ILLUSTRATED PARTS LIST

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Jemimah Manning
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1 CW11 / TW11 / TW11R WITH 340cc HONDA ENGINE amsportworks.com NOTE: Some part numbers vary by serial number. The serial number is located on a brass tag beneath the dump bed on the driver side. 340cc 2 WHEEL DRIVE UTILITY VEHICLE ILLUSTRATED S LIST

The serial number is located on a brass tag beneath the dump bed

2 illustrated parts list CW11 / TW11 / TW11R 340cc BODY b

3 illustrated parts list CW11 / TW11 / TW11R 340cc FRAME

4 For complete transaxle breakdown refer to the DANA manuals in the SERVICE MANUALS / ENGINE MANUALS / USER GUIDES section of the online manuals at amsportworks.com illustrated parts list CW11 / TW11 / TW11R 340cc DRIVETRAIN a b

com illustrated parts list CW11 / TW11 / TW11R 340cc DRIVETRAIN 131 105 135 121 136 132 122 137 133

5 1 - Frame, CW Rear frame stub, CW - black /16 x 2-1/4 USS Socket Head bolt nut, 5/16 nylock bent washer 5/ bumper, CW - black Bumper, Trail Wagon Black bolt, 5/16 x nut, 5/16 nylock bent washer 5/ Vinyl Caps 1 3/4 x 1 1/ Brush Guard roof, CW black /16 x 2-1/4 USS Socket Head bolt nut, 5/16 nylock bent washer 5/ brshgrd seat back, CW black /16 x 2-1/4 USS Socket Head bolt nut, 5/16 nylock bent washer 5/ A-arm upper, CW black (left or right) suspension bushings 4 ea bolt, 3/8 x ea Bolt, 3/8 x 3.25 bolt 2 ea DOM 3/8 ID x Nylock Nut 3/ ea Bolt, 3/8 x 8 2 ea Spacer, 3/8 ID x ea A-arm Lower, CW black (left or right) suspension bushings 4 ea bolt, 3/8 x ea Bolt, 3/8 x 3.25 bolt 1 ea DOM 3/8 ID x ea Nylock Nut 3/ ea Bolt, 3/8 x 8 2 ea Spacer, 3/8 ID x ea spindle mount, CW black 2 9a Spindle, cw left black 1 9b Spindle, cw right black DOM 3/8 ID x suspension bushings 2 ea Hub, 4 bolt high speed 1 Complete with Bearings & Seals Wheel stud,1/2-20 X 1 5/ bearing, 1 tapered seal castle nut, cotter pin Metal Dust Cap (Front Only) Rubber Dust Cap (Rear Only) Lug nuts, ½ Shock, Heavy duty, Black/Yellow (Before Serial # 52767) 6

2-1/4 USS Socket Head bolt 4-2-50007 nut, 5/16 nylock 4-2-50702 bent washer 5/16 4 5 2-45411 brshgrd seat back, CW black 1-2-50168 5/16 x 2-1/4 USS Socket Head bolt 2-2-50007 nut, 5/16 nylock

6 Shock, Heavy duty, Black (After Serial #52767) Bolt, 10 mm x 40mm Nut, 10mm nylock 12 15L Rim/Tire Assembly, UTV 22/9-10 Left 1 15R Rim/Tire Assembly, UTV 22/9-10 Right Wheel rim, 10 x Tire, Pathfinder 22/ L Rim/Tire Assembly, UTV 22/11-10 Left 1 17R Rim/Tire Assembly, UTV 22/11-10 Right Wheel rim, 10 x Tire, Pathfinder 22/ Rack & pinion with rod ends Rack & Pinion Boots 2 - N/A Rack & Pinion Rod Not available sold as assembly only ( ) Bolt, 5/16 x 3 ¾ USS Nut, 5/16 keps Nut, ½ SAE nylock Rod end (use before serial #27213) Rod end (use after serial #27214) Nut, ½ SAE jam Steering Shaft with U-joints Bolt, 10mm x 30mm Nut, 10mm Tri Lock Jam Bolt, 8mm x 30mm Lock washer, 8mm Steering Stub Shaft Assembly, CW Black Steering support, CW black suspension bushings 2 ea bolt, 5/16 x Nut, 5/16 keps Steering Wheel (used for serial number and above) Center cap (used for serial number and above) Center cap (used for serial number and below) Steering Wheel (used for serial number and below) Steering Washer bolt, ¼ x ¾ SS Socket Head nut, ¼ nylock Tapered Bolt Pivot Pedal Asm, Black Pedal cover, rubber bolt, 5/16 x bolt, ¼ x 1 ¾ bolt, 5/16 x 1 ½ Nut, 5/16 keps Washer, 5/16 flat Brake Rod, with clevis bolt, 3/8 x 1 ¼ nut, 3/8 nylock cotter pin 1/8 x parking brake bar, CW black 1

