HPL35 WRECKER PARTS MANUAL

HPL Wrecker Parts Manual - Page This manual covers the following Jerr-Dan Models: HPL Wrecker Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice. Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are not reflected in this manual. This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.). That information is provided by the chassis manufacturer. When ordering parts, please refer to your unit s Sales Order Number, Serial Number and Model Number. This information is be found on the aluminum tag riveted to the inside of the driver s side toolbox of the main body. MANUFACTURED BY An Oshkosh Corporation Company GREENCASTLE, PENNSYLVANIA SERIAL NO. MODEL NO. VEHICLE IDENT. NO. 00 Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at -9-. Price and availability will be quoted at time of the request. Please report comments and/or errors by contacting Jerr-Dan Corporation s Technical Publications Department by e-mail at technicalpublications@jerr-dan.com or by FAX on -9-. Manufactured under one or more of the following patents:,,0;,,0;,9,;,,;,,0;,,9;,9, and,, Bwith other Patents Pending. Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA. The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied, reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.

INDEX DESCRIPTION PAGE Body - Aluminum -Complete... - Body Assembly - Aluminum... - 9 Body - Steel -Complete... 0 - Body Assembly - Steel - 0... - Body Assembly - Steel -... - Subframe... - Hydraulic Reservoir... 0 - Tunnel Toolbox - & Aluminum - Foreign... - Tunnel Toolbox - Aluminum - Foreign... - Tunnel Toolbox - Aluminum - Ford, IHC & GMC... - Tunnel Toolbox - & Steel - Foreign... - 9 Tunnel Toolbox - Steel - Ford, IHC & GMC... 0 - Deck Mounted,000 lb Recovery Winch... - Deck Mounted Recovery Winch Cable Tensioner... - Ton Wrecker Boom - Single,000 lb Winch... - 9 Ton Wrecker Boom - Single,000 lb Winch... 0 - Ton Wrecker Boom - Dual,000 lb Winch... - Ton Wrecker Boom - Single 0,000 lb Winch... - Ton Wrecker Boom - Dual 0,000 lb Winch... - Ton Wrecker Boom - Dual,000 lb Winch... - 9 Wrecker Boom Single / Dual Winch - Cable Tensioner... 0 - Winch Mounted Light Pylon... - / Ton Dual Winch Free Spool... - Underlift Boom -Complete... - Underlift Boom Assembly... - 9 Manual L-Arm Wheel Lift Grid and Storage... 0 - Manual T Pivoting Wheel Lift Grid and Storage... - Hydraulic Components - PTO Version +... - Dual Controls - Bank... - Dual Controls - Bank... - 9 Dual Controls - Bank... 0 - Dual Controls - bank... - Electrical Components - Standard Lights and Wiring... - Electrical Components - Optional Lights and Wiring... - Electrical Components - Tail Light Converter... - 9 Wheellift Boom Elevation Cylinder Assembly... 90-9 Wheellift Boom Tilt Cylinder Assembly... 9-9 Wrecker Boom Tilt Cylinder Assembly - Ton... 9-9 Wrecker Boom Extension Cylinder Assembly - Ton... 9-9 Wrecker Boom Tilt Cylinder Assembly - / Ton... 9-99 Wrecker Boom Extension Cylinder Assembly - / Ton... 00-0 Remote Control Operation... 0-0 Mud Flaps... 0-0 DESCRIPTION PAGE Fender Flares... 0-0 Headboard - Body Mount... 0-09 Headboard - Toolbox Mount... 0 - Tow Sling... - Self-Loading Dolly... - Decals... - Forks and Adapters... - 9 Switch Panel... 0 - Lightbar... - Fold Down Lightbar Bracket... - Chain and Straps... - Jump Start Kit... - 9 Wheel Chocks... 0 - Stone Guard - Tunnel Toolbox... - Battery Box - Tunnel ToolBox... - Pull-Out Drawer - Tunnel ToolBox... - Ford Diesel 0 Exhaust Alteration... - 9 Dodge Diesel 0 Exhaust Alteration... 0 - Foreign Chassis Lights and Wiring... - Fuel Fill... - HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page BODY - ALUMINUM -COMPLETE 0009 0 Body Assembly (0 CA) (no toolboxes) 000 0 Body Assembly ( CA) (no toolboxes) 000 0 Body Assembly (0 CA) (left side toolbox) 0000 0 Body Assembly ( CA) (left side toolbox) 000 0 Body Assembly (0 & CA) (left & right side toolbox) 0000 Plate 00 Locknut, 0. -NC 000000 Chain Box Weld, LH 000000 Chain Box Weld, RH 0 Capscrew, 0.0 -NC x. 00 Locknut, 0.0 -NC 000 Bracket (body w/ no toolboxes) 000 Bracket (body w/ left side toolbox) 9 00 Capscrew, 0. -0NC x.00 (body w/ no toolboxes) 00 Capscrew, 0. -0NC x.00 (body w/ left side toolbox) 0 900 Flatwasher, 0. ID (body w/ no toolboxes) 900 Flatwasher, 0. ID (body w/ left side toolbox) 000 Locknut, 0. -0NC (body w/ no toolboxes) 000 Locknut, 0. -0NC (body w/ left side toolbox)

BODY - ALUMINUM -COMPLETE BACK OF CAB B B SUBFRAME FRONT SADDLE TRUCK FRAME PARTIAL SECTION B - B WITHOUT TOOLBOX 0 9 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page BODY ASSEMBLY - ALUMINUM 00 Deck Weld (aluminum) 00000 Body Panel Weld- LH (no toolboxes) (0 CA) 00000 Side Panel - LH (no toolboxes) ( CA) 990000 Toolbox Weld- LH (left side toolbox only) 00000 Body Panel Weld- RH (no toolboxes or left side toolbox only) (0 CA) 0000 Side Panel - RH (no toolboxes or left side toolbox only) ( CA) 990000 Toolbox Weld- RH (left & right side toolbox) 900000 Pad- LH (left side toolbox) 900009 Pad- RH (right side toolbox) 00009 Fender- LH 0000 Fender- RH 0000 Tail Weld- LH 9 0000 Tail Weld- RH 0 000 Plate 000000 Plug 00 Capscrew, 0. -0NC x 0. 9 000 Plate 00 Locknut, 0. -NC 0 Capscrew, 0. -0NC x.00 00 Capscrew, 0. -NC x. (no toolboxes) 00 Capscrew, 0. -NC x. 9 (left side toolbox only) 00 Capscrew, 0. -NC x. (left & right side toolbox only) 0 Capscrew, 0. -0NC x. 000 Locknut, 0. -0NC 9 900 Flatwasher, 0. ID 0 900 Flatwasher, 0. ID (no toolboxes) 900 Flatwasher, 0. ID 0 (left side toolbox only) 900 Flatwasher, 0. ID (left & right side toolbox only) 900000 Lockwasher, 0. ID 0 (no toolboxes) 900000 Lockwasher, 0. ID (left side toolbox only) 900000 Lockwasher, 0. ID (left & right side toolbox only) 00000 Nutsert, 0. -0NC 00 Capscrew, 0. -0NC x.00 000 Plate 000 Plate 0009 Plate 900000 Lockwasher, 0. ID 0000 Tail Plate Weld 9 0000 Edge Trim in 0 900000 Bumper (left side toolbox only) 900000 Bumper (left & right side toolbox only) 00000* Seal Channel - Top (left side toolbox only) 00000* Seal Channel - Top (left & right side toolbox only) 00000* Seal Channel - Left (left side toolbox only) 00000* Seal Channel - Left (left & right side toolbox only) 00000* Seal Channel - Right (left side toolbox only) 00000* Seal Channel - Right (left & right side toolbox only) * included in Door & Frame Assembly, P/N 00000

