 220 FITTING, Tee, JIC #8 08- HOSE, Hydraulic, 8 22 HYDRAULIC PUMP-LH 2 HYDRAULIC FITTING, O-Ring Adapter 228 2 HYDRAULIC WHEEL MOTOR, Complete (includes Ref & 2) 2202-2 2 KEY 2 2202-2 NUT 08-2 HOSE, Hydraulic, 220 FITTING, NPT - JIC #8 22 OIL COOLER 82 HYDRAULIC OIL RESERVOIR 22 CAP, Reservoir 8 208 PLUG, /2 NPT 220 2 FITTING, 0 Deg. JIC #8 20 08- HOSE, Hydraulic, 2 2 FILTER HEAD 22 2 FILTER 2 2202 FITTING, Tee, JIC #8, NPT 2 08-8 HOSE, Hydraulic, 8 2 08-2 HOSE, Hydraulic, 2 Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider TP 00-00-0-Z-F
Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 2 2 2 2 2 2 2 2 2 2 2 8 20 2 22 IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 8 TP 00-00-0-Z-F
Hydraulic Group REF NO. PART NO. QTY. DESCRIPTION 22 HYDRAULIC PUMP-RH 2 220 HYDRAULIC HOSE ASSEMBLY 22 HYDRAULIC FITTING, O-Ring, 0 Deg. 228 FITTING, JIC #8, Straight 08- HOSE, Hydraulic, 220 FITTING, Tee, JIC #8 08-2 HOSE, Hydraulic, 2 8 22 HYDRAULIC PUMP-LH 2 HYDRAULIC FITTING, O-Ring Adapter 228 2 HYDRAULIC WHEEL MOTOR, Complete (includes Ref & 2) 2202-2 2 KEY 2 2202-2 NUT 08-2 HOSE, Hydraulic, 220 FITTING, NPT - JIC #8 22 OIL COOLER 82 HYDRAULIC OIL RESERVOIR 22 CAP, Reservoir 8 208 PLUG, /2 NPT 220 FITTING, 0 Deg. JIC #8 20 08- HOSE, Hydraulic, 2 2 FILTER HEAD 22 2 FILTER 2 2202 FITTING, Tee, JIC #8, NPT 2 08-8 HOSE, Hydraulic, 8 2 08- HOSE, Hydraulic, 2 08-20 HOSE, Hydraulic, 20 Footnotes: IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Parking Brake Group-Upper NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 8 20 2 8 2 See Motion Control Group 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 0 TP 00-00-0-Z-F
Parking Brake Group-Upper REF NO. PART NO. QTY. DESCRIPTION 20-2 2 CAPSCREW, Hex Hd, /-20 x -/2 2 8 2 BRAKE LINKAGE PIVOT 228 2 NUT, Hex, Side Lock, /-20 22 2 BEARING, Flange 228 NUT, Hex, Serrated Flange, /8-2202 GRIP 208 BRAKE HANDLE 8 22 2 NUT, Hex, Serrated Flange, /-8 22-2 CAPSCREW, Socket Button Hd, /-8 x / 88 BRAKE SHAFT 20- CAPSCREW, Hex Hd, /8- x 2 2 208 2 NUT, Hex, Jam, /8-20- 2 CAPSCREW, Hex Hd, /-8 x / 2 2 WASHER, / 0 BRAKE SWITCH MOUNT 220 SWITCH, NO/NC 220 SCREW, #-2 x 8 202 NUT, Hex, #-2 20- CAPSCREW, Hex Hd, /8- x / 20 2208 2 BODY CLIP, /-8 2 2 SWITCH, NO (hp model) * 220 SWITCH, NO/NC (2hp model) Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Parking Brake Group-Lower NOTE: Unless noted otherwise, use the standard hardware torque specification chart. NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side. 2 2 8 20 8 2 22 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 2 TP 00-00-0-Z-F
Parking Brake Group-Lower REF NO. PART NO. QTY. DESCRIPTION * 2 BRAKE LINKAGE PIVOT 2 * 2 CAPSCREW, Hex Hd, /-20 x -/ * 2 NUT, Hex, Nylon Lock, /-20 2 WASHER, /8 20-8 2 CAPSCREW, Hex Hd, /8- x 20 2 NUT, Hex, Side Lock, /8-0 2 SPACER, Pivot 8 2 LINK, Brake Lock 22 2 SPRING, Compression 2 2 WASHER, / 20 2 NUT, Hex, Nylon Lock, /-2 2 2220 2 CABLE, Brake 0 BRACKET, Cable Mount-LH 2 2 SPRING, Compression 2 2 WASHER, Fender, / 20 NUT, Hex, /-2 2 ADJUSTER, Brake Linkage 8 222 BRAKE CALIPER, LH 22 BRAKE CALIPER, RH (not shown) * 222 Brake Pad Kit (fits both LH & RH calipers) 20 22 2 HAIRPIN CLIP 2 220 2 MOUNT, Brake Caliper 22 22 2 HUB, 8 Brake Disc 2 0 BRACKET, Cable Mount-RH (not shown) Footnotes: Ref -, see Parking Brake Group-Upper IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side. 