IZOCAM TEKIZ PRODUCTS
Table of Contents IZOCAM TEKIZ PRODUCTS 1 Izocam Tekiz Insulated Panels...4 1.1 General Definition...4 1.2 Area of Use...4 1.3 Manufacturing Process...4 1.3.1 Mineral Wool Insulated Panels...5 1.3.2 Polyurethane Insulated Panels...5 1.3.3 Corrugated Sheets...6 1.4 Texture Options for Insulated Panel Sheets...7 1.5 Mineral Wool Insulated Roof Panel...8 1.6 Mineral Wool Insulated Facade Panel...10 1.7 Polyurethane Insulated Roof Panel...12 1.8 Polyurethane Insulated Facade Panel...15 1.9 Kombi Panel...17 1.10 Fibro Panel...19 1.11 Cold Storage Panel...21 1.11.1 Panel With Lock...23 1.11.2 Panel Without Lock...25 2 Izocam Tekiz Corrugated Sheets...27 2.1 General Information...27 2.2 Area of Use...27 2.3 Manufacturing Process...27 2.4 Corrugated Sheets for Roof...28 2.5 Corrugated Sheets for Facade...32 2.6 Corrugated Sheets for Wave Type Facade...35 2.7 Cassette System Profile...36 2.8 Metal Roof Tile...38 2.9 Accessories...39 3 Izocam Tekiz Roof And Facade Details...41 Izocam Tekiz Roof and Facade Details Key Sheet...42 3.1.1.1.1 Roof - Facade Connection Detail...43 3.1.1.1.2 Roof - Reinforced Concrete Connection Detail...44 3.1.1.1.3 Roof - Facade Half Ridge Connection Detail...45 3.1.1.1.4 Half Ridge Connection Detail...46 3.1.1.1.5 Roof - Panel Connection Detail...47 3.1.1.1.6 Parapet Wall Detail...48 3.1.1.1.7 Radius Corrugated Sheet Detail...49 3.1.1.1.8 Roof Expansion Joint Detail...50 3.1.1.1.9 Carved Ridge Detail...51 3.1.1.1.10 Radius Ridge Detail...52 3.1.1.1.11 Ventilated Ridge Detail...53 3.1.1.1.12 Insulated Middle Gutter Detail...54 3.1.1.1.13 Insulated Side Gutter Detail...55
3.1.1.1.14 Non-Insulated Side Gutter Detail...56 3.1.1.1.15 Skylight Connection Detail...57 3.1.1.2.1 Cassette System Detail...58 3.1.1.2.2 Detail of Corrugated Sheet Cover with Z Profile...59 3.1.1.2.3 Detail of Standing Seam Roof with Z Profile...60 3.1.2.1.1 Kombi Panel Connection Detail...61 3.1.2.1.2 Kombi Panel Parapet Wall Connection Detail...62 3.1.2.1.3 Fibro Panel Connection Detail...63 3.1.2.1.4 Fibro Panel Parapet Wall Detail...64 3.1.2.2.1 Ridge Detail...65 3.1.2.2.2 System Detail...66 3.1.2.2.3 Parapet Wall Detail...67 3.1.2.2.4 Detail of Parapet Wall with Pro 100 Application...68 3.1.2.2.5 Walking Path Detail...69 3.1.2.2.6 Expansion Joint Detail...70 3.1.2.2.7 Ventilation Duct Detail...71 3.1.2.2.8 Skylight Detail...72 3.1.2.2.9 Middle Gutter Detail...73 3.1.2.2.10 Side Gutter Detail...74 3.2.1.1 Facade - Roof Cap Detail...75 3.2.1.2 Gable Sheet Detail...76 3.2.1.3 Dripping Detail...77 3.2.1.4 Dripping - Panel Connection Detail...78 3.2.1.5 Window Detail...79 3.2.1.6 Door Detail...80 3.2.1.7 Outer Corner Detail...81 3.2.1.8 Expansion Joint Detail...82 3.2.1.9 Reinforced Concrete Connection Expansion Joint Detail...83 3.2.2.1 Detail of Drip with Horizontal Facade Application...84 3.2.2.2 Dripping Detail with Vertical Facade Application...85 3.2.2.3 Cassette System Inner Corner Detail...86 3.2.2.4 Cassette System Outer Corner Detail...87 3.2.2.5 Upper Window Dripping Detail...88 3.2.2.6 Lower Window Dripping Detail...89 3.2.2.7 Door Dripping Detail...90 3.2.2.8 Door Edge Bent Plate Detail...91 3.2.2.9 Expansion Joint Detail...92
Izocam Tekiz Products IZOCAM TEKIZ INSULATED PANELS GENERAL DEFINITION Insulated panels are the materials that are formed between two metal surfaces. At first, area of use was industrial buildings like facade and roof coverings of aircraft sheds and factories which have high openings. During the 2nd World War, their area of use has expanded, the variety has become larger and reached to its current status. Since they are lightweight and durable, their installation period is shorter. Depending on the insulation type, it provides thermal insulation, sound insulation, waterproofing and fire safety. AREA OF USE Insulated panels can be used in all types of buildings that require fast installation and need to cover large