BODY ASSEMBLY - ALUMINUM 0000* Seal Channel - Bottom (left side toolbox only) 0000* Seal Channel - Bottom (left & right side toolbox only) 00000* Plate (left side toolbox only) 00000* Plate (left & right side toolbox only) 00000* Hinge (left side toolbox only) 00000* Hinge (left & right side toolbox only) 00000* Door (left side toolbox only) 00000* Door (left & right side toolbox only) 00000* Hinge Rod (left side toolbox only) 00000* Hinge Rod (left & right side toolbox only) 9 0000* T-Handle Latch (left side toolbox only) 0000* T-Handle Latch (left & right side toolbox only) 0 90000* Gasket (left side toolbox only) 90000* Gasket (left & right side toolbox only) 900000* Seal (left side toolbox only) 0in 900000* Seal (left & right side toolbox only) 0in 00* Capscrew, #- NC x 0.0 (left side toolbox only) 00* Capscrew, #- NC x 0.0 (left & right side toolbox only) 0000* Locknut, #-NC (left side toolbox only) 0000* Locknut, #-NC (left & right side toolbox only) 000* Plate (left side toolbox only) 000* Plate (left & right side toolbox only) 90000* Rivet (left side toolbox only) 90000* Rivet (left & right side toolbox only) 0* Capscrew, 0. -0NC x.00 (left side toolbox only) 0* Capscrew, 0. -0NC x.00 (left & right side toolbox only) 990000* Nylon Washer, 0. ID (left side toolbox only) 990000* Nylon Washer, 0. ID (left & right side toolbox only) 0000* Locknut, 0. -0NC (left side toolbox only) 0000* Locknut, 0. -0NC (left & right side toolbox only) 9 00000 Door & Frame Assembly (left side toolbox only) 00000 Door & Frame Assembly (left & right side toolbox only) 0 00* Locknut, 0. -0NC (left side toolbox only) 00* Locknut, 0. -0NC 0 (left & right side toolbox only) * included in Door & Frame Assembly, P/N 00000 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page BODY ASSEMBLY - ALUMINUM 0 0 9 A A SECTION A - A 0 0 9 (This Side) (Opp Side) 0 0 (This Side) (Opp Side) (This Side) (Opp Side) 9 B 9 9 0 9 DETAIL"B" 9 9 0 9 9 0 See page 9 for Toolbox part number callouts

BODY ASSEMBLY - ALUMINUM 9 0 9 0 9 0 9 0 0 HPL Wrecker Parts Manual - Page 9

HPL Wrecker Parts Manual - Page 0 BODY - STEEL - COMPLETE 000 0 Body Assembly (0 & CA) (left side toolbox) 000 0 Body Assembly (0 & CA) (left & right side toolbox) 000 Body Assembly ( CA) (left & right side toolbox) 0000 Plate 00 Locknut, 0.0 -NC 0 Capscrew, 0.0 -NC x. 00 Locknut, 0.0 -NC 000 Plate 000 Bracket (body w/ left side toolbox) 900 Screw, 0. -0NC x 0. 9 00 Capscrew, 0. -0NC x.00 (body w/ left side toolbox) 00 Capscrew, 0. -0 NC x.00 (body w/ left & right side toolbox) 0 900 Flatwasher, 0. ID (body w/ left side toolbox) 900 Flatwasher, 0. ID (body w/ left & right side toolbox) 000 Locknut, 0. -0NC (body w/ left side toolbox) 000 Locknut, 0. -0NC (body w/ left & right side toolbox) 0000 Angle ( body) 00000 Capscrew, 0.0 -NC x. ( body) 0000 Locknut, 0.0 -NC ( body)

BODY - STEEL - COMPLETE TRUCK FRAME BACK OF CAB B A VIEW A - A " BODY FRONT MOUNTING B A SUBFRAME FRONT SADDLE TRUCK FRAME PARTIAL SECTION B - B WITHOUT TOOLBOX 9 0 9 0 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page BODY ASSEMBLY - STEEL - 0 09000 Deck Weld (steel) (left side toolbox) 09000 Deck Weld (steel) (left & right side toolbox) 90000 Pad (left side toolbox) 000000 Plug 900000 Paddle Handle (left side toolbox only) 900000 Paddle Handle (left & right side toolbox only) 90000 Gasket (left side toolbox only) 90000 Gasket (left & right side toolbox only) 00 Capscrew, #-NC x 0.0 (left side toolbox only) 00 Capscrew, #-NC x 0.0 (left & right side toolbox only) 0000 Locknut, #-NC (left side toolbox only) 0000 Locknut, #-NC (left & right side toolbox only) 0000 Door Weld (left side toolbox only) 0000 Door Weld (left & right side toolbox only) 9 0 Capscrew, 0. -NC x 0. (left side toolbox only) 0 Capscrew, 0. -NC x 0. (left & right side toolbox only) 0 00 Locknut, 0. -NC (left side toolbox only) 00 Locknut, 0. -NC (left & right side toolbox only) 0000 Edge Trim in 90000 Pad (right side toolbox)

BODY ASSEMBLY - STEEL - 0 0 9 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page BODY ASSEMBLY - STEEL - 09000 Deck Weld (steel) ( ) 900000 Pad (left side toolbox) 90000 Pad (right side toolbox) 90000 Pad (center toolbox) 90000 Pad (right side toolbox) 900009 Pad (center deck) 000000 Plug 900000 Paddle Lock Handle 9 900000 Paddle Handle 0 90000 Gasket 00 Capscrew, #-NC x 0.0 0000 Locknut, #-NC 000009 Door Weld 000000 Door Weld 900000 Rivet 0 Capscrew, 0. -NC x 0. 00 Locknut, 0. -NC 0000 Lock Rod 9 0000 Edge Trim in

BODY ASSEMBLY - STEEL - 9 0 9 9 SECTION A - A 0 0 9 A 9 A HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page SUBFRAME Ford F-Series 0000 Subframe Weld 0000 Angle 00090 Plate 00090 Plate 009 Plate 0 Capscrew, 0.0 -NC x.00 0 900 Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC 0 9 Not Required 0 Not Required Not Required Not Required Ford F-Series with 9,000 lb GVWR 0000 Subframe Weld 0000 Angle 00090 Plate 00090 Plate 009 Plate 0 Capscrew, 0.0 -NC x.00 0 900 Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC 0 9 00090 Plate 0 00090 Plate 0000 Plate Not Required Dodge (0 CA) 0000 Subframe Weld 0000 Angle 00090 Plate Not Required Not Required 0 Capscrew, 0.0 -NC x.00 0 900 Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC 0 9 Not Required 0 Not Required Not Required 000 Plate Dodge ( CA) 0000 Subframe Weld 0000 Angle 00090 Plate Not Required 009 Plate 0 Capscrew, 0.0 -NC x.00 0 900 Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC 0 9 Not Required 0 Not Required Not Required 000 Plate

SUBFRAME GM C00 0000 Subframe Weld 0000 Angle 00090 Plate Not Required Not Required 0 Capscrew, 0.0 -NC x.00 0 900 Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC 0 9 Not Required 0 Not Required Not Required 000 Plate GM C00/C00 without Mid Tank 0000 Subframe Weld 0000 Angle 0009 Plate Not Required Not Required 0 Capscrew, 0.0 -NC x.00 0 900 Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC 0 9 000 Shim 0 Not Required Not Required 000 Shim GM C00/C00 with Mid Tank 0000 Subframe Weld 0000 Angle 0009 Plate Not Required Not Required 0 Capscrew, 0.0 -NC x.00 0 900 Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC 0 9 000 Shim 0 Not Required Not Required 000 Shim HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page SUBFRAME 0 0 CHASSIS CAB 9

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HPL Wrecker Parts Manual - Page 0 HYDRAULIC RESERVOIR 00000 Reservoir Weld 900 Flatwasher, 0.0 ID 00 Locknut, 0.0 -NC 000 Street Elbow 0000 Nipple 00000* Magnetic Plug 00000* Breather, Filler Cap * also available in Reservoir Weld, P/N 00000

HYDRAULIC RESERVOIR SUBFRAME REF SUBFRAME REF HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page TUNNEL TOOLBOX - ALUMINUM - & FOREIGN 9900000 Tunnel Toolbox Weld ( wide) 990000 Tunnel Toolbox Weld ( wide) 0000 Frame Weld ( wide) 0000 Frame Weld ( wide) 0 Capscrew, 0.0 -NC x. 00 Locknut, 0.0 -NC 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 900000 Bumper 9 00000 Clamp Weld 0 0000 Nut, 0. -0NC 0000 Grounding Strap Not Required ( Toolbox) 900 Screw, 0. x 0. ( Toolbox) 00 Moulding 0in 000 Bracket 0 Capscrew, 0. -0NC x 0. 900 Flatwasher, 0. ID 00 Locknut, 0. -0NC 000 Seal Channel - Top 9 00009 Seal Channel - LH 0 000090 Seal Channel - RH 000 Seal Channel - Bottom 00000 Plate 00009 Hinge 000 Door 000 Hinge Rod 0000 T-Handle Latch 0 Capscrew, 0. -0NC x 0. 90000 Gasket 9 900000 Seal 0in 0 00 Capscrew, #-NC x 0.0 0000 Locknut, #-NC 000 Plate 90000 Rivet 90000 Seal in 000 Panel ( wide) 0000 Plate ( wide) 00 Capscrew, 0. -NC x 0. 00000 Nutsert, 0. -NC 0000 Shim 9 990000 Washer, 0.0 OD 0 00 Locknut, 0. -0NC