rim, 10 x 6-2-30194 Tire, Pathfinder 22/11-10 20 2-10521 Rack & pinion with rod ends 1-2-10593 Rack & Pinion Boots 2 - N/A Rack & Pinion Rod Not available sold as assembly only (2-10521) - 2-50171

7 Clevis, 5/16 rod end Bolt, 5/16-24 X 4 SAE Nut, 5/16 Hex SAE bolt, ¼ x nut, ¼ nylock Parking Brake Bolt, ¼ x 1 ¼ nut, ¼ nylock bolt, 5/16 x ¾ NC Nut, 5/16 keps Washer, 5/16 flat Brake equalizer, CW (2 ½ ) black bolt, 3/8 x 1 ¼ nut, 3/8 ny-lock Shifter control assembly, black (used on units built after ) Knob Cable, shifter (used on units built after ) Shifter Cable and Shifter Control (used on units built before ) nut, #10-24 Keps nut screw, #10-24 X ¾ Pan Head Phillips Washer, #10 flat Differential Control assembly with cable and knob Knob cable, diff lock nut, #10-24 Keps nut screw, #10-24 X ¾ Pan Head phillips Washer, #10 flat Choke Cable Wire Harness Battery, U1L-HDJ7-UTV - 360CCA Battery Cable, Red Battery Cable, Black (27 ) Battery Terminal Cover bolt, ¼ x nut, ¼ keps Battery strap, CW (8 ¾ ) black bolt, ¼ x 7 ½ nut, ¼ wing Headlight Switch Key Switch (keys not included) Key Accessory Plug Accessory Plug cap Terminal Block Cover plastic screw, #10-24 X 1 Pan Head Phillips nut, #10-24 Keps nut 2 47 SEE LAST PAGE FOR HEADLIGHT INFORMATION Switch Headlights Hood, plastic Green Hood, plastic Red

2-45522 Shifter control assembly, black (used on units built after 2-1-05) 1-2-11093 Knob 1-2-11082 Cable, shifter (used on units built after 2-1-05) 2-2-11080 Shifter Cable and Shifter Control (used

8 Hood, plastic Camo ¼ X 1 ¼ Pan Head Phillips Machine screw ¼ X 2 Pan Head Phillips Machine screw ¼ SAE Flat washer nut, ¼ nylock Clamp-Tube-vinyl coated 1-1/ Glove Box Screw, #10 x ¾ hex black Steering Cover Steering Cover Bottom Screw, #10 x ¾ hex black Center Console Screw, #10 x ¾ hex black Access Cover, Center Console Screw, #10 x ¾ hex black Plastic, Seat Bottom wrap Screw, #10 x ¾ hex black Under seat storage box Rear Fender Universal nut, ¼ nylock Bolt, ¼ -20 X ¾ Hex Head ¼ SAE Flat washer Reflectors Fuel Tank Extended Fill Neck UTV, Fuel Line 3/16 black Elbow Fuel Inlet w/ #200 Mesh Screen Fuel Fitting Grommet Cap Fuel Tank bolt, 5/16 x 3/4 NC Washer, 5/16 fender Washer, 5/16 lock Seat back BLACK & GREY 43 ½ x 17 ½ Seat back BLACK 43 ½ x 17 ½ #14 X 1-3/4 Pan head-tapping screw Headrest UTV 9 x 6 ½ bolt, ¼ x 1 ½ Headrest BLACK & GREY 9 x 6 ½ Headrest BLACK 9 x 6 ½ Seat bottom BLACK & GREY 43 ½ x 17 ½ Seat bottom BLACK 43 ½ x 17 ½ seat bar, CW (17 ½ ) black #14 x ¾ Pan Head Screw Seat Belt, 2pt /16 Nylock 4 70a Cargo Bed, Green Cargo Bed, Red Cargo Bed, Black Camo Bed Panel Left Camo Bed Panel Right Camo Bed Panel Tail Gate 1

