AddressRight DA Series Printer DA50S, DA55S. Parts Manual

AddressRight DA Series Printer DA50S, DA55S Parts Manual

NOTICE! The use of this information by the recipient or others for purposes other than the repair, adjustment or operation of Pitney Bowes equipment may constitute an infringement of patent and/or other intellectual property rights of Pitney Bowes or others. Pitney Bowes assumes no responsibility for any such use of the information. Except as provided in writing, duly signed by an offi cer of Pitney Bowes, no license, either express or implied, under any Pitney Bowes or any third party s patent, copyright, or other intellectual property rights is granted by providing this information. SV61832 Revision A First Edition, November, 2006 2006 Pitney Bowes Inc. Due to publication lead times and continuing product development, this manual may not refl ect the latest product confi gurations and recommended service procedures. AddressRight is a trademark of Pitney Bowes. Other company names, products or services mentioned herein may be protected by trademarks, registered trademarks or service marks and are the property of their respective owners. All rights reserved. This book may not be reproduced in whole or in part in any fashion or stored in a retrieval system of any type or transmitted by any means, electronically or mechanically, without the express written permission of Pitney Bowes. This document is for the exclusive use of the person to whom it is issued; its contents are confi dential and must not be disclosed to any third party or used for any purpose other than in the proper conduct of Pitney Bowes business. SV61832 Rev. A

Table of Contents Contents Figure 1 Optical Sensor, Timing Belt, USB/Ethernet Board...2 Figure 2 Optical Sensor, Wiring Harness...3 Figure 3 Drive Pulleys, Roller Assemblies, Timing Belt...4 Figure 4 Brake Assemblies, Grounding Straps...5 Figure 5 Thickness Lever, Rubber Foot...6 Figure 6 Rear Frame...7 Figure 7 On/Off Switch, Floor Assembly...8 Figure 8 Power Supply...9 Figure 9 Printhead Shuttle Assembly...10 Figure 9a Printhead Shuttle Assembly... 11 Figure 10 Feed Roller Assembly...12 Figure 11 Feed Ramp Assembly...13 Figure 12 Separator Tips...14 Figure 13 Roller Assemblies, Pulley Assemblies, Transport Motor Assemblies...15 Figure 14 Floor Assembly, Receiver Sensor...16 Figure 15 Main Processor Board, Ground Plate...17 Figure 16 Cable Assemblies...18 Figure 17 Cable Assemblies...19 Figure 18 Covers...20 Figure 19 Covers...21 Figure 20 LCD Keyboard, Fence Assemblies...22 Figure 21 Paper Catch Assembly...23 Numerical Part Number Index...24 SV61832 Rev. A

Figure 1 Optical Sensor, Timing Belt, USB/Ethernet Board PART NUMBER DESCRIPTION 200-0204 OPTICAL SENSOR 566-7115 BELT, TIMING CCWS82009 USB/ETHERNET CCWS82009 200-0204 566-7115 2 SV61832 Rev. A

Figure 2 Optical Sensor, Wiring Harness PART NUMBER DESCRIPTION 200-0204 OPTICAL SENSOR WS83011 CABLE ASSY, MAIN BOARD TO SHAFT ENCODER 200-0204 REF WS83011 3

Figure 3 Drive Pulleys, Roller Assemblies, Timing Belt PART NUMBER DESCRIPTION 566-7115 BELT, TIMING W600364 IDLER PULLEY, W/BEARINGS W699063 FEED PULLEY ASSY W699067 SHAFT, PULLEY/IDLER W699068 SHAFT, IDLER PART NUMBER W699071 W699108 W700493 W799209 DESCRIPTION IDLER PULLEY ASSY EXIT ROLLER ASSY PULLEY, TRANSPORT ROLLER PULLEY, MOTOR W700493 W699068 W699063 W699071 W799209 W600364 W699067 W699108 566-7115 REF 4 SV61832 Rev. A

Figure 4 Brake Assemblies, Grounding Straps PART NUMBER W699039 W699040 W699121 DESCRIPTION STRAP, GROUND/LONG STRAP, GROUND/SHORT BRAKE ASSY W699040 W699121 W699039 5

Figure 5 Thickness Lever, Rubber Foot PART NUMBER W600337 W799087 DESCRIPTION LEVER, THICKNESS ADJUSTMENT FOOT, RUBBER W600337 W799087 6 SV61832 Rev. A

Figure 6 Rear Frame PART NUMBER WS86003 DESCRIPTION FRAME, REAR WS86003 7

Figure 7 On/Off Switch, Floor Assembly PART NUMBER DESCRIPTION 213-2511 ON/OFF SWITCH W600919 FLOOR WELDMENT ASSY 213-2511 W600919 8 SV61832 Rev. A

Figure 8 Power Supply PART NUMBER DESCRIPTION 220-0218 FILTER, RFI WS80001 POWER SUPPLY ASSY 220-0218 WS80001 9