TUNNEL TOOLBOX - & ALUMINUM - FOREIGN 9 0 0 9 9 0 9 0 0 0 0 9 9 9 Item #, Shim not shown HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page TUNNEL TOOLBOX - ALUMINUM - FOREIGN 9900000 Tunnel Toolbox Weld ( wide) 00009 Frame Weld 0 Capscrew, 0.0 -NC x. 00 Locknut, 0.0 -NC 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 0 00 Locknut, 0. -NC 0 900000 Bumper 9 00000 Clamp Weld 0 0 Capscrew, 0. -NC x.00 0 000 Bracket 9000090 Pad 00 Moulding 0in 00009 Seal Channel - LH 0000 Seal Channel - Top 0000 Seal Channel - Bottom 000090 Seal Channel - RH 00000 Plate 9 00009 Hinge 0 0000 Door 000 Hinge Rod 0000 T-Handle Latch 0 Capscrew, 0. -0NC x 0. 90000 Gasket 900000 Seal 0in 00 Capscrew, #-NC x 0.0 0000 Locknut, #-NC 000 Plate 9 90000 Rivet 0 0000 Panel 00 Capscrew, 0. -NC x 0. 0 00000 Nutsert, 0. -NC 0 90000 Seal in 0000 Shim 990000 Washer, 0.0 OD 00 Locknut, 0. -0NC 0000 Washer, 0. -0NC

TUNNEL TOOLBOX - ALUMINUM - FOREIGN 9 0 9 0 9 0 9 9 0 0 0 0 Item #, Shim not shown HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page TUNNEL TOOLBOX - ALUMINUM - FORD, IHC & GMC 99000 Tunnel Toolbox Weld ( wide) 00000 Rubber Mount 990000 Head Washer 0000 Shim 0000 Shim 0 Capscrew, 0.0 -NC x.0 Capscrew, 0.0 -NC x. Carriage 900 Flatwasher, 0.0 ID 9 00 Locknut, 0.0 -NC 9 0 00000 Clamp Weld 900009 Pad 900000 Pad 90000 Pad 900000 Bumper 90000 Moulding in 900 Flatwasher, 0.0 ID 0000 Toolbox Frame Weld 0 Capscrew, 0. -0NC x 0. 9 900000 Lockwasher, 0. ID 0 900 Flatwasher, 0. ID 0000 Clamp 90000 Lockwasher, 0. ID 00000 Nutsert, 0. -0NC 90000 Tie Strap 0000* Seal Channel - LH 00009* Seal Channel - Top 00000* Seal Channel - Bottom 0000* Seal Channel - RH 9 00000* Plate 0 0000* Hinge 00000* Door 0000* Hinge Rod 0000* T-Handle Latch 00 Locknut, 0. -NC 90000* Gasket 900000* Seal 0in 00* Capscrew, #-NC x 0.0 0000* Locknut, #-NC 9 000* Plate 0 90000* Rivet 0* Capscrew, 0. -0NC x 0. 0 990000* Nylon Washer, 0. ID 0 0000* Locknut, 0. -0NC 0 0000 Ground Strap 0009 Plate 0 Capscrew, 0. -NC x.0 00000 Door & Frame Assembly * included in Door & Frame Assembly, P/N 00000

TUNNEL TOOLBOX - ALUMINUM - FORD, IHC & GMC CHASSIS FRAME 0 SECTION A-A DETAIL B 0 9 9 0 0 9 A A B Item #, Tie Strap, not shown Item #, Ground Strap, not shown HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page TUNNEL TOOLBOX - & STEEL - FOREIGN 9900009 Tunnel Toolbox Weld ( wide) 9900009 Tunnel Toolbox Weld ( wide) 0000 Frame Weld ( wide) 0000 Frame Weld ( wide) 0 Capscrew, 0.0 -NC x. 00 Locknut, 0.0 -NC 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 00000 Clamp Weld 9 90000 Pad ( wide) 9000090 Pad ( wide) 0 0000 Door Weld ( wide) 00000 Door Weld ( wide) 900000 Paddle Handle 90000 Gasket 00 Capscrew, #-NC x 0.0 0000 Locknut, #-NC 00000 Hinge Weld 0 Capscrew, 0. -NC x 0. 00 Locknut, 0. -NC 000 Plate ( wide) 0000 Plate ( wide) 9 00 Capscrew, 0. -NC x 0. 0 00000 Nutsert, 0. -NC 00 Moulding 0in 000 Bracket 0 Capscrew, 0. -0NC x 0. 900 Flatwasher, 0. ID 00 Locknut, 0. -0NC

TUNNEL TOOLBOX - & STEEL - FOREIGN 0 9 9 9 0 9 0 9 0 HPL Wrecker Parts Manual - Page 9

HPL Wrecker Parts Manual - Page 0 TUNNEL TOOLBOX - STEEL - FORD, IHC & GMC 990000 Tunnel Toolbox Weld ( wide) 00000 Rubber Mount 990000 Head Washer 990000 Tail Washer 0 Capscrew, 0.0 -NC x. 900 Flatwasher, 0.0 ID 00 Locknut, 0.0 -NC 9 0 Capscrew, 0.0 -NC x. 9 0000 Angle 0 90000 Pad 90000 Pad 90000 Pad 900000 Paddle Handle 90000 Gasket 00 Capscrew, #-NC x 0.0 0000 Locknut, #-NC 00000 Door Weld 00000 Hinge Weld 9 0 Capscrew, 0. -NC x 0. 0 00 Locknut, 0. -NC 000 Plate 00 Moulding 0in 0000 Ground Strap

TUNNEL TOOLBOX - STEEL - FORD, IHC & GMC 0 9 9 VIEW A - A 0 A 9 A 9 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page DECK MOUNTED,000 LB RECOVERY WINCH 090000 Winch Mount Weld 0 Capscrew, 0. -9NC x.0 900 Lockwasher, 0. ID 90000 Sheave Support Weld 09000 Cable Guide Weld 900000 Pin Weld 0000 Orbit Motor 90000 Winch,000 lb Worm Gear 9 00000 Retaining Ring 0 00 Capscrew, 0.0 -NC x.0 90000 Lockwasher, 0.0 ID 00000 Retaining Ring 0900000 Sheave 000000 Grease Fitting 00000 Cover Plate 0 Capscrew, 0. -0NC x.00 00000 Well Nut, 0. -0 NC 900 Flatwasher, 0. ID 9 900000 Lockwasher, 0. ID 0 00 Capscrew, 0. -NC x.00 0900009 Bushing 00 Adapter 0 Hose Assembly 0000 Elbow 00 Adapter 00000 Plug 9000 Relief Valve

0.9 DECK MOUNTED,000 LB RECOVERY WINCH 9 0 9 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page DECK MOUNTED RECOVERY WINCH CABLE TENSIONER 009000 Tensioner Weld 00 Capscrew, 0.0 -NC x. 000 Locknut, 0.0 -NC 00000 Compression Spring 900 Flatwasher, 0.0 ID 000 Locknut, 0.0 -NC

DECK MOUNTED RECOVERY WINCH CABLE TENSIONER HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page TON WRECKER BOOM - SINGLE,000 LB WINCH 000000 Frame Weld 0 Capscrew, 0. -9NC x.00 900 Flatwasher, 0. ID 00000 Base Boom Weld 00000 Fly Boom Weld 00000 Cylinder Assembly 00000 Cylinder Assembly 09000 Cable Guide Weld 9 90000 Sheave Support Weld 0 00000 Retaining Ring 900000 Pin Weld 00000 Retaining Ring 0900009 Bushing 000000 Grease Fitting 0900000 Sheave 9000 Pin Weld 90000 Pin Weld 90000 Pin Weld 9 90000 Pin Weld 0 900000 Winch,000 lb Worm Gear 0000 Cover Plate 90000 Slide Pad 900009 Slide Pad 00 Locknut, 0. -NC 900 Flatwasher, 0. ID 00 Capscrew, 0. -NC x.00 900000 Lockwasher, 0. ID 900 Flatwasher, 0. ID 9 9 00 Capscrew, 0. -NC x. 0 00 Locknut, 0. -NC 0 Capscrew, 0. -NC x.00 900000 Counterbalance Valve 900009 Tube Assembly 00 Elbow 00 Tee 90000 Tube Assembly 90000 Pin 00009 Retaining Ring 9 00 Elbow 0 000000 Plug 000 Plate 0000 Orbit Motor 0 Capscrew, 0.0 -NC x.0 90000 Lockwasher, 0.0 ID 00 Adapter 00 Adapter 0 Hose Assembly 00 Adapter 9 0 Hose Assembly 0 0 Hose Assembly 000 Elbow 0000 Elbow 00 Adapter 00 Elbow 00000 Plug 9000 Relief Valve 00000 Grease Fitting