openings. Currently, they are used mostly in industrial buildings, shopping malls, silos, sports halls, etc. MANUFACTURING PROCESS Covering material that provides the load-bearing capacity of the insulated panel can be produced from different materials. These can be galvanized sheet, aluminium considering texture options or PVC or TPO membrane depending on the panel type. For painted metal production, coilcoating technique is used for desired amount, colour and paint type and then lamination is applied. Here, there is a continuous process applied before metal rolls being formed. First metal roll (galvanized steel or aluminum) is uncoiled. Its top and bottom surfaces are cleaned and after being subjected to a chemical process it becomes ready to be painted. After metal rolls are being undercoated they are oven-dried. Then depending on the conditions of the metal s use, polyester or PVDF paint finish is applied in the desired RAL colour. Afterwards it is oven-dried again and coiled up as a roll getting ready to be formed at the specific unit. Outer surface is coated with PVC film. By this means, painted metal is not damaged during shipping and installation. Inner surface is coated with a desired material. Painted metal rolls are being formed by passing through Roll-Formers at corrugated or sandwich panel lines. Insulation material that is used in the panel can be rock wool, glass wool or polyurethane depending on the intended use and insulation needs. 4
Izocam Tekiz Products MINERAL WOOL INSULATED PANELS Izocam Tekiz Mineral Wool Insulated Panels are preferred for the buildings which require high fire safety or for the places where flammable and combustible materials are stored. They are produced by continuous process. By the help of class A noncombustible rated mineral wool layer that is used as metal outer shell and insulation sealant, a fire resistant composite system is obtained. In addition to fire safety, the panels also provide thermal and sound insulation and they don t consist of any environmentally hazardous substances. Mineral wool is sliced in fully automated production system so that its fibers become in a perpendicular position to the panel surface. By this process, panel s load capacity increases. Fibres are sliced according to fill the corrugations and installed in the panels automatically with staggered joints. POLYURETHANE INSULATED PANELS Polyurethane insulated panels are composite roof and facade coverings with polyurethane rigid foam sealant. Two components named polyol and isocyanate are injected between two formed surfaces. Chemical reaction between polyol and isocyanate results in the formation of polyurethane. The top and bottom surface used in polyurethane panels can be galvanized painted sheet, aluminium, craft paper or for the top surface only PVC or TPO membrane depending on the product type. Metal rolls go through the continuous panel production line. They are being formed in roll-formers and compose the top and bottom surfaces. Based on the order, Class B2 or B3 polyurethane is injected homogenously between two surfaces by special spray system. Later it is cured at belt press. After curing, chemical reaction ends, adhering to the metal forming the composite parel. Provided that it has minimum 3 m length, it is cut automatically according to the desired length by the help of flying saw which functions synchronously with the continous production line. Then they are packed and become ready to be shipped. They have extensive area of use like factories, industrial buildings, military buildings, public buildings, prefabricated buildings, sports facilities, swimming pools, construction site buildings, silos, hypermarkets, shopping malls, market halls and houses. It offers an insulated, aesthetic outer shell for the buildings. 5