Figure 9 Printhead Shuttle Assembly W699070 W700106 WS86011 WS86019 WS86026 W699062 W600903 WS84007 W600916 W600357 CCWS82003 566-0957 W600499 WS86012 WS86027 10 SV61832 Rev. A

Figure 9a Printhead Shuttle Assembly PART NUMBER DESCRIPTION 566-0957 BELT, TIMING CCWS82003 BOARD, PRINTHEAD DRIVE W600357 SLED, SERVICE STATION W600499 SPRING, IDLER TORSION W600903 IDLER ARM ASSY W600916 WIPER WELDMENT ASSY W699062 EXIT ROLLER ASSY W699070 STRIP, ENCODER/PRINTHEAD W700106 SPRING, ENCODER STRIP WS84007 EMITTER, SENSOR WS86011 MOTOR/PRINTHEAD ASSY WS86012 SERVICE STATION ASSY, COLOR PRINTHEADS WS86019 HOLDER/PRINTHEAD ASSY, COLOR WS86026 HOLDER/PRINTHEAD ASSY, BLACK WS86027 SERVICE STATION ASSY, BLK PRINTHEADS NOT SHOWN 212-5031 SPRING, COMPRESSION W600358 PLATFORM SEAL, COLOR W600361 SEAL, COLOR PRINTHEAD W600362 WIPER, COLOR PRINTHEAD W700076 SHAFT, SERVICE STATION W700093 SPRING, PRINTHEAD LOCATOR W700107 SHIELD, SERVICE STATION MOTOR W700108 BRACKET, PRINTHEAD W700115 RACK, SERVICE STATION W700119 HOUSING, SERVICE STATION LEFT W700120 HOUSING, SERVICE STATION RIGHT W700176 PAD, SERVICE STATION INK W700186 GEAR, MOTOR DRIVE WS84004 MAINTENANCE MOTOR ASSY WS84011 RECEIVER, SENSOR WS84012 RECEIVER, SENSOR 11

Figure 10 Feed Roller Assembly PART NUMBER WG00022 WS80033 DESCRIPTION TIRE, MOLDED FEED ROLLER ASSY WS80033 WG00022 12 SV61832 Rev. A

Figure 11 Feed Ramp Assembly PART NUMBER DESCRIPTION 19-0156 KNOB, KNURLED WS80018 FEED RAMP/WIRE FORM ASSY WS80018 19-0156 13

Figure 12 Separator Tips PART NUMBER DESCRIPTION 19-0156 KNOB, KNURLED WS86024 TIPS, SEPARATOR WS86024 19-0156 REF 14 SV61832 Rev. A

Figure 13 Roller Assemblies, Pulley Assemblies, Transport Motor Assemblies PART NUMBER DESCRIPTION 566-7050 BELT, TIMING 592-0039 PULLEY, TIMING W600316 PULLEY ASSY, TENSIONER W700282 ROLLER, TRANSPORT W700493 PULLEY, TRANSPORT ROLLER PART NUMBER WS80000 WS86013 DESCRIPTION SHAFT TRANSPORT ASSY TRANSPORT MOTOR ASSY WS86013 WS80000 W700282 W700493 REF W600316 592-0039 566-7050 15

Figure 14 Floor Assembly, Receiver Sensor PART NUMBER W600919 WS84011 WS84012 DESCRIPTION FLOOR WELDMENT ASSY RECEIVER, SENSOR, COLOR RECEIVER, SENSOR, BLACK W600919 REF WS84011 WS84012 16 SV61832 Rev. A

Figure 15 Main Processor Board, Ground Plate PART NUMBER CCWS82000 WS58007 DESCRIPTION PROCESSOR BOARD, MAIN PLATE, GROUND WS58007 CCWS82000 17

Figure 16 Cable Assemblies PART NUMBER WS83012 WS83013 DESCRIPTION CABLE ASSY, MAINT MOTOR JUMPER CABLE ASSY, SHUTTLE MOTOR JUMPER WS83012 WS83013 18 SV61832 Rev. A

Figure 17 Cable Assemblies PART NUMBER WS83007 DESCRIPTION CABLE ASSY, KEYBOARD DISPLAY WS83007 19

Figure 18 Covers PART NUMBER W600462 WS62005 WS86002 DESCRIPTION BUMPER, SELF ADHESIVE (NOT SHOWN) DOOR, TRANSPORT FRONT COVER ASSY WS86002 WS62005 20 SV61832 Rev. A

Figure 19 Covers PART NUMBER W600490 WS86001 DESCRIPTION COVER, REAR BASE W600490 VWS86001 21

Figure 20 LCD Keyboard, Fence Assemblies PART NUMBER CCWS82002 WS58005 WS58006 DESCRIPTION KEYBOARD, LCD FENCE ASSY, SHORT FENCE ASSY, LONG WS58005 WS58006 CCWS82002 22 SV61832 Rev. A