TON WRECKER BOOM - SINGLE,000 LB WINCH 0 9 9 0 9 0 0 9 0 0 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page TON WRECKER BOOM - SINGLE,000 LB WINCH WINCH 0 (WRECKER BOOM) "EXTENSION CYLINDER" SECTION A - A SECTION B - B 9 (WRECKER BOOM) "LIFT CYLINDER" DIRECTIONAL CONTROL VALVE B A B A

HPL Wrecker Parts Manual - Page 0 TON WRECKER BOOM - SINGLE,000 LB WINCH 0009 Frame Weld 0 Capscrew, 0. -9NC x.00 900 Flatwasher, 0. ID 0000 Base Boom Weld 00000 Fly Boom Weld 0000 Boom Nose Weld 90000 Sheave Support Weld 09000 Cable Guide Weld 9 00000 Singe Winch Mount Weld 0 900000 Pin Weld 00000 Cylinder Assembly 00000 Cylinder Assembly 000000 Cylinder Assembly 90000 Pin Weld 90000 Pin Weld 00000 Plate 90000 Pin 90009 Pin 9 900000 Wear Pad 0 900000 Wear Pad 00000 Plate 900000 Winch -,000 lb Worm Gear 0000 Orbit Motor 00000 Retaining Ring 0900000 Sheave 00000 Retaining Ring 000000 Grease Fitting 00 Capscrew, 0.0 -NC x.00 9 0 Capscrew, 0.0 -NC x.0 0 000 Locknut, 0.0 -NC 0900009 Bushing 900000 Lockwasher, 0.0 ID 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 00 Capscrew, 0. -NC x. 00 Capscrew, 0.0 -NC x. 90000 Lockwasher, 0.0 ID 9 0 Capscrew, 0. -0NC x 0.0 0 900000 Lockwasher, 0. ID 00 Capscrew, 0. -NC x.00 00 Locknut, 0. -NC 0 Hose Assembly 900000 Tube Assembly 000000 Hose Assembly 00 Elbow 00 Tee 00 Elbow 9 00 Tee 0 00000 Tee 900000 Tube Assembly 900000 Counterbalance Valve 900 Flatwasher, 0. ID 0 Capscrew, 0. -NC x.00 000 Plate 900 Flatwasher, 0. ID 00 Adapter 00 Adapter 9 0 Hose Assembly 0 00 Adapter 0 Hose Assembly 0 Hose Assembly 000 Elbow 0000 Elbow 00 Adapter 00 Elbow 00000 Plug 9000 Relief Valve 9 00000 Grease Fitting

TON WRECKER BOOM - SINGLE,000 LB WINCH 0 9 9 0 9 0 0 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page TON WRECKER BOOM - SINGLE,000 LB WINCH WINCH 0 0 0 (WRECKER BOOM) "EXTENSION CYLINDER" (WRECKER BOOM) "LIFT CYLINDER" 9 9 DIRECTIONAL CONTROL VALVE 9 9 0 0

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HPL Wrecker Parts Manual - Page TON WRECKER BOOM - DUAL,000 LB WINCH 0009 Frame Weld 0 Capscrew, 0. -9NC x.00 900 Flatwasher, 0. ID 0000 Base Boom Weld 00000 Fly Boom Weld 0000 Boom Nose Weld 09000 Sheave Support Weld 900000 Cable Guide Weld 9 0000 Dual Winch Mount Weld 0 9000 Pin Weld 00000 Cylinder Assembly 00000 Cylinder Assembly 000000 Cylinder Assembly 90000 Pin Weld 90000 Pin Weld 00000 Plate 90000 Pin 90009 Pin 9 900000 Wear Pad 0 900000 Wear Pad 00000 Plate 900000 Winch -,000 lb Worm Gear - LH 900000 Winch -,000 lb Worm Gear - RH 0000 Orbit Motor 00000 Retaining Ring 0900000 Sheave 0000 Retaining Ring 000000 Grease Fitting 0 9 00 Capscrew, 0.0 -NC x.00 0 0 Capscrew, 0.0 -NC x.0 000 Locknut, 0.0 -NC Not Required 900000 Lockwasher, 0.0 ID 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 00 Capscrew, 0. -NC x. 00 Capscrew, 0.0 -NC x. 9 90000 Lockwasher, 0.0 ID 0 0 Capscrew, 0. -0NC x 0.0 900000 Lockwasher, 0. ID 00 Capscrew, 0. -NC x.00 00 Locknut, 0. -NC 0 Hose Assembly 900000 Tube Assembly 000000 Hose Assembly 00 Elbow 00 Tee 9 00 Elbow 0 00 Tee 00000 Tee 900000 Tube Assembly 900000 Counterbalance Valve 900 Flatwasher, 0. ID 0 Capscrew, 0. -NC x.00 000 Plate 900 Flatwasher, 0. ID 00 Adapter 9 00 Adapter 0 0 Hose Assembly 00 Adapter 0 Hose Assembly 0 Hose Assembly 000 Elbow 0000 Elbow 00 Adapter 00 Elbow 9000 Relief Valve 9 00000 Grease Fitting 0

TON WRECKER BOOM - DUAL,000 LB WINCH 0 9 0 9 9 9 0 0 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page TON WRECKER BOOM - DUAL,000 LB WINCH WINCHES LH RH (WRECKER BOOM) "EXTENSION CYLINDER" 0 DIRECTIONAL CONTROL VALVE 9 (WRECKER BOOM) "LIFT CYLINDER" 0 0 9 9 9 0 0

HPL Wrecker Parts Manual - Page TON WRECKER BOOM - SINGLE 0,000 LB WINCH 000 Frame Weld 0 Capscrew, 0. -9NC x.00 900 Flatwasher, 0. ID 0000 Base Boom Weld 0000 Fly Boom Weld 0000 Boom Nose Weld 90000 Sheave Support Weld 09000 Cable Guide Weld 9 0000 Singe Winch Mount Weld 0 900000 Pin Weld 00000 Cylinder Assembly 00000 Cylinder Assembly 000000 Cylinder Assembly 90000 Pin Weld 90000 Pin Weld 00000 Plate 9000 Pin 90009 Pin 9 900000 Wear Pad 0 900000 Wear Pad 00000 Plate 9000000 Winch - 0,000 lb Worm Gear 0000 Orbit Motor 00000 Retaining Ring 0900000 Sheave 00000 Retaining Ring 000000 Grease Fitting 00 Capscrew, 0.0 -NC x.00 9 0 Capscrew, 0.0 -NC x.0 0 000 Locknut, 0.0 -NC 0900009 Bushing 900000 Lockwasher, 0.0 ID 0 Capscrew, 0. -NC x.0 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 0 Capscrew, 0. -NC x.0 0 Capscrew, 0.0 -NC x.0 90000 Lockwasher, 0.0 ID 9 0 Capscrew, 0. -0NC x 0.0 0 900000 Lockwasher, 0. ID 00 Capscrew, 0. -NC x.00 00 Locknut, 0. -NC 0 Hose Assembly 900000 Tube Assembly 000000 Hose Assembly 00 Elbow 00 Tee 00 Elbow 9 00 Tee 0 00000 Tee 900000 Tube Assembly 900000 Counterbalance Valve 900 Flatwasher, 0. ID 0 Capscrew, 0. -NC x.00 000 Plate 900 Flatwasher, 0. ID 00 Adapter 00 Adapter 9 0 Hose Assembly 0 00 Adapter 0 Hose Assembly 0 Hose Assembly 000 Elbow 0000 Elbow 00 Adapter 00 Elbow 00000 Plug 00000 Grease Fitting

TON WRECKER BOOM - SINGLE 0,000 LB WINCH 0 9 9 0 9 9 0 0 HPL Wrecker Parts Manual - Page 9

HPL Wrecker Parts Manual - Page 0 TON WRECKER BOOM - SINGLE 0,000 LB WINCH WINCH 0 0 (WRECKER BOOM) "EXTENSION CYLINDER" (WRECKER BOOM) "LIFT CYLINDER" 9 9 DIRECTIONAL CONTROL VALVE 9 0 9 0