Izocam Tekiz Products Polyurethane thermal insulation material has a good value ( λ = 0,023 W/mK ) in terms of thermal conductivity. By using different insulation thicknesses depending on the climate situation of the region, required climate conditions can be attained efficiently. - Since polyurethane is activated with pentane gas at Izocam Tekiz Panel production line, they are environmentally friendly products. - The panels have high load bearing capacity by means of corrugated metal surfaces. Since the panels are lightweight, they provide savings on the load bearing system. - They don t get affected by temperature differences. - Fast installation saves time and labour. - With the help of its metal surface, it doesn t allow any water leakage. It can be used securely. - They don t produce or hold any bacteria. - They don t produce dust. - They are long-lasting. CORRUGATED SHEETS Corrugated Sheets can keep their durability for years without being affected from different climate conditions. They can be produced from galvanized sheet with or without coilcoating paint. Corrugated sheets can be produced in different thicknes and forms depending on different purlin spans. By means of their functional design, they can be used without any insulation or with various insulation materials. They can have curved forms and their finish profiles can be produced in the desired shape. For that reason, it is possible to have aesthetic detail solutions. Corrugated sheets can be carried easily and their installation is convenient. They are protected against corrosion by means of galvanized coating and paint layer on top of the panels. Galvanized sheets or aluminum rolls that are used for corrugated sheet production in different forms can be coated with a desired RAL colour with coilcoating system. Izocam Tekiz Corrugated Sheets are reliable products offering various forms and colours and presenting alternative solutions with high bearing capacity. 6
Izocam Tekiz Products TEXTURE OPTIONS FOR INSULATED PANEL SHEETS Mineral Wool Insulated Roof Panel Polyurethane Insulated Roof Panel Bottom Sheet with Corrugated Texture Bottom Sheet with Corrugated Texture Bottom Sheet with Microlined Texture Bottom Sheet with Microlined Texture * Texture option for insulated roof panels is valid only for bottom sheet. Mineral Wool Insulated Facade Panel Polyurethane Insulated Facade Panel Facade Sheet with Corrugated Texture Facade Sheet with Microlined Texture Facade Sheet with Corrugated Texture Facade Sheet with Microlined Texture * For insulated facade panels, panels with different texture connections can also be manufactured by using texture options on panels bottom and top surfaces. 7
Izocam Tekiz Products MINERAL WOOL INSULATED ROOF PANEL It is produced to provide high fire resistance, sound and thermal insulation for roofs with a slope greater than 7 %. It is a mineral wool insulated roof panel that is covered with sheet on both sides. Technical Specifications SPÇ 940 TY SPÇ 940 CY Useful Width (mm) Corrugation Height (mm) Sheet Type and Thickness (mm) Paint Type Colour Texture Insulation Insulation Thickness (mm) - h Declared Thermal Conductivity (10 0C) (W/mK) 940 40 Painted Galvanized Sheet ( 0,40 0,50 0,60 0,70 ) Polyester PVdf RAL 9002 a Corrugated, Microlined Stone Wool Glass Wool 50-60 - 75-80 - 100 0,036 a It is the standard colour. Other colours are produced on demand. 8
Izocam Tekiz Products Panel Detail Load Bearing Chart SPÇ 940 Roof Panel Single Support Span (L/200 L=m) Multi Support Span (L/200 L=m) Panel Thickness (mm) Panel Weight (kg/ m²) Distributed Load Bearing (P=kg/m²) Distributed Load Bearing (P=kg/m²) Values shown in the chart are given according to the thickness of top (0,60) + bottom (0,50) sheets. Panel weight may vary within sheet thickness tolerances. Packaging Chart Thickness (mm) Packaging Amount According to Panel Length (in number) 2,8 Length (m) 13,50 9 RAL 9006-coloured outer surfaces of the panels are coated with protective polyethylene foil as a standard procedure. Special colours and inner surface can be coated on demand. 9