Center Console 1-2-50624 Screw, #10 x ¾ hex black 14 54 2-18316 Access Cover, Center Console 1-2-50624 Screw, #10 x ¾ hex black 4 55 2-18305 Plastic, Seat Bottom wrap 1-2-50624 Screw, #10 x ¾ hex

9 70b Dump Bed UTV Plastic /8 x 4 bolt Zinc plate /8 nylock Bed latch bolt, 3/8 x 2 1/ nut, 3/8 keps washer, 3/8 flat 2 75a Tail gate, green Tail gate, Red Tail gate, Black 1 75b Dump Bed Tailgate UTV Plastic bolt, 5/16 x washer, 5/16 sae nut, 5/16 nylock rubber bump stops Bed Bumper 3/8 Rubber /4 Lynch Pin - tailgate latch Roof, green Roof, Red Roof, Camo Roof, Top Vinyl Trim Roof, Hardware bolt kit Clamp-Tube-vinyl coated 1-3/ bolt, 1/4 x Washer, ¼ rubber domed nut, 1/4 nylock Windshield - clear Front receiver hitch kit Engine, Honda 11hp /8-16 x 1 3/4 Hex Hd Bolt /8 Flat washer, USS Dana Transaxle Neutral Safety Switch Shims Neutral Safety Switch Swing arm, CW - Black Motor Plate, CW - Black Throttle Guard Laser /4-20 x 1 1/4 Hex Hd Bolt /4-20 x 2 1/4 Hex Hd Bolt /4 Keps Nut /4 Flatwasher, USS TC, Driver Comet 500 used before Serial Number # TC, Driver CVTECH used after Serial Number # TC, Driven Comet 500 used before Serial Number # TC, Driven CVTECH used after Serial Number # Brake Shoes - Rear UTV Dana (kit includes 4 shoes to cover both rear wheels) 1 109b Brake Drum Replacement #012WA I.D. Spacer Washer Comet only (not used with CVTech pulley) /16 x 1/4 x 1-1/2 Keystock (for use with CV Tech driver pulley) /8 I.D. Fender Washer Comet only (not used with CVTech pulley) /8 Lock Washer Comet only (not used with CVTech pulley) 1

rubber bump stops 4-2-18413 Bed Bumper 3/8 Rubber 2 78 2-50815 1/4 Lynch Pin - tailgate latch 2 80 2-18312 Roof, green 1-2-18301 Roof, Red 1-2-18351 Roof, Camo 1-2-18391 Roof, Top Vinyl Trim