HPL Wrecker Parts Manual - Page TON WRECKER BOOM - DUAL 0,000 LB WINCH 000 Frame Weld 0 Capscrew, 0. -9NC x.00 900 Flatwasher, 0. ID 0000 Base Boom Weld 0000 Fly Boom Weld 0000 Boom Nose Weld 09000 Sheave Support Weld 900000 Cable Guide Weld 9 0000 Dual Winch Mount Weld 0 9000 Pin Weld 00000 Cylinder Assembly 00000 Cylinder Assembly 000000 Cylinder Assembly 90000 Pin Weld 90000 Pin Weld 00000 Plate 9000 Pin 90009 Pin 9 900000 Wear Pad 0 900000 Wear Pad 00000 Plate 90000 Winch - 0,000 lb Worm Gear - LH 900009 Winch - 0,000 lb Worm Gear - RH 0000 Orbit Motor 00000 Retaining Ring 0900000 Sheave 0000 Retaining Ring 000000 Grease Fitting 0 9 00 Capscrew, 0.0 -NC x.00 0 0 Capscrew, 0.0 -NC x.0 000 Locknut, 0.0 -NC Not Required 900000 Lockwasher, 0.0 ID 0 Capscrew, 0. -NC x.0 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 0 Capscrew, 0. -NC x.0 00 Capscrew, 0.0 -NC x. 9 90000 Lockwasher, 0.0 ID 0 0 Capscrew, 0. -0NC x 0.0 900000 Lockwasher, 0. ID 00 Capscrew, 0. -NC x.00 00 Locknut, 0. -NC 0 Hose Assembly 900000 Tube Assembly 000000 Hose Assembly 00 Elbow 00 Tee 9 00 Elbow 0 00 Tee 00000 Tee 900000 Tube Assembly 900000 Counterbalance Valve 900 Flatwasher, 0. ID 0 Capscrew, 0. -NC x.00 000 Plate 900 Flatwasher, 0. ID 00 Adapter 9 00 Adapter 0 0 Hose Assembly 00 Adapter 0 Hose Assembly 0 Hose Assembly 000 Elbow 0000 Elbow 00 Adapter 00 Elbow 9000 Relief Valve 9 00000 Grease Fitting 0

TON WRECKER BOOM - DUAL 0,000 LB WINCH 0 9 0 9 9 9 0 0 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page TON WRECKER BOOM - DUAL 0,000 LB WINCH (WRECKER BOOM) "EXTENSION CYLINDER" WINCHES LH RH (WRECKER BOOM) "LIFT CYLINDER" 0 0 DIRECTIONAL CONTROL VALVE 0 9 9 9 9 0 0

HPL Wrecker Parts Manual - Page TON WRECKER BOOM - DUAL,000 LB WINCH 000 Frame Weld 0 Capscrew, 0. -9NC x.00 900 Flatwasher, 0. ID 0000 Base Boom Weld 0000 Fly Boom Weld 0000 Boom Nose Weld 09000 Sheave Support Weld 900000 Cable Guide Weld 9 0009 Dual Winch Mount Weld 0 9000 Pin Weld 00000 Cylinder Assembly 00000 Cylinder Assembly 000000 Cylinder Assembly 90000 Pin Weld 90000 Pin Weld 00000 Plate 9000 Pin 90009 Pin 9 900000 Wear Pad 0 900000 Wear Pad 00000 Plate 900000 Winch -,000 lb Worm Gear - LH 900000 Winch -,000 lb Worm Gear - RH 0000 Orbit Motor 00000 Retaining Ring 0900000 Sheave 0000 Retaining Ring 000000 Grease Fitting 0 9 00 Capscrew, 0.0 -NC x.00 0 0 Capscrew, 0.0 -NC x.0 000 Locknut, 0.0 -NC Not Required 900000 Lockwasher, 0.0 ID 0 Capscrew, 0. -NC x.0 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 0 Capscrew, 0. -NC x.0 00 Capscrew, 0.0 -NC x. 9 90000 Lockwasher, 0.0 ID 0 0 Capscrew, 0. -0NC x 0.0 900000 Lockwasher, 0. ID 00 Capscrew, 0. -NC x.00 00 Locknut, 0. -NC 0 Hose Assembly 900000 Tube Assembly 000000 Hose Assembly 00 Elbow 00 Tee 9 00 Elbow 0 00 Tee 00000 Tee 900000 Tube Assembly 900000 Counterbalance Valve 900 Flatwasher, 0. ID 0 Capscrew, 0. -NC x.00 000 Plate 900 Flatwasher, 0. ID 00 Adapter 9 00 Adapter 0 0 Hose Assembly 00 Adapter 0 Hose Assembly 0 Hose Assembly 000 Elbow 0000 Elbow 00 Adapter 00 Elbow 00000 Plug 9 00000 Grease Fitting 0

TON WRECKER BOOM - DUAL,000 LB WINCH 0 9 0 9 9 9 0 0 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page TON WRECKER BOOM - DUAL,000 LB WINCH (WRECKER BOOM) "EXTENSION CYLINDER" WINCHES LH RH (WRECKER BOOM) "LIFT CYLINDER" 0 0 DIRECTIONAL CONTROL VALVE 0 9 9 9 9 0 0

HPL Wrecker Parts Manual - Page 0 WRECKER BOOM SINGLE / DUAL WINCH - CABLE TENSIONER 0000099 Pressure Plate Weld (,000 lb winch) 00000 Pressure Plate Weld (0,000 lb winch) 00000 Pressure Plate Weld (,000 lb winch) 000000 Angle Weld - LH (,000 & 0,000 lb winch) 00000 Angle Weld - LH (,000 lb winch) 000000 Angle Weld - RH (,000 & 0,000 lb winch) 00000 Angle Weld - RH (,000 lb winch) 00000 Compression Spring 900 Flatwasher, 0.0 ID (,000 & 0,000 lb winch) 9000 Flatwasher, 0. ID (,000 lb winch) 900 Flatwasher, 0.0 ID 000 Locknut, 0.0 -NC 00 Capscrew, 0. -NC x. 9 900 Flatwasher, 0. ID 0 00 Locknut, 0. -NC

WRECKER BOOM SINGLE / DUAL WINCH - CABLE TENSIONER 9 0 9 0 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page WINCH MOUNTED LIGHT PYLON 0000 Channel Weld 00000 Mounting Bracket Weld ( Pylon) 0000 Mounting Bracket Weld (0 Pylon) 00000 Mounting Bracket Weld ( Pylon) 0000 Mounting Bracket Weld ( Pylon) 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 0 00 Locknut, 0. -NC 000000 Clip (, 0 & Pylon) 000000 Clip ( Pylon) 9000 Screw, #0 x 0.0 (, 0 & Pylon) 9000 Screw, #0 x 0.0 ( Pylon) 00 Capscrew, 0. -NC x.00

WINCH MOUNTED LIGHT PYLON HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page / TON DUAL WINCH FREE SPOOL 00000 Lever Weld 000 Bracket - RH 000 Bracket - LH 00000 Handle Weld (,000 & 0,000 lb Winch) 0000 Handle Weld (,000 lb Winch) 00000 Spring 900 Flatwasher, 0.0 ID (,000 & 0,000 lb Winch) 900 Flatwasher, 0.0 ID (,000 lb Winch) 00000 Yoke Assembly 0000 Hex Nut, 0.0-0NF 00000 T-Handle 9 900 Pin 0 0 Capscrew, 0. -NC x.0 900 Flatwasher, 0. ID 00000 Hex Nut, 0. -NC 0000 Key 9000 Pin

/ TON DUAL WINCH FREE SPOOL 9 0 THIS POSITION,000 LB WINCH ONLY R H Free Spool Handle, shown,000 lb Winch, shown HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page UNDERLIFT BOOM - COMPLETE 000 Boom Assembly 0000 Cylinder Assembly 900000 Pin Weld 90000 Pin Weld 90000 Pin Weld 90000 Pin Weld 0000 Retaining Ring 0 Capscrew, 0. -NC x. 9 00 Locknut, 0. -NC 0 000000 Grease Fitting

UNDERLIFT BOOM - COMPLETE SUBFRAME WELD 0 SUBFRAME WELD 0 A A 0 VIEW A - A 0 9 0 0 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page UNDERLIFT BOOM ASSEMBLY 0009 Base Section Boom Weld 00 Fly Section Boom Weld 00000 Cylinder Assembly 00000* Cylinder Assembly 000 Arm Weld - LH 000 Arm Weld - RH 000 Tube Weld 0000 Tube Weld 9 90000 Pin 0 9900009 Washer 990000 Washer 90000 Pin Weld 9000 Pin 90000 Pin 90000 Pad 0000 Shim 00009 Angle 0000 Retaining Ring 9 0000 Retaining Ring 0 00009 Retaining Ring 0 Capscrew, 0.0 -NC x.00 000 Locknut, 0.0 -NC 000000 Grease Fitting 0 Capscrew, 0. -0NC x 0.0 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 90000 Lockwasher, 0. ID 90009 Pin 9 0 Capscrew, 0.0 -NC x.0 0 00 Locknut, 0.0 -NC 990000 Washer,.00 OD * Service Seal Kit, P/N 90