Izocam Tekiz Products MINERAL WOOL INSULATED FACADE PANEL It is produced to provide sound and thermal insulation. It is a mineral wool insulated facade panel that is covered with sheet on both sides. Technical Specifications SPD 1015 TY SPD 1015 CY Useful Width (mm) Sheet Type and Thickness (mm) Paint Type Colour Texture Insulation Insulation Thickness (mm) - h Declared Thermal Conductivity (10 0C) (W/mK) Stone Wool 1015 Painted Galvanized Sheet (0,40 0,50 0,60 0,70) Polyester PVdf RAL 9002 a Corrugated, Microlined 50-60 - 75-80 - 100 0,036 Glass Wool a It is the standard colour. Other colours are produced on demand. 10
Izocam Tekiz Products Visible Screw Hidden Screw Panel Detail Load Bearing Chart SPÇ 1015 Facade Panel Single Support Span (L/150 L=m) Multi Support Span (L/150 L=m) Panel Thickness (mm) Panel Weight (kg/ m²) Distributed Load Bearing (P=kg/m²) Distributed Load Bearing (P=kg/m²) Values shown in the chart are given according to the thickness of top (0,60) + bottom (0,50) sheets. Panel weight may vary within sheet thickness tolerances. Thickness (mm) Packaging Chart Packaging Amount According to Panel Length (in number) 2,8 Length (m) 13,50 14 12 10 7 RAL 9006-coloured outer surfaces of the panels are coated with protective polyethylene foil as a standard procedure. Inner surface can be coated on demand. 11
Izocam Tekiz Products POLYURETHANE INSULATED ROOF PANEL It is produced to provide thermal insulation for roofs with a slope greater than 7 %. It is a polyurethane insulated roof panel that is covered with sheet on both sides. Technical Specifications Useful Width (mm) Corrugation Height (mm) Sheet Type and Thickness (mm) Paint Type Colour Texture Insulation Insulation Thickness (mm) - h Declared Thermal Conductivity (W/mK) Painted Galvanized Sheet ( 0,40 0,50 0,60 0,70 ) Polyester PVdf RAL 9002 a Corrugated, Microlined Polyurethane 40-50 - 60-75 - 80-100 0,023 a It is the standard colour. Other colours are produced on demand. 12
Izocam Tekiz Products Panel Detail Panel Detail Load Bearing Chart SPÇ 1015 Roof Panel Single Support Span (L/200 L=m) Multi Support Span (L/200 L=m) Panel Thickness (mm) Panel Weight (kg/ m²) Distributed Load Bearing (P=kg/m²) Distributed Load Bearing (P=kg/m²) Values shown in the chart are given according to the thickness of top (0,50) + bottom (0,50) sheets. Panel weight may vary within sheet thickness tolerances. Load Bearing Chart SPÇ 940 Roof Panel Single Support Span (L/200 L=m) Multi Support Span (L/200 L=m) Panel Thickness (mm) Panel Weight (kg/ m²) Distributed Load Bearing (P=kg/m²) Distributed Load Bearing (P=kg/m²) Values shown in the chart are given according to the thickness of top (0,50) + bottom (0,50) sheets. Panel weight may vary within sheet thickness tolerances. 13
Izocam Tekiz Products Panel Detail Packaging Chart Packaging Amount According to Panel Length (in number) Thickness (mm) 2,8 Length (m) 13,5 2,8 Length (m) 13,5 9 9 RAL 9006-coloured outer surfaces of the panels are coated with protective polyethylene foil as a standard procedure. Special colours and inner surface can be coated on demand. 14
Izocam Tekiz Products POLYURETHANE INSULATED FACADE PANEL It is a polyurethane insulated facade panel that is covered with sheet on both sides and produced to provide thermal insulation. Technical Specifications Useful Width (mm) a It is the standard colour. Other colours are produced on demand. Sheet Type and Thickness (mm) Paint Type Colour Texture Insulation Insulation Thickness (mm) - h Declared Thermal Conductivity (W/mK) Painted Galvanized Sheet, Aluminium (0,40 0,50 0,60 0,70) Polyester PVdf RAL 9002 a Corrugated, Microlined Polyurethane 40-50 - 60-75 - 80-100 15