2 8 2 20 8 22 2 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Rear Suspension Group REF NO. PART NO. QTY. DESCRIPTION 228 2 SET SCREW, Square Hd, /2- x 2 20 2 NUT, Hex, Jam, /2-0 2 SPRING COMPRESSION PLATE 88 2 SPRING RETAINER 222 2 SPRING, Suspension 0 SPRING SADDLE-LH 02 SPRING SADDLE-RH (not shown) 8 88 2 WHEEL MOTOR MOUNT 0 2 SUSPENSION A-ARM, Upper 2220 BUSHING, Flange 200 2 GREASE FITTING 2 0 PIVOT SLEEVE, Long 0 8 PIVOT SLEEVE, Short 222 8 O-RING 0 8 WASHER, A-Arm 22 8 CAPSCREW, Allen Head, /2- x 20 NUT, Hex, Nylon Lock, /2-8 2 SUSPENSION A-ARM, Lower 208-2 CAPSCREW, Hex Hd, /2-20 x 20 208 8 NUT, Hex, Nylon Lock, /2-20 2 208-20 CAPSCREW, Hex Hd, /2-20 x 2-/2 22 20-2 CAPSCREW, Hex Hd, /2- x -/2 2 0 2 SPACER PLATE 2 22 2 NUT, Hex, Side Lock, /2- Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Reservoir, Filter, Fuel Pump Mount, Battery & Alarm Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Hydraulic Group 2 8 2 8 See Hydraulic Group IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Reservoir, Filter, Fuel Pump Mount, Battery & Alarm Group REF NO. PART NO. QTY. DESCRIPTION 22 BATTERY HOLD DOWN 2 22 2 BATTERY HOLD DOWN BOLT BATTERY, 2V 22 ALARM 20-8 CAPSCREW, Hex Hd, /-20 x 22 NUT, Hex, Serrated Flange, /-20 20-8 CAPSCREW, Hex Hd, /8- x 2-/ 8 0 2 PLATE, Hold Down 2 WASHER, /8 20 NUT, Hex, Nylon Lock, /8-20- CAPSCREW, Hex Hd, /-8 x / 2 2 WASHER, / 22 NUT, Hex, Serrated Flange, /-8 22 MOUNT, Oil Filter 20-2 CAPSCREW, Hex Hd, /-20 x / 2 2 WASHER, Lock, / 2 2 WASHER, / 8 08 FUEL PUMP MOUNT (hp model) * FUEL PUMP (hp model) Footnotes: * See you local Briggs & Stratton Dealer for service parts. IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 8 20 8 2 2 2 8 0 2 2 28 2 0 22 2 2 8 2 2 8 2 2 28 2 28 2 DECK HANGER IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 8 TP 00-00-0-Z-F
Deck Lift Group REF NO. PART NO. QTY. DESCRIPTION DECK LIFT LOCK 2 22 HAIRPIN CLIP 28 2 WASHER, /2 80 COLLAR, /2 Set 08 DECK LIFT PEDAL 8 SAFETY WALK, Deck Lift Pedal (not shown) 220 PIN, Clevis, /2 x 2-/2 8 8 ARM, Deck Lift Pivot 220 CAP 2 LINK, Deck Lift 208-2 2 CAPSCREW, Hex Hd, /2-20 x 2 208 2 NUT, Hex, Nylon Lock, /2-20 DECK HEIGHT PLATE 220 DECAL, Deck Height (not shown) 220 PIN, /2 x 20-22 CAPSCREW, Hex Hd, /8- x 2-/ 2 SPACER, Lift Plate 8 20 8 NUT, Hex, Nylon Lock, /8- LIFT PIVOT BOLT 20 2282 NUT, Hex Jam, Nylon Lock, /8-2 20- CAPSCREW, Hex Hd, /8- x -/ 22 DECK LIFT SHAFT & MOUNT ASSEMBLY 2 200 GREASE FITTING 2 22 2 SPRING ROD 2 8 SPRING ROD PIVOT 2 22 PIN, Spring, / x -/ 2 228 WASHER, /8 28 200 2 NUT, Hex, /8-2 2 SPACER 0 22 2 SPRING, Deck Lift 2 2 WASHER, USS, /8 2 8 REAR DECK LIFT FRAME-LH 8 REAR DECK LIFT FRAME-RH (not shown) DECK LIFT PIVOT-LH DECK LIFT PIVOT-RH (not shown) 20 NUT, Hex, Nylon lock, /2-8 DECK PIVOT Bushing 8 8 LIFT BOLT PIVOT 2 WASHER, / 0 20 WASHER, Lock, / 22 2 SHIM 2 2 2 PIN, Roll, / x -/2 20-8 2 CAPSCREW, Hex Hd /2- x 202- CAPSCREW, Hex Hd /-20 x / 20-8 2 CAPSCREW, Hex Hd, /2- x (2 mower deck, S/N -) * 20-2 CAPSCREW, Hex Hd, /2- x 8 (All mower decks) (2 mower deck, S/N & up) Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Front Wheels & Tires 8 2 Rear Wheels & Tires 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 0 TP 00-00-0-Z-F