UNDERLIFT BOOM ASSEMBLY 0 9 0 9 0 0 9 9 0 SECTION A - A A B 0 0 A B SECTION B - B HPL Wrecker Parts Manual - Page 9

HPL Wrecker Parts Manual - Page 0 MANUAL L-ARM WHEEL LIFT GRID AND STORAGE 00 Pivot Tube Weld 00 Grid Weld - LH 000 Grid Weld - RH 0000 T-Handle 009 L-Arm Weld 9000 Pivot Pin 0000 Retaining Ring 00000*+ Rod Cap 9 9000*+ Pin 0 000*+ Rod 00000*+ Compression Spring 000000*+ Grease Fitting 000 Storage Tube Weld 0 Capscrew, 0. -0NC x.00 900 Flatwasher, 0. ID 00000 Nutsert, 0. -0NC 00009 Plate 00 Capscrew, 0. -NC x.00 9 900 Flatwasher, 0. ID 0 000 Locknut, 0. -NC 900000 Pad 900 Screw, #0-NC x 0. * also available in Grid Weld, LH, P/N 00 + also available in Grid Weld, RH, P/N 000

MANUAL L-ARM WHEEL LIFT GRID AND STORAGE A A 9 0 VIEW A - A ROTATED 90v CCW 0 9 0 9 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page MANUAL T PIVOTING WHEEL LIFT GRID AND STORAGE 00 Pivot Tube Weld 0000* Grid Weld - LH 0000+ Grid Weld - RH 900000* Pivot Casting, LH 900000+ Pivot Casting, RH 9000*+ Pin 0000*+ Retaining Ring 0000*+ T-Handle 9 9000 Pivot Pin 0 0000 Retaining Ring 9000*+ Pin 9000000*+ Lockwasher, 0. ID 9000*+ Pin 00000*+ Spring 00000*+ Cap 000*+ Rod 00000*+ Screw, 0. -0NC x 0. 0000*+ Compression Spring 9 9000*+ Pin 0 000000*+ Grease Fitting 0000009 L-Arm Weld - LH 0000000 L-Arm Weld - RH 000 Storage Tube Weld 0 Capscrew, 0. -0NC x.00 900 Flatwasher, 0. ID 000 Locknut, 0. -0NC 00009 Plate 00 Capscrew, 0. -NC x.00 9 900 Flatwasher, 0. ID 0 000 Locknut, 0. -NC * also available in Grid Assembly, LH, P/N 0000 + also available in Grid Assembly, RH, P/N 0000

MANUAL T PIVOTING WHEEL LIFT GRID AND STORAGE A A 0 9 0 UNDERLIFT, REF 9 0 9 0 VIEW A - A ROTATED 90v CCW 9 0 0 0 0 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page HYDRAULIC COMPONENTS - PTO VERSION + See Note PTO See Note Pump, Fittings & Mtg. Hardware See Note Hose Assembly 000 Elbow 9 Adapter See Note Hose Assembly 00 Adapter 0* Hose Assembly 9 9 Adapter 0 Elbow 0009 Reducer 00 Elbow 0 0000 Restrictor 00* Hose Assembly 0 Hose Assembly 00 Elbow 00 Elbow 00 Tee 9 900000 Tube Assembly 0 90000 Tube Assembly 900000 Tube Assembly 90000 Tube Assembly 00 Adapter 00 Elbow 0000 Reducer 0000 Reducer Nut 00 Adapter 00* Hose Assembly 9 00* Hose Assembly 0 900000 Counterbalance Valve 90000 Check Valve 90000 Counterbalance Valve ^ also available in Filter Assembly, P/N 000000 * included in Hose Kit, P/N 000 0 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 0 Capscrew, 0. -NC x.00 000000 Filter Assembly 000000 Gauge 9 00000^ Filter Element 0 000 Clamp Body Insert 000 Stacking Bolt 000 Clamp Bolt 000 Clamp Cover 000 Locking Plate 0000 Clamp 00 Capscrew, 0. -0NC x.00 900000 Lockwasher, 0. ID 00000 Hex Nut, 0. -0NC 9 0000 Clamp 0 00 Locknut, 0. -NC 900000 Sleeve Note: For Clutch Pump Version, consult factory for parts. Note : Varies depending on chassis, transmission and PTO type. Consult factory for part numbers.

HYDRAULIC COMPONENTS - PTO VERSION + (WRECKER BOOM) "EXTENSION CYLINDER" (WRECKER BOOM) "WINCHES" SEE VIEW A-A DIRECTIONAL CONTROL VALVE 0 9 0 (WHEEL LIFT) "TILT CYLINDER" (WRECKER BOOM) "LIFT CYLINDER" 9 (WHEEL LIFT) "EXTENSION CYLINDER" HYD TANK 9 9 0 C C V V (WHEEL LIFT) "LIFT CYLINDER" SUBFRAME 0 VIEW A-A Item #, Clamp; item #, Capscrew; item #, Lockwasher; item #, Hex Nut; item #9, Clamp; item #0, Locknut and item #, Sleeve; not shown HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page DUAL CONTROLS - BANK 000 Rod 9000 Control Valve 90000 Clevis Pin 90000 Cotter Hairpin 99000000 Yoke 9000 Clevis Pin 900000 Cotter Pin 000 Jam Nut, 0. -NF 9 00000 Rod End 0 00000 Hex Nut, 0. -NC 0 Capscrew, 0. -NC x.0 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 0000 Handle 00000 Knob 000 Rod Weld 000 Rod Weld 0009 Rod Weld 9 0000 Plug Fitting 0 00000 Plug Shut-off

B A A B A B A A B A B A DUAL CONTROLS - BANK 0 9 B B A A 0 9 0 9 VIEW A - A HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page DUAL CONTROLS - BANK 000 Rod 9000 Control Valve 90000 Clevis Pin 90000 Cotter Hairpin 99000000 Yoke 9000 Clevis Pin 900000 Cotter Pin 000 Jam Nut, 0. -NF 9 00000 Rod End 0 00000 Hex Nut, 0. -NC 0 Capscrew, 0. -NC x.0 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 0000 Handle 000 Handle 00000 Knob 000 Rod Weld 000 Rod Weld 9 000 Rod Weld 0 0009 Rod Weld 0000 Plug Fitting

B A A B A B A A B A B A DUAL CONTROLS - BANK 9 B B 0 A A 9 0 9 VIEW A - A 0 HPL Wrecker Parts Manual - Page 9

HPL Wrecker Parts Manual - Page 0 DUAL CONTROLS - BANK 000 Rod 9000 Control Valve 90000 Clevis Pin 90000 Cotter Hairpin 99000000 Yoke 9000 Clevis Pin 900000 Cotter Pin 000 Jam Nut, 0. -NF 9 00000 Rod End 0 00000 Hex Nut, 0. -NC 0 Capscrew, 0. -NC x.0 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 0000 Handle 000 Handle 00000 Knob 000 Rod Weld 000 Rod Weld 9 000 Rod Weld 0 000 Rod Weld 000 Rod Weld 0009 Rod Weld 0000 Plug Fitting

B A A B A B A A B A B A DUAL CONTROLS - BANK 0 B B A A 9 9 0 9 VIEW A - A 0 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page DUAL CONTROLS - BANK 000 Rod 9000 Control Valve 9000 Control Valve (Remote Operation) 90000 Clevis Pin 90000 Cotter Hairpin 99000000 Yoke 9000 Clevis Pin 900000 Cotter Pin 000 Jam Nut, 0. -NF 9 00000 Rod End 0 00000 Hex Nut, 0. -NC 0 Capscrew, 0. -NC x.0 (non Remote Control Valve) 0 Capscrew, 0. -NC x.0 (with Remote Control Valve) 900 Flatwasher, 0. ID (non Remote Control Valve) 900 Flatwasher, 0. ID (with Remote Control Valve) 00 Locknut, 0. -NC (non Remote Control Valve) 00 Locknut, 0. -NC (with Remote Control Valve) 0000 Handle 000 Handle 00000 Knob 000 Rod Weld 000 Rod Weld 9 000 Rod Weld 0 000 Rod Weld 000 Rod Weld 0009 Rod Weld 000 Rod Weld 00 Capscrew, 0. -NC x. (with Remote Control Valve)