Izocam Tekiz Products Panel Detail Load Bearing Chart SPD 1015 Facade Panel Single Support Span (L/150 L=m) Multi Support Span (L/150 L=m) Panel Thickness (mm) Panel Weight (kg/ m²) Distributed Load Bearing (P=kg/m²) Distributed Load Bearing (P=kg/m²) Values shown in the chart are given according to the thickness of top (0,50) + bottom (0,50) sheets. Panel weight may vary within sheet thickness tolerances. Packaging Chart Thickness (mm) Packaging Amount According to Panel Length (in number) 2,8 Length ( m ) 15 18 14 12 10 7 RAL 9006-coloured outer surfaces of the panels are coated with protective polyethylene foil as a standard procedure. Inner surface can be coated on demand. 16
Izocam Tekiz Products KOMBI PANEL It is produced to provide fire resistance, sound and thermal insulation for roofs with a slope smaller than 7 %. It is a rock wool and polyurethane insulated roof panel that its top surface is covered with PVC or TPO membrane. Technical Specifications Kombipanel a It is the standard colour. Other colours are produced on demand. Useful Width (mm) Corrugation Height (mm) Sheet Type and Thickness (mm) Paint Type Colour Insulation Insulation Thickness (mm) - h Declared Thermal Conductivity (W/mK) 940 40 Painted Galvanized Sheet (0,60 0,70) PVC or TPO Membrane Polyester PVdf RAL 9002 a Stone Wool + Polyurethane 75 ( 50+25 ) / 100 ( 75+25 ) 0,032 / 0,033 This product is under protection with the European Patent Application no. EP 01107885.5 by European Patent Agreement which Turkey takes part in and with International Patent no. PCT/EP01/07979 by Patent Cooperation Treaty. 17
Izocam Tekiz Products PVC or TPO membrane welded by hot weld 6 cm PVC / TPO membrane Polyurethane Stone Wool Galvanized Painted Sheet LOAD BEARING PURLIN PVC or TPO membrane welded by hot weld Minimum 20 cm PVC / TPO membrane Polyurethane Stone Wool Galvanized Painted Sheet Panel Detail LOAD BEARING PURLIN Load Bearing Chart Packaging Chart Kombi Panel Multi Support Span (L/200 L=m) Thickness Packaging Amount According Sheet Thickness (mm) to Panel Length (in number) 2,8 Length (m) 13,50 (mm) Distributed Load Bearing (P=kg/m²) * The values for 75 mm-thick panel. Sheet surfaces of the panels can be coated with protective polyethylene foil. 18
Izocam Tekiz Products FIBRO PANEL It is produced to provide thermal insulation for roofs with a slope smaller than 7 %. It is a polyurethane insulated roof panel and its top surface is covered with PVC or TPO membrane. Useful Width (mm) Corrugation Height (mm) Technical Specifications Fibro Panel a It is the standard colour. Other colours are produced on demand. Sheet Type and Thickness (mm) Paint Type Colour Insulation Insulation Thickness (mm) - h Declared Thermal Conductivity (W/mK) Painted Galvanized Sheet ( 0,60 0,70 ) PVC or TPO Membrane Polyester PVdf RAL 9002 a Polyurethane 40-50 - 60-75 - 80-100 Fibro Panel is under the protection with the patent application no. TR 1999/01310 by Legistative Decree No.51 on the Protection of Patent Rights. 19
Izocam Tekiz Products PVC or TPO membrane welded by hot weld 6 cm PVC / TPO membrane Polyurethane Galvanized Painted Sheet LOAD BEARING PURLIN PVC or TPO membrane welded by hot weld Minimum 20 cm PVC / TPO membrane Polyurethane Galvanized Painted Sheet Panel Detail LOAD BEARING PURLIN Load Bearing Chart Fibro Panel 900 Sheet Thickness (mm) Multi Support Span (L/200 L=m) Distributed Load Bearing (P=kg/m²) Packaging Chart Thickness (mm) Packaging Amount According to Panel Length (in number) 2,8 Length (m) 15 * The values for 75 mm-thick panel. Load Bearing Chart Fibro Panel 940 Sheet Thickness (mm) Multi Support Span (L/200 L=m) Distributed Load Bearing (P=kg/m²) Sheet surfaces of the panels can be coated with protective polyethylene foil. 9 * The values for 75 mm-thick panel. 20