Wheels & Tires Group REF NO. PART NO. QTY. DESCRIPTION 2 2 WHEEL & TIRE ASSEMBLY, Front, x. x, Complete (includes Ref 2-) 2 22 2 TIRE, Front, x. x 2-2 WHEEL ASSEMBLY, Front, Complete (includes Ref & ) 22S-2 BEARING, Taper Roller (2 per tire) 22S- GREASE SEAL (2 per tire) ADAPTER, Caster Wheel (2 per tire)r 20-8 2 CAPSCREW, Hex Head, /2- x 8-/2 8 20 2 NUT, Hex Nylon Lock, /2-222S 2 WHEEL & TIRE ASSEMBLY, Rear, 2 x 2 x 2, Complete, (includes Ref & ) 2282 2 TIRE, Rear, 2 x 2 x 2 228S 2 WHEEL ASSEMBLY, Rear, for 2 x 2 x 2 Tires 2 222 WHEEL LUG, /2 x -/8 Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Operator Presence/Safety Circuit IS000Z/D MAIN WIRE HARNESS 0 NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY / / 2 VIOLET VIOLET VIOLET BLUE S RED B IGNITION SWITCH 202 A M VIOLET GRAY 20A FUSE 20 2 L G / 0A FUSE 2 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED RED / TEMPERATURE SWITCH ALTERNATOR NO NO STARTER MOTOR AND SOLENOID NEUTRAL SWITCH-RH 228 /RED IGNITION COILS TEMPERATURE SENSOR 228 NO NO # #2 # TO FUEL SOLENOID NEUTRAL SWITCH-LH 228 / / GRAY / BROWN / / OIL PRESSURE SWITCH GRAY BROWN / NC NC SEAT SWITCH 220 IGNITION MODULE / / / BRAKE SWITCH 2 NO BLUE VIOLET NC NO 2 VIOLET BLUE 2 /RED /RED GRAY 2 2 INDICATOR GAUGE 22 / / TO COIL TRIGGER BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 TEMPERATURE GAUGE 228 / / TO FUEL PUMP FOUR GAUGE WIRE HARNESS VIOLET VIOLET VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider Copyright 200 Ferris Industries. All Rights Reserved. 2 TP 00-00-0-Z-F
Charging Circuit IS000Z/D MAIN WIRE HARNESS 0 NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY / / 2 VIOLET VIOLET VIOLET BLUE S RED B IGNITION SWITCH 202 A M VIOLET GRAY 20A FUSE 20 2 L G / 0A FUSE 2 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED RED / TEMPERATURE SWITCH ALTERNATOR NO NO STARTER MOTOR AND SOLENOID NEUTRAL SWITCH-RH 228 /RED IGNITION COILS TEMPERATURE SENSOR 228 NO NO # #2 # TO FUEL SOLENOID NEUTRAL SWITCH-LH 228 / / GRAY / BROWN / / OIL PRESSURE SWITCH GRAY BROWN / NC NC SEAT SWITCH 220 IGNITION MODULE / / / BRAKE SWITCH 2 NO BLUE VIOLET NC NO 2 VIOLET BLUE 2 /RED /RED GRAY 2 2 INDICATOR GAUGE 22 / / TO COIL TRIGGER BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 TEMPERATURE GAUGE 228 / / TO FUEL PUMP FOUR GAUGE WIRE HARNESS VIOLET VIOLET VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider TP 00-00-0-Z-F
Cranking Circuit IS000Z/D MAIN WIRE HARNESS 0 NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY / / 2 VIOLET VIOLET VIOLET BLUE S RED B IGNITION SWITCH 202 A M VIOLET GRAY 20A FUSE 20 2 L G / 0A FUSE 2 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED RED / TEMPERATURE SWITCH ALTERNATOR NO NO STARTER MOTOR AND SOLENOID NEUTRAL SWITCH-RH 228 /RED IGNITION COILS TEMPERATURE SENSOR 228 NO NO # #2 # TO FUEL SOLENOID NEUTRAL SWITCH-LH 228 / / GRAY / BROWN / / OIL PRESSURE SWITCH GRAY BROWN / NC NC SEAT SWITCH 220 IGNITION MODULE / / / BRAKE SWITCH 2 NO BLUE VIOLET NC NO 2 VIOLET BLUE 2 /RED /RED GRAY 2 2 INDICATOR GAUGE 22 / / TO COIL TRIGGER BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 TEMPERATURE GAUGE 228 / / TO FUEL PUMP FOUR GAUGE WIRE HARNESS VIOLET VIOLET VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