B A A B A B A A B A B A DUAL CONTROLS - BANK 0 B B A A 9 9 0 9 VIEW A - A 0 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page ELECTRICAL COMPONENTS - STANDARD LIGHTS AND WIRING 000 Cab to Body Harness 00000 Circuit Breaker 90 Terminal 90 Terminal 9000 Screw, #0 x 0.0 000 Body Harness - 0 Body 000 Body Harness - Body 900000 Marker Light - Red (INC) 90000 Marker Light - Red (LED) 9000009 Grommet 9 900000 Marker Light - Amber (INC) 90000 Marker Light - Amber (LED) 0 9000000 Stop, Turn, Tail Light - Red (INC) 90000 Stop, Turn, Tail Light - Red (LED) 9000000 Back-Up Light - White 900000 Tail Light Housing 90000 Gasket 900000 Grommet Not Required 900000 -Way Receptacle 900009 Gasket 0 Capscrew, 0. -0NC x 0. 9 900000 Lockwasher, 0. ID 0 00000 Nutsert, 0. -0NC 9000000 Interior Light (left side toolbox) 9000000 Interior Light (left & right toolbox) 9000 Screw, # x 0. 0 Terminal 9 000 Cab to Headboard Harness (pylon) 0009 Cab to Headboard Harness (cross-over toolbox & headboard) 900009 ID Marker Light - Red (INC) 90000 ID Marker Light - Red (LED) 0 Capscrew, 0. -0NC x. 900 Flatwasher, 0. ID 00 Locknut, 0. -0NC 0 See Note Tail Light 000 Cross-Over Tbx Extension Harness ( ) 0000 Cross-Over Tbx Extension Harness ( ) 00000 Capscrew, #0-NC x. 9000 Flatwasher, #0 ID 000 Locknut, #0-NC 0009 Chassis Connector Kit 00 Capscrew, 0. -0NC x. 900 Flatwasher, 0. ID 000 Locknut, 0. -0NC Note : Varies depending on chassis. Consult OEM for part number.

ELECTRICAL COMPONENTS - STANDARD LIGHTS AND WIRING SWITCH PANEL LIGHTBAR 0 A B C D E V BATTERY + CAB CHASSIS HARNESS - 9 0 0 TO HAND CONTROLLER 9 0 9 0 Item #, Grommet not shown HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page ELECTRICAL COMPONENTS - OPTIONAL LIGHTS AND WIRING 900000 Marker Light - Amber 9000009 Grommet 9000000 Interior Light (cross-over toolbox) 9000 Screw, # x 0. (cross-over toolbox) 000 Terminal (cross-over toolbox) 9000000 Worklight 0000 Bracket 0 Capscrew, 0. -0NC x.00 9 900 Flatwasher, 0. ID 0090 Terminal 900000 Work Light

ELECTRICAL COMPONENTS - OPTIONAL LIGHTS AND WIRING LIGHTBAR 9 0 SWITCH PANEL - TO TRUCK CAB CHASSIS V BATTERY + TO HAND CONTROLLER 9 0 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page ELECTRICAL COMPONENTS - TAIL LIGHT CONVERTER 900000 Tail Light Converter 000990 Plate 00000 Wellnut, #0-NF 000 Capscrew, #0-NF x 0. 90 Screw, 0. -NC x 0. 00 Terminal 00000 Heat Shrink Tubing -.0 90 Terminal 9 90 Terminal 0 000 Fuse Holder 0000 Fuse - 0 amp 009 Terminal 00009 Resistor (UD chassis w/ Incandes t lights) 0000 Resistor (UD chassis w/ LED lights)

ELECTRICAL COMPONENTS - TAIL LIGHT CONVERTER 0 A 0 A 0 A 0 A 9 0 HPL Wrecker Parts Manual - Page 9

HPL Wrecker Parts Manual - Page 90 WHEEL LIFT BOOM ELEVATION CYLINDER ASSEMBLY - P/N 0000 0000 Barrel Weld 000 Rod Weld 9000009* Piston 90000* Wear Ring 90000* Piston Locking T Seal 09* Back-Up Ring 000* O Ring 00000^ Head 9 000^ O Ring 0 09^ Back-Up Ring 0000^ Wear Ring 90000^ Rod Seal 90000^ Rod Wiper Seal 0000 Retaining Ring 0000 Retaining Ring 0000 Locknut * included in Piston Assembly, P/N 900000 + included in Head Assembly, P/N 0000

WHEEL LIFT BOOM ELEVATION CYLINDER ASSEMBLY - P/N 0000 9 0 HPL Wrecker Parts Manual - Page 9

HPL Wrecker Parts Manual - Page 9 WHEEL LIFT BOOM TILT CYLINDER ASSEMBLY - P/N 00000 00000 Barrel Weld 0000 Rod Weld 900000* Piston 0000* Wear Ring 90000* Piston Locking T Seal 09* Back-Up Ring 000* O Ring 000009^ Head 9 000^ O Ring 0 09^ Back-Up Ring 0000^ Wear Ring 90000^ Rod Seal 90000^ Rod Wiper Seal 0000 Retaining Ring 0000 Locknut * included in Piston Assembly, P/N 900000 + included in Head Assembly, P/N 0000

WHEEL LIFT BOOM TILT CYLINDER ASSEMBLY - P/N 00000 9 0 HPL Wrecker Parts Manual - Page 9

HPL Wrecker Parts Manual - Page 9 WRECKER BOOM TILT CYLINDER ASSEMBLY - TON - P/N 00000 00000 Barrel Weld 0000 Rod Weld 900000* Piston 0000* Wear Ring 90000* Piston Locking T Seal 09* Back-Up Ring 000* O Ring 000009^ Head 9 000^ O Ring 0 09^ Back-Up Ring 0000^ Wear Ring 90000^ Rod Seal 90000^ Rod Wiper Seal 0000 Retaining Ring 0000 Retaining Ring 0000 Locknut * included in Piston Assembly, P/N 900000 + included in Head Assembly, P/N 0000

WRECKER BOOM TILT CYLINDER ASSEMBLY - TON - P/N 00000 9 0 HPL Wrecker Parts Manual - Page 9

HPL Wrecker Parts Manual - Page 9 WRECKER BOOM EXTENSION CYLINDER ASSEMBLY - TON - P/N 00000 00000 Barrel Weld 0000 Rod Weld 90000* Piston 00000* Wear Ring 90000* Piston Locking T Seal 09* Back-Up Ring 000* O Ring 000 Spacer 9 0000^ Head 0 000^ O Ring 09^ Back-Up Ring 0000^ Wear Ring 90000^ Rod Seal 900000^ Rod Wiper Seal 00000 Retaining Ring 0000 Locknut * included in Piston Assembly, P/N 900000 + included in Head Assembly, P/N 0000

WRECKER BOOM EXTENSION CYLINDER ASSEMBLY - TON - P/N 00000 0 9 HPL Wrecker Parts Manual - Page 9

HPL Wrecker Parts Manual - Page 9 WRECKER BOOM TILT CYLINDER ASSEMBLY - / TON - P/N 00000 & 00000 00000 Barrel Weld (Assembly P/N 00000) 00000 Barrel Weld (Assembly P/N 00000) 0000 Rod Weld 900000* Piston 0000* Wear Ring 90000* Piston Locking T Seal 09* Back-Up Ring 000* O Ring 000009^ Head 9 000^ O Ring 0 09^ Back-Up Ring 0000^ Wear Ring 90000^ Rod Seal 90000^ Rod Wiper Seal 0000 Retaining Ring 0000 Retaining Ring 0000 Locknut * included in Piston Assembly, P/N 900000 + included in Head Assembly, P/N 0000

WRECKER BOOM TILT CYLINDER ASSEMBLY - / TON - P/N 00000 & 00000 9 0 HPL Wrecker Parts Manual - Page 99

HPL Wrecker Parts Manual - Page 00 WRECKER BOOM EXTENSION CYLINDER ASSEMBLY - / TON - P/N 000000 000000 Barrel Weld 00000 Rod Weld 900000* Piston 00000* Wear Ring 90000* Piston Locking T Seal 09* Back-Up Ring 000* O Ring 00000^ Head 9 000^ O Ring 0 09^ Back-Up Ring 00000^ Wear Ring 90000^ Rod Seal 900000^ Rod Wiper Seal 00000 Retaining Ring 0000 Retaining Ring 0000 Locknut * included in Piston Assembly, P/N 900000 + included in Head Assembly, P/N 0000

WRECKER BOOM EXTENSION CYLINDER ASSEMBLY - / TON - P/N 000000 9 0 HPL Wrecker Parts Manual - Page 0