Izocam Tekiz Products COLD STORAGE PANEL Izocam Tekiz Cold Storage Panels are polyurethane insulated sandwich panels used for cold storages, cold rooms that food industry needs and for the ceilings and walls of food processing establishments. Cold Storage Panels are strong in terms of their structure but lightweight. They solve the insulation problems of the ceiling and the wall at the same time. These panels are used in vegetable fruit storages, integrated meat-chicken-turkey processing plants, frozen food plants, abattoirs, dairy farms and supermarkets. Cold Storages Panels provide the desired hygenic conditions for the food industry since they don t hold any bacteria and they can be cleaned conveniently. Nearly smooth surface texture of the panel also helps to keep hygiene. Cold Storage Panels are produced by coil coating technique from polyester, food grade polyester or galvanized sheet painted with PVdf. This painting technique ensures the metal to have a longer life. They don t keep the smell like plastered walls do. They don t hold any bacteria like glazed or ceramic tiles do within their joints. Surface cracks or crushing don t occur. 21
Izocam Tekiz Products The installation starts from the walls. Then it continues with the ceilings. The floors are being installed in the end. After completing installation of the panels according to the principle details, the protective polyethylene foil on the panels should be removed. If an insulation is being applied to the floor, in order for cold storage floor to keep the same floor level with other spaces, the cold storage room should be designed as a lowered floor. In order to prevent thermal bridges in rooms colder than 50 C, a thin strip of the inner panel sheet next to the floor is removed. This prevents floor structure from freezing and further causing structural damages at shock rooms or frozen storage rooms. These rooms should be ventilated from the floor level or heat resistances should be placed under floor layer. The installation lines like electricity, ventilation etc to be passed through ceilings and walls, should be thermally insulated. Cold Storage Panel should not be used as an outer wall at the same time. When the outer sheet got warmed insulation may become insufficient. In order to provide airtightness, antibacterial ( Food Safe ) Silicon should be used at the joint of two panels. During installation, great care should be taken so that no thermal bridges occur. Thermal bridges cause frost formation and reduces the performance of the freezer. When Cold Storages are put into use for the first time, they should be cooled down slowly. In freezing rooms pressure equalizing valves should be used. Otherwise sudden pressure changes occur and that can cause creases on the panel surface. Technical Specifications Panel Thickness ( mm ) : 60 / 80 / 100 / 120 / 150 / 200 Inner and Outer Surface Metal Type Paint Type Colour Protector : Galvanized Sheet 0,50 0,60 (Standard) 0,70 m Stainless Steel (Special Production) : Polyester ( Standard ), Food Grade Polyester or PVdf : RAL 9002, RAL 9010 : In order to protect the panels during shipping and installation; for without lock panels only the outer surface and for withlock panels both surfaces are coated with protective polyethylene foil as a standard procedure. For without lock panels inner surfaces can be coated with polyethylene foil on demand. Insulation core Type Density Declared Thermal Conductivity Incombustibility Class : Polyurethane : 40 kg/m³ ( ±2 kg /m³ ) : λ = 0,023 W /mk : B s2,d0 22
Izocam Tekiz Products PANELS WITH LOCK Cold Storage Panels With Lock which have been produced in a discontinious production line get their name from special locks located on the side connections of the panels. These locks are installed during production and they are composed of two pieces. After two panels are interlocked together, the plastic cap on the panel surface is pulled up and by using the allen key, the panels are locked. Application surface should be smooth in order to provide the alignment of locking parts of the same length panels. When the panels used in the ceiling are locked, all slab is considered that it is supporting the load as a one piece slab. 23
Izocam Tekiz Products SKPD 945 Panel With Lock Panel Detail h = 60-80 