PTO Clutch & Hourmeter Circuit IS000Z/D MAIN WIRE HARNESS 0 NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY / / 2 VIOLET VIOLET VIOLET BLUE S RED B IGNITION SWITCH 202 A M VIOLET GRAY 20A FUSE 20 2 L G / 0A FUSE 2 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED RED / TEMPERATURE SWITCH ALTERNATOR NO NO STARTER MOTOR AND SOLENOID NEUTRAL SWITCH-RH 228 /RED IGNITION COILS TEMPERATURE SENSOR 228 NO NO # #2 # TO FUEL SOLENOID NEUTRAL SWITCH-LH 228 / / GRAY / BROWN / / OIL PRESSURE SWITCH GRAY BROWN / NC NC SEAT SWITCH 220 IGNITION MODULE / / / BRAKE SWITCH 2 NO BLUE VIOLET NC NO 2 VIOLET BLUE 2 /RED /RED GRAY 2 2 INDICATOR GAUGE 22 / / TO COIL TRIGGER BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 TEMPERATURE GAUGE 228 / / TO FUEL PUMP FOUR GAUGE WIRE HARNESS VIOLET VIOLET VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider TP 00-00-0-Z-F
Gauges & Alarm Circuit IS000Z/D MAIN WIRE HARNESS 0 NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY / / 2 VIOLET VIOLET VIOLET BLUE S RED B IGNITION SWITCH 202 A M VIOLET GRAY 20A FUSE 20 2 L G / 0A FUSE 2 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED RED / TEMPERATURE SWITCH ALTERNATOR NO NO STARTER MOTOR AND SOLENOID NEUTRAL SWITCH-RH 228 /RED IGNITION COILS TEMPERATURE SENSOR 228 NO NO # #2 # TO FUEL SOLENOID NEUTRAL SWITCH-LH 228 / / GRAY / BROWN / / OIL PRESSURE SWITCH GRAY BROWN / NC NC SEAT SWITCH 220 IGNITION MODULE / / / BRAKE SWITCH 2 NO BLUE VIOLET NC NO 2 VIOLET BLUE 2 /RED /RED GRAY 2 2 INDICATOR GAUGE 22 / / TO COIL TRIGGER BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 TEMPERATURE GAUGE 228 / / TO FUEL PUMP FOUR GAUGE WIRE HARNESS VIOLET VIOLET VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Ignition Grounding Circuit/Operator Presence IS000Z/KAV2 MAIN WIRE HARNESS NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY VIOLET VIOLET 2 VIOLET BLUE S RED B IGNITION SWITCH 202 A M GRAY VIOLET 2 0A FUSE 2 L G 20A FUSE 20 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED / BROWN /RED STARTER MOTOR AND SOLENOID RED TO FUEL PUMP NO NC RH NEUTRAL SWITCH 220 / /RED BROWN /RED /RED IGNITION MODULE RED /RED 2 VIOLET BLUE 2 GRAY 2 2 INDICATOR GAUGE 22 BROWN BROWN PARKING BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 / NO NC PARKING BRAKE SWITCH 220 / / /RED / /RED NO NC NO NC NO NC SEAT SWITCH 220 /RED LH NEUTRAL SWITCH 220 THREE GAUGE WIRE HARNESS 00 VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Charging Circuit IS000Z/KAV2 MAIN WIRE HARNESS NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY VIOLET VIOLET 2 VIOLET BLUE S RED B IGNITION SWITCH 202 A M GRAY VIOLET 2 0A FUSE 2 L G 20A FUSE 20 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED / BROWN /RED STARTER MOTOR AND SOLENOID RED TO FUEL PUMP NO NC RH NEUTRAL SWITCH 220 / /RED BROWN /RED /RED IGNITION MODULE RED /RED 2 VIOLET BLUE 2 GRAY 2 2 INDICATOR GAUGE 22 BROWN BROWN PARKING BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 / NO NC PARKING BRAKE SWITCH 220 / / /RED / /RED NO NC NO NC NO NC SEAT SWITCH 220 /RED LH NEUTRAL SWITCH 220 THREE GAUGE WIRE HARNESS 00 VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 8 TP 00-00-0-Z-F
Cranking Circuit IS000Z/KAV2 MAIN WIRE HARNESS NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY VIOLET VIOLET 2 VIOLET BLUE S RED B IGNITION SWITCH 202 A M GRAY VIOLET 2 0A FUSE 2 L G 20A FUSE 20 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED / BROWN /RED STARTER MOTOR AND SOLENOID RED TO FUEL PUMP NO NC RH NEUTRAL SWITCH 220 / /RED BROWN /RED /RED IGNITION MODULE RED /RED 2 VIOLET BLUE 2 GRAY 2 2 INDICATOR GAUGE 22 BROWN BROWN PARKING BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 / NO NC PARKING BRAKE SWITCH 220 / / /RED / /RED NO NC NO NC NO NC SEAT SWITCH 220 /RED LH NEUTRAL SWITCH 220 THREE GAUGE WIRE HARNESS 00 VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