Figure 21 Paper Catch Assembly PART NUMBER W799092 DESCRIPTION PAPER CATCH ASSY W799092 23

Numerical Part Number Index PART NUMBER DESCRIPTION PAGE 19-0156 KNOB, KNURLED 13, 14 200-0204 OPTICAL SENSOR 2, 3 212-5031 SPRING, COMPRESSION 11 213-2511 ON/OFF SWITCH 8 220-0218 FILTER, RFI 9 566-0957 BELT, TIMING 10 566-7050 BELT, TIMING 15 566-7115 BELT, TIMING 2, 4 592-0039 PULLEY, TIMING 15 CCWS82000 PROCESSOR BOARD, MAIN 17 CCWS82002 KEYBOARD, LCD 22 CCWS82003 BOARD, PRINTHEAD DRIVE 10 CCWS82009 USB/ETHERNET 2 W600316 PULLEY ASSY, TENSIONER 15 W600337 LEVER, THICKNESS ADJUSTMENT 6 W600357 SLED, SERVICE STATION 10 W600358 PLATFORM SEAL, COLOR 11 W600361 SEAL, COLOR PRINTHEAD 11 W600362 WIPER, COLOR PRINTHEAD 11 W600364 IDLER PULLEY, W/BEARINGS 4 W600462 BUMPER, SELF ADHESIVE 20 W600490 COVER, REAR 21 W600499 SPRING, IDLER TORSION 10 W600903 IDLER ARM ASSY 10 W600916 WIPER WELDMENT ASSY 10 W600919 FLOOR WELDMENT ASSY 8, 16 W699039 STRAP, GROUND/LONG 5 W699040 STRAP, GROUND/SHORT 5 W699062 EXIT ROLLER ASSY 10 W699063 FEED PULLEY ASSY 4 W699067 SHAFT, PULLEY/IDLER 4 W699068 SHAFT, IDLER 4 W699070 STRIP, ENCODER/PRINTHEAD 10 24 SV61832 Rev. A

Numerical Part Number Index PART NUMBER DESCRIPTION PAGE W699071 IDLER PULLEY ASSY 4 W699108 EXIT ROLLER ASSY 4 W699121 BRAKE ASSY 5 W700076 SHAFT, SERVICE STATION 11 W700093 SPRING, PRINTHEAD LOCATOR 11 W700106 SPRING, ENCODER STRIP 10 W700107 SHIELD, SERVICE STATION MOTOR 11 W700108 BRACKET, PRINTHEAD 11 W700115 RACK, SERVICE STATION 11 W700119 HOUSING, SERVICE STATION LEFT 11 W700120 HOUSING, SERVICE STATION RIGHT 11 W700176 PAD, SERVICE STATION INK 11 W700186 GEAR, MOTOR DRIVE 11 W700282 ROLLER, TRANSPORT 15 W700493 PULLEY, TRANSPORT ROLLER 4, 15 W799087 FOOT, RUBBER 6 W799092 PAPER CATCH ASSY 23 W799209 PULLEY, MOTOR 4 WG00022 TIRE, MOLDED 12 WS58005 FENCE ASSY, SHORT 22 WS58006 FENCE ASSY, LONG 22 WS58007 PLATE, GROUND 17 WS62005 DOOR, TRANSPORT 20 WS80000 SHAFT TRANSPORT ASSY 15 WS80001 POWER SUPPLY ASSY 9 WS80018 FEED RAMP/WIRE FORM ASSY 13 WS80033 FEED ROLLER ASSY 12 WS83007 CABLE ASSY, KEYBOARD DISPLAY 19 WS83011 CABLE ASSY, MAIN BOARD TO SHAFT ENCODER 3 WS83012 CABLE ASSY, MAINT MOTOR JUMPER 18 WS83013 CABLE ASSY, SHUTTLE MOTOR JUMPER 18 WS84004 MAINTENANCE MOTOR ASSY 11 WS84007 EMITTER, SENSOR 10 25

Numerical Part Number Index PART NUMBER DESCRIPTION PAGE WS84011 RECEIVER, SENSOR, COLOR 11, 16 WS84012 RECEIVER, SENSOR, BLACK 11, 16 WS86001 BASE 21 WS86002 FRONT COVER ASSY 20 WS86003 FRAME, REAR 7 WS86011 MOTOR/PRINTHEAD ASSY 10 WS86012 SERVICE STATION ASSY, COLOR PRINTHEADS 10 WS86013 TRANSPORT MOTOR ASSY 15 WS86019 HOLDER/PRINTHEAD ASSY, COLOR 10 WS86024 TIPS, SEPARATOR 14 WS86026 HOLDER/PRINTHEAD ASSY, BLACK 10 WS86027 SERVICE STATION ASSY, BLACK PRINTHEADS 10 26 SV61832 Rev. A