HPL Wrecker Parts Manual - Page 0 REMOTE CONTROL OPERATION 90000 Hand Controller 0009 Remote to Subframe Harness 00 Capscrew, #-NC x 0. 000 Locknut, #-NC 0000 Plate 0000 Dust Cap 0009 Electrical Connector 90000 Wire, # Ga in 9 0 Wire Terminal 0 000 Remote to Cab Harness 9000 Screw, #0 x 0.0

A B A B C D A B C D A B A B B A REMOTE CONTROL OPERATION POWER WIRE FROM CAB TO SUBFRAME HARNESS AB C A B C CHASSIS GROUND 9 ON FLOOR BEHIND PASSENGER SEAT VIEW A A VIEW A A ALUMINUM BODY STEEL BODY FRAME REF 0 U/L BM UP U/L EXT OUT U/L TILT UP DN IN DN D C B A D C B A BOOM DOWN BOOM UP BOOM EXTEND TILT DOWN B A B A BOOM RETRACT TILT UP A A SIDE VIEW OF LH TAIL SECTION HPL Wrecker Parts Manual - Page 0

HPL Wrecker Parts Manual - Page 0 MUD FLAPS 0000 Angle (Ford & IHC / aluminum body) 0000 Angle (GMC / aluminum body) 00009 Angle (Ford / steel body) 00009 Angle (GMC / steel body) 00009 Angle (IHC / steel body) 000 Plate (Ford & IHC / aluminum body) (Ford / steel body) 000 Plate (GMC / aluminum & steel body) 000 Plate (Ford / steel body) 0000 Bracket 00000 Mudflap (Ford & IHC / aluminum body) (IHC / steel body) 00000 Mudflap (GMC / aluminum & steel body) (Ford / steel body) 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 900000 Lockwasher, 0. ID 00000 Hex Nut, 0. -NC 9 00 Capscrew, 0. -NC x.00 0 0000 Angle (Ford & IHC / aluminum body) 0000 Angle (GMC / aluminum body) 00009 Angle (Ford / steel body) 00009 Angle (GMC / steel body) 00009 Angle (IHC / steel body)

MUD FLAPS 9 0 A 9 0 DETAIL A MUD FLAPS ON STEEL BODY 9 0 A L H SIDE R H SIDE 0 MUD FLAPS ON ALUMINUM BODY HPL Wrecker Parts Manual - Page 0

HPL Wrecker Parts Manual - Page 0 FENDER FLARES 00000 Fender Flare -.0 (both sides) (aluminum & steel body) 0000 Fender Flare -.0 - LH (aluminum & steel body) 0000 Fender Flare -.0 - RH (aluminum & steel body) 9000 Screw, #0 x 0.0 (aluminum body) (.0 Fender Flares) 9000 Screw, #0 x 0.0 (steel body) (.0 Fender Flares) 900 Screw, 0. -0NC x 0. (.0 Fender Flares) 9000 Flatwasher, #0 ID (aluminum body) (.0 Fender Flares) 9000 Flatwasher, #0 ID (steel body) (.0 Fender Flares) 900 Flatwasher, 0. ID (.0 Fender Flares) 000 Plate (steel body)(.0 Fender Flares)

FENDER FLARES FLARES ON STEEL BODY FLARES ON ALUMINUM BODY HPL Wrecker Parts Manual - Page 0

HPL Wrecker Parts Manual - Page 0 HEADBOARD - BODY MOUNT 0000 Headboard Weld - (aluminum body) 00009 Headboard Weld - (aluminum body) 000 Headboard Weld - 0 (aluminum body) 0000 Headboard Weld - (steel body) 0000 Headboard Weld - 0 (steel body) 0000 Headboard Weld - 0 (steel body) 90000 Pad 0 Capscrew, 0.0 -NC x.0 900 Flatwasher, 0.0 ID 900000 Lockwasher, 0.0 ID 0000 Hex Nut, 0.0 -NC

HEADBOARD - BODY MOUNT HPL Wrecker Parts Manual - Page 09

HPL Wrecker Parts Manual - Page 0 HEADBOARD - TOOLBOX MOUNT 0000 Headboard Weld - (aluminum body) 000 Headboard Weld - (aluminum body) 0000 Headboard Weld - (aluminum body) 00009 Headboard Weld - (aluminum body) 000 Headboard Weld - 0 (aluminum body) 0000 Headboard Weld - (steel body) 0009 Headboard Weld - (steel body) 0000 Headboard Weld - (steel body) 0000 Headboard Weld - 0 (steel body) 90000 Pad 0 Capscrew, 0.0 -NC x. 900 Flatwasher, 0.0 ID 00 Locknut, 0.0 -NC

HEADBOARD - TOOLBOX MOUNT HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page TOW SLING 00000 Sling Head Assembly 0000000 Hold back Arm Assembly 000000 Anchor Weld 0900000 U-Joint Weld 0000 Plate 0000 Bar 900000 Pad 00 Moulding 9 00000 Sling Belt 0 0 Shoulder Bolt, 0. -NC x. 000000 Anchor Shackle (single winch) 000000 Anchor Shackle (dual winch) 00 Capscrew, 0. -NF x. 000 Capscrew, 0. -NF x. 0000 Locknut, 0. -NF 0 Capscrew, 0. -NC x.0 Capscrew, 0. -NC x.00 00 Locknut, 0. -NC 000000 Grease Fitting 9 000 Locknut, 0. -NC 0 900 Screw, #0-NC x 0. 90000 Seal, O-Ring

TOW SLING 9 0 9 0 HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page SELF-LOADING DOLLY 0000 Bracket Weld 0000 Bracket Weld 000 Bracket 0000000 Dolly Rework Carriage Bolt, 0. -NC x.0 000 Wing Nut, 0. -NC 00 Capscrew, 0. -NC x. 900000 Lockwasher, 0. ID 9 00000 Nutsert, 0. -NC 0 900 Flatwasher, 0. ID 90000 Pad 00000 Trim 9 in 00000 Hub Cap

HPL Wrecker Parts Manual - Page 9 9 9 9 9 0 SELF-LOADING DOLLY Item #, Vinyl Trim, not shown

HPL Wrecker Parts Manual - Page DECALS 00000 Jerr-Dan Nameplate 0000 Decal - Wrecker Boom 0000 Decal - Patent 0000 Decal - Cable Wrap Warning 0000 Decal - Cable Wrap Warning (deck mounted winch) 0000 Decal - Made In The USA 000000 Serial Number Tag 0000 Decal - Lubrication 0000 Decal - Lubrication Chart (without Wrecker Boom or Deck Winch) 0000 Decal - Lubrication Chart (with Deck Mounted Winch) 0000 Decal - Lubrication Chart (with Wrecker Boom) 9 00000 Decal - Wheel Lift 0 00009 Decal - Checklist Reminder 0000 Coverplate 00000 Decal - Controls 900 Screw, 0. x 0. 00000 Decal - HPL (red) 00000 Decal - HPL (white) 0000 Decal - Wheel Lift Polycarbonate 0000 Decal - Safety 0000 Decal - Pre-Transport Checklist 0000 Decal - Grid Service (T- Manual Grid) 9 000000 Decal - Hitch 0 000099 Decal - Moving Parts 0000 Decal - Wrecker STAR 900000 Pop Rivet 0 00009 Decal - Red Reflective 00000 Decal - Red Reflective - LH 0000 Decal - Red Reflective - RH

WARNING WARNING WARNING WARNING WARNING WARNING DECALS A A (Both Sides) STEEL BODY - DRIVER'S SIDE (Both Sides) (Both Sides) (This Side) DECK MOUNTED WINCH STRUCTURE C VIEW A - A 0 9 9 DRIVER'S SIDE TOOLBOX DOOR OPEN ALUMINUM BODY - DRIVER'S SIDE VIEW B - B VIEW C - C C B B 0 CAB DASHBOARD CONTROL HANDLE COVER PLATE & DECAL VIEW D - D D D MANUAL T- WHEEL LIFT GRID 0 9 B B MANUAL L-ARM WHEEL LIFT GRID HPL Wrecker Parts Manual - Page

HPL Wrecker Parts Manual - Page FORKS AND ADAPTERS 000000 Low Fork Adapter - LH 000000 Low Fork Adapter - RH 0000 T-Handle 00 High Fork Adapter Weld - LH 00 High Fork Adapter Weld - RH 00000 Small Frame Fork 00000 Large Frame Fork 00 Spring Hanger Fork 9 90000 Hitch Pin

FORKS AND ADAPTERS LOW FORK HOLDERS HIGH FORK HOLDERS SMALL FRAME FORKS 9 LARGE FRAME FORKS SPRING HANGER FORKS HPL Wrecker Parts Manual - Page 9

HPL Wrecker Parts Manual - Page 0 SWITCH PANEL 00000 Switch Panel - Function, Under Dash