PTO Clutch & Hourmeter Circuit IS000Z/KAV2 MAIN WIRE HARNESS NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY VIOLET VIOLET 2 VIOLET BLUE S RED B IGNITION SWITCH 202 A M GRAY VIOLET 2 0A FUSE 2 L G 20A FUSE 20 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED / BROWN /RED STARTER MOTOR AND SOLENOID RED TO FUEL PUMP NO NC RH NEUTRAL SWITCH 220 / /RED BROWN /RED /RED IGNITION MODULE RED /RED 2 VIOLET BLUE 2 GRAY 2 2 INDICATOR GAUGE 22 BROWN BROWN PARKING BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 / NO NC PARKING BRAKE SWITCH 220 / / /RED / /RED NO NC NO NC NO NC SEAT SWITCH 220 /RED LH NEUTRAL SWITCH 220 THREE GAUGE WIRE HARNESS 00 VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 0 TP 00-00-0-Z-F
Gauges & Alarm Circuit IS000Z/KAV2 MAIN WIRE HARNESS NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY VIOLET VIOLET 2 VIOLET BLUE S RED B IGNITION SWITCH 202 A M GRAY VIOLET 2 0A FUSE 2 L G 20A FUSE 20 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED / BROWN /RED STARTER MOTOR AND SOLENOID RED TO FUEL PUMP NO NC RH NEUTRAL SWITCH 220 / /RED BROWN /RED /RED IGNITION MODULE RED /RED 2 VIOLET BLUE 2 GRAY 2 2 INDICATOR GAUGE 22 BROWN BROWN PARKING BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 / NO NC PARKING BRAKE SWITCH 220 / / /RED / /RED NO NC NO NC NO NC SEAT SWITCH 220 /RED LH NEUTRAL SWITCH 220 THREE GAUGE WIRE HARNESS 00 VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Number in Reliability TM FERRIS Number in Reliability "$!"& "$!"% TM TM TM 2 Decals - Brand, Model, Safety & Operation NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FERRIS 2 FERRIS DANGER ROTATING CUTTING BLADE Do not operate mower without deflector or entire grass catcher in place. 02 DANGER ROTATING CUTTING BLADE Do not put hands or feet under mower deck while blade is rotating. 02 8 WARNING BEWARE OF POWER DRIVEN PARTS GREASE DAILY 2 HYDRAULIC OIL RESERVOIR Use either Mobil W-0 Oil OR Castrol SyntecW-0 Oil DO NOT USE CONVENTIONAL OILS! 2 2 2 2 Start Run Pull to Choke FERRIS Off ENGINE SPEED PTO SWITCH IGNITION SWITCH NOTE: Decals are NOT shown to scale. IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 2 TP 00-00-0-Z-F
Decals - Brand, Model, Safety & Operation REF NO. PART NO. QTY. DESCRIPTION 2222 DECAL, Ferris Logo 2 22 DECAL, IS Independent Suspension 22 DECAL, Ferris Logo 02 DECAL, Danger (Chute In Place) 02 DECAL, Danger (Hand Under Deck) 20 2 DECAL, Warning 2 2 DECAL, Grease Daily 8 8 DECAL, Caution Fan (located on radiator fan shroud) 2 DECAL, Oil Reservoir (located under seat) 228 DECAL, 228 DECAL, 2 2 220 DECAL, Lift Plate DECAL, Control Panel (IS000Z/D - serial no. -2) 0 DECAL, Control Panel (IS000Z/D - serial no. 2 & up) (IS000Z/KAV2 - all) 8 DECAL, Gauge Panel 8 DECAL, Safety/Instruction Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP 00-00-0-Z-F