10 /8x 3 Bolt Hex Hd NF Comet only (not used with CVTech pulley) Belt, Comet used before Serial Number # Belt, CV TECH used after Serial Number # /2 x 2 SAE /2 Lock Washer /2 Uss Flat Washer /16 x 3/16 x 3-1/4 Keystock (for use with CV Tech driven pulley) Tension Mount Engine, CW - Black /16x 3/4 Bolt Hex Hd NF /16 Lock Washer /16 Flatwasher Rubber Feet (Isolators)* SEE NOTE ON BACK PAGE 4 120a Rubber Feet (Isolator)* SEE NOTE ON BACK PAGE /8 Nylock Nut /8 Flatwasher USS Rod End Sphcl-UTV (4681-MPM-12) /4 Jam nut SAE Panhard bar, CW - black bolt, 3/8 x /8 Nylock Nut /8 Flatwasher, USS /4 Spacer Washer /4 x 2.5 SAE bolt /4 SAE nylock shifter lever, CW - black /4-20 x 3/4 Hex Hd Bolt /4 Keps Nut shifter cable mount, CW - black - used after Serial Number # /4-20 x 3/4 Hex Hd Bolt /4 Keps Nut /4 Flatwasher, USS Brake Cables /16-18 x 1 Hex Hd Bolt /16 Nylock Nut Throttle Cable, UTV /4-20 x 1 Hex Hd Bolt /4 Keps Nut Spring #80704 Black painted Differential Cable All 2WD models before serial # /4-20 x 1 Hex Hd Bolt /4 Keps Nut /16-18 x 1 1/2 Hex Hd Bolt /16 Keps Nut Differential Control Assembly w/ cable all models after serial # Knob Differential Control Cable Only used on all models after serial # nut, #10-24 Keps nut screw, #10-24 X 3/4 Pan Head phillips Washer, #10 flat /4-20 x 1 Hex Hd Bolt 1

Engine, CW - Black 1-2-50157 5/16x 3/4 Bolt Hex Hd NF 2-2-50703 5/16 Lock Washer 2-2-50704 5/16 Flatwasher 2 120 2-70251 Rubber Feet (Isolators)* SEE NOTE ON BACK PAGE 4 120a 2-70252 Rubber Feet

11 /4 Keps Nut /16-18 x 1 1/2 Hex Hd Bolt /16 Keps Nut Spring #80704 Black painted Shifter Cable and Shifter Control - used before Serial Number # Cable, shifter - used after Serial Number # fuel hose 3/16 dia hose clamps - small Belt Guard Plastic UTV - Front Belt Guard Plastic UTV - Rear Belt Guard Plastic UTV - Bottom #10 x 3/4 Blunt Point Black #10 Speed Nut - for Plastic #10 Flat washer Choke Bracket Honda Engine 1 * On single cylinder models, quantity 5 of was replaced by quantity 4 of and 1 of on 6/1/2012. The 4 of the go under the engine and the 1 of the goes in the vertical mount. We do not recommend replacing only one bushing and that all four bushings should be replaced together. HEADLIGHT REPLACEMENT BULBS AND ASSEMBLIES FOR ASW UTILITY VEHICLES Bulb: p/n Bulb: p/n Bulb: p/n Bulb: Sealed housing no bulb available Assembly: p/n (5 1/4 oval) Assembly: p/n (4 3/8 rectangle) Assembly: p/n (3 1/4 Round) Assembly: p/n (4 round) Amber reflector: p/n (2 1/4 Round) Light assembly: p/n (5 round) Bulb: p/n Light assembly: p/n (driver side) Light assembly: p/n (passenger side) Bulb: p/n Bulb: p/n Plastic insert: p/n Driver Side (inner bezel) (outer bezel) Plastic insert: p/n Passenger Side (inner bezel) (outer bezel) Measurements are taken from left to right of the visible portion of the lens Depending on your year of manufacture, this housing either has a push-in or twist-in bulb Twist-in Bulb: Sylvania 1891 or equivalent Push-in Bulb: Sylvania 2825 or equivalent 7625 DiSalle Boulevard Fort Wayne IN Commercial Street Roseland, LA Toll Free Fax

2-18314 Belt Guard Plastic UTV - Rear 1 140 2-18315 Belt Guard Plastic UTV - Bottom 1-2-50624 #10 x 3/4 Blunt Point Black 7-2-50050 #10 Speed Nut - for Plastic 7-2-50770 #10 Flat washer 7 141 2-20011

ILLUSTRATED PARTS LIST

ILLUSTRATED PARTS LIST TW400 WITH 390cc HONDA ENGINE 390cc 2 WHEEL DRIVE UTILITY VEHICLE ILLUSTRATED S LIST 390cc 2WD B O D Y D I A G R A M 390cc 2WD F R A M E D I A G R A M 390cc 2WD D R I V E T R A I N D I A G R A M DESCRIPTION