Mower Housing, Cover, Spindle & Blade Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 8 See " Mower Drive Group for Drive Components 2 See " Deck Roller Group for Roller Components 2 2 2 2 2 2 22 2 8 20 8 2 Torque Item #2 to 0- Ft. Lbs. 2 2 Torque Item #2 to 0- Ft. Lbs. 2 Torque Item #2 to 0- Ft. Lbs. 2 2 000/ IS000Z Mower Deck - serial no. -20 only Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Mower Housing, Cover, Spindle & Blade Group REF NO. PART NO. QTY. DESCRIPTION 80 MOWER HOUSING 2 2 SPINDLE COVER-LH SPINDLE COVER-RH 208- RUBBER LATCH 208- CLEVIS PIN 208- COTTER PIN DISCHARGE CHUTE 8 20-8 2 CAPSCREW, Hex Hd, /-8 x 20 2 NUT, Hex, Nylon Lock, /-8 200 NUT, Hex, /8-8 SPACER, Blade 2 00- KEY, / x 2-/2 00 SPINDLE ASSEMBLY, Complete (includes Ref -2) 80 SPINDLE SHAFT 208 SNAP RING, External 208 SNAP RING, Internal SPINDLE WASHER, Top 8 20828 BEARING 02 SPINDLE HOUSING 20 200 GREASE FITTING 2 2 SPINDLE WASHER, Bottom 22 20-2 CAPSCREW, Hex Hd, /-8 x -/ 2 2 2 NUT, Hex, Serrated Flange, /-8 2 2082 MOWER BLADE 2 2 WASHER, USS, /8 2 20- CAPSCREW, Hex Hd, /8- x -/2 Footnotes: 000/ IS000Z Mower Deck - serial no. -20 only TP 00-00-0-Z-F
Mower Housing, Cover, Spindle & Blade Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 A, B 8 See Mower Drive Group for Drive Components A, B 2 See Deck Roller Group for Roller Components 2 Torque Item # to 0 Ft. Lbs. 8 Torque Item # to 0 Ft. Lbs. 8 Torque Item # to 0 Ft. Lbs. 20 8 2 000/ IS000Z Mower Deck - serial no. 2 & up Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Mower Housing, Cover, Spindle & Blade Group REF NO. PART NO. QTY. DESCRIPTION A MOWER HOUSING (S/N 0-20) B MOWER HOUSING (S/N 2 & up) 2 0 SPINDLE COVER-RH SPINDLE COVER-LH 2208 BODY CLIP, /-8 2 WASHER, / 20- CAPSCREW, Hex Hd, /-8 x / A DISCHARGE CHUTE (S/N 2-20) B 8 DISCHARGE CHUTE (S/N 2 & up) 8 20-8 2 CAPSCREW, Hex Hd, /-8 x 20 2 NUT, Hex, Nylon Lock, /-8 SPINDLE ASSEMBLY, Complete (includes Ref -) - RING, Retaining 2 - BEARING, Roller - SPACER, Bearing - SPINDLE HOUSING - TRASH SHIELD -2 SPINDLE SHAFT 2082 MOWER BLADE 8 2 WASHER, USS, /8 220- CAPSCREW, Hex Hd, /8- x -/ 20 20-2 CAPSCREW, Hex Hd, /-8 x -/8 2 2 2 NUT, Hex, Serrated Flange, /-8 Footnotes: Serial No. 2-2, use Ref Nos. thru on page 000/ IS000Z Mower Deck - serial no. 2 & up TP 00-00-0-Z-F
Mower Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 2 2 8 2 2 8 2 22 20 2 8 2 8 000/ IS000Z Mower Deck - serial no. -20 only Copyright 200 Ferris Industries. All Rights Reserved. 8 TP 00-00-0-Z-F
Mower Drive Group REF NO. PART NO. QTY. DESCRIPTION 22 BELT, Deck 2 20-8 CAPSCREW, Hex Hd, /-20 x 208 HUB, Taper Lock 208 PULLEY, Spindle 20 NUT, Hex, Nylon Lock, /2-28 WASHER, /2 2 PULLEY, Idler 8 02 IDLER PULLEY MOUNT 20-28 CAPSCREW, Hex Hd, /2- x -/2 02 2 IDLER SPACER 20 2 WASHER, USS, /2 2 20-2 CAPSCREW, Hex Hd, /2- x 28 EYEBOLT 22 SPRING ANCHOR 280 SPRING, Compression 2 WASHER, /8 20 NUT, Hex, Nylon Lock, /8-8 20-8 CAPSCREW, Hex Hd, /8- x 228 NUT, Hex, Serrated Flange, /8-20 0 IDLER ARM 2 2 2 BUSHING, Flange 22 200 GREASE FITTING 2 022 IDLER ARM PIVOT SHAFT 2 20- CAPSCREW, Hex Hd, /2- x -/2 Footnotes: 000/ IS000Z Mower Deck - serial no. -20 only TP 00-00-0-Z-F
Mower Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 20 8 2 2 22 8 2 2 8 8 2 8 2 22 8 2 000/ IS000Z Mower Deck - serial no. 2 & up Copyright 200 Ferris Industries. All Rights Reserved. 80 TP 00-00-0-Z-F
Mower Drive Group REF NO. PART NO. QTY. DESCRIPTION 22 BELT, Deck 2 SPINDLE PULLEY 00- KEY, / x -/ 28 WASHER, Spring 2 NUT, Hex, Nylon Lock, /8-8 20 NUT, Hex, Nylon Lock, /2-28 WASHER, /2 8 2 PULLEY, Idler IDLER PULLEY MOUNT 20-2 CAPSCREW, Hex Hd, /2- x 2 SPRING ANCHOR 2 20-8 CAPSCREW, Hex Hd, /8- x 2288 SPRING, Compression 2 WASHER, /8 20 NUT, Hex, Nylon Lock, /8-28 EYEBOLT 02 2 IDLER SPACER 8 20 2 WASHER, USS, /2 228 NUT, Hex, Serrated Flange, /8-20 20- CAPSCREW, Hex Hd, /2- x -/2 2 0 IDLER ARM 22 2 2 BUSHING, Flange 2 022 IDLER ARM PIVOT SHAFT 2 200 GREASE FITTING Footnotes: 000/ IS000Z Mower Deck - serial no. 2 & up TP 00-00-0-Z-F 8
Deck Roller Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8B 2 8, 8A 2 000/ IS000Z Mower Deck Copyright 200 Ferris Industries. All Rights Reserved. 82 TP 00-00-0-Z-F
Deck Roller Group REF NO. PART NO. QTY. DESCRIPTION 208 ROLLER, Nose 2 ROLLER PIN 228 NUT, Hex, Serrated Flange, /8-20-8 CAPSCREW, Hex Hd, /8- x 20 2 LYNCH PIN SPACER, Caster 2 BUSHING, Flange 8 8 2 CASTER MOUNT ARM (S/N -20) 8A 0 CASTER MOUNT ARM-LH (S/N 2 & up) 8B 02 CASTER MOUNT ARM-RH (S/N 2 & up) 200 2 GREASE FITTING 20- CAPSCREW, Hex Hd, /8- x / 2208 2 CAP, Plastic 2 0 2 CASTER ROLLER PIN 88 2 CASTER YOKE 2200 2 ROLLER, Caster 20-2 CAPSCREW, Hex Hd, /-8 x / 22 2 NUT, Hex, Serrated Flange, /-8 Footnotes: 000/ IS000Z Mower Deck TP 00-00-0-Z-F 8
2 Mower Housing, Cover, Spindle & Blade Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 8 See 2" Mower Drive Group for Drive Components See Deck Roller Group for Roller Components 22 2 2 2 2 2 2 2 2 8 20 2 2 2 2 Torque Item #2 to 0- Ft. Lbs. Torque Item #2 to 0- Ft. Lbs. 2 Torque Item #2 to 0- Ft. Lbs. 000/2 IS000Z 2 Mower Deck (S/N -) Copyright 200 Ferris Industries. All Rights Reserved. 8 TP 00-00-0-Z-F
2 Mower Housing, Cover, Spindle & Blade Group REF NO. PART NO. QTY. DESCRIPTION 8 2 MOWER HOUSING 2 0 SPINDLE COVER-LH 0 SPINDLE COVER-RH 22 PLASTIC KNOB 2208 BODY CLIP, /-8 0 DISCHARGE CHUTE 20-8 2 CAPSCREW, Hex Hd, /-8 x 8 20 2 NUT, Hex, Nylon Lock, /-8 200 NUT, Hex, /8-8 SPACER, Blade 00- KEY, / x 2-/2 2 00 SPINDLE ASSEMBLY, Complete (includes Ref -20) 80 SPINDLE SHAFT 208 SNAP RING, External 208 SNAP RING, Internal SPINDLE WASHER, Top 20828 BEARING 8 02 SPINDLE HOUSING 200 GREASE FITTING 20 2 SPINDLE WASHER, Bottom 2 20-2 CAPSCREW, Hex Hd, /-8 x -/ 22 2 2 NUT, Hex, Serrated Flange, /-8 2 22 MOWER BLADE 2 2 WASHER, USS, /8 2 20- CAPSCREW, Hex Hd, /8- x -/2 IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the 2 Mower Housing, Cover, Spindle & Blade Group listed on page 8 & 8. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: 000/2 IS000Z 2 Mower Deck (S/N -) TP 00-00-0-Z-F 8
2 Mower Housing, Cover, Spindle & Blade Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 2 2 8 See 2" Mower Drive Group for Drive Components See Deck Roller Group for Roller Components 22 2 2 2 2 2 2 2 2 8 20 2 2 2 2 Torque Item #2 to 0- Ft. Lbs. Torque Item #2 to 0- Ft. Lbs. 2 Torque Item #2 to 0- Ft. Lbs. 000/2 IS000Z 2 Mower Deck (S/N & up) Copyright 200 Ferris Industries. All Rights Reserved. 8 TP 00-00-0-Z-F
2 Mower Housing, Cover, Spindle & Blade Group REF NO. PART NO. QTY. DESCRIPTION 2 MOWER HOUSING 2 222 SPINDLE COVER-RH 22 SPINDLE COVER-LH 22 PLASTIC KNOB 2208 BODY CLIP, /-8 2 DISCHARGE CHUTE 20-8 2 CAPSCREW, Hex Hd, /-8 x 8 20 2 NUT, Hex, Nylon Lock, /-8 200 NUT, Hex, /8-8 SPACER, Blade 00- KEY, / x 2-/2 2 00 SPINDLE ASSEMBLY, Complete (includes Ref -20) 80 SPINDLE SHAFT 208 SNAP RING, External 208 SNAP RING, Internal SPINDLE WASHER, Top 20828 BEARING 8 02 SPINDLE HOUSING 200 GREASE FITTING 20 2 SPINDLE WASHER, Bottom 2 20-2 CAPSCREW, Hex Hd, /-8 x -/ 22 2 2 NUT, Hex, Serrated Flange, /-8 2 22 MOWER BLADE 2 2 WASHER, USS, /8 2 20- CAPSCREW, Hex Hd, /8- x -/2 2 2 2 CAP Footnotes: 000/2 IS000Z 2 Mower Deck (S/N & up) TP 00-00-0-Z-F 8
2 Mower Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A, B 2 2 A, B 2 A, B 8 8 2 22 20 2 2 8 2 8 A, B 2 000/2 IS000Z 2 Mower Deck Copyright 200 Ferris Industries. All Rights Reserved. 88 TP 00-00-0-Z-F
2 Mower Drive Group REF NO. PART NO. QTY. DESCRIPTION A 22 BELT, 2 Deck (S/N -) B 228 BELT, 2 Deck (S/N & up) 2 20-8 CAPSCREW, Hex Hd, /-20 x 208 HUB, Taper Lock A 208 PULLEY, Spindle (S/N -) B 22 PULLEY, Spindle (S/N & up) 20 NUT, Hex, Nylon Lock, /2-28 WASHER, /2 2 PULLEY, Idler 8 02 IDLER PULLEY MOUNT 20-28 CAPSCREW, Hex Hd, /2- x -/2 02 2 IDLER SPACER 20 2 WASHER, USS, /2 2 20-2 CAPSCREW, Hex Hd, /2- x 28 EYEBOLT SPRING ANCHOR 2288 SPRING, Compression 2 WASHER, /8 20 NUT, Hex, Nylon Lock, /8-8 20-8 CAPSCREW, Hex Hd, /8- x 228 NUT, Hex, Serrated Flange, /8-20 0 IDLER ARM 2 2 2 BUSHING, Flange 22 200 GREASE FITTING 2 022 IDLER ARM PIVOT SHAFT 2 20-2 CAPSCREW, Hex Hd, /2- x IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the Belt (228) and Spindle Pulley (22) for replacement parts. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: 000/2 IS000Z 2 Mower Deck TP 00-00-0-Z-F 8
2 Deck Roller Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 2 8 2 000/2 IS000Z 2 Mower Deck (S/N -) Copyright 200 Ferris Industries. All Rights Reserved. 0 TP 00-00-0-Z-F
2 Deck Roller Group REF NO. PART NO. QTY. DESCRIPTION 208 ROLLER, Nose 2 ROLLER, Pin 228 NUT, Hex, Serrated Flange, /8- x 20-8 CAPSCREW, Hex Head, /8- x 20-2 CAPSCREW, Hex Head, /-8 x / 22 2 NUT, Hex, Serrated Flange, /-8 2200 2 ROLLER, Caster 8 88 2 CASTER YOKE SPACER, Caster 2 BUSHING, Flange 200 2 GREASE FITTING 2 2 2 CASTER MOUNT ARM 2 8 WASHER, /8 20-8 CAPSCREW, Hex Head, /8- x / 20 2 LYNCH PIN IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the 2 Deck Roller Group listed on page 2 &. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: 000/2 IS000Z 2 Mower Deck (S/N -) TP 00-00-0-Z-F
2 Deck Roller Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 8 2 000/2 IS000Z 2 Mower Deck (S/N & up) Copyright 200 Ferris Industries. All Rights Reserved. 2 TP 00-00-0-Z-F
2 Deck Roller Group REF NO. PART NO. QTY. DESCRIPTION 208 ROLLER, Nose 2 ROLLER PIN 228 NUT, Hex, Serrated Flange, /8-20-8 CAPSCREW, Hex Hd, /8- x 20 2 LYNCH PIN SPACER, Caster 2 BUSHING, Flange 8 2 CASTER MOUNT ARM 200 2 GREASE FITTING 20- CAPSCREW, Hex Hd, /8- x / 2208 2 CAP, Plastic 2 0 2 CASTER ROLLER PIN 88 2 CASTER YOKE 2200 2 ROLLER, Caster 20-2 CAPSCREW, Hex Hd, /-8 x / 22 2 NUT, Hex, Serrated Flange, /-8 Footnotes: 000/2 IS000Z 2 Mower Deck (S/N & up) TP 00-00-0-Z-F
Mower Rear Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 8 000/ IS000Z Mower Deck 000/2 IS000Z 2 Mower Deck Copyright 200 Ferris Industries. All Rights Reserved. TP 00-00-0-Z-F
Mower Rear Mount Group REF NO. PART NO. QTY. DESCRIPTION 00 2 DECK PUSHER BAR 2 200 2 GREASE FITTING 20 2 NUT, Hex, Jam, /- 22-2 2 CAPSCREW, Hex Hd, /- x 22 SEAL, Rod End 220 2 BALL JOINT, /- 20 2 WASHER, / 8 228 2 NUT, Hex, Nylon Lock, /- 2 2 NUT, Hex, Serrated Flange, /-8 0 2 PUSHER BAR MOUNT PIN 20-8 2 CAPSCREW, Hex Hd, /-8 x Footnotes: 000/ IS000Z Mower Deck 000/2 IS000Z 2 Mower Deck TP 00-00-0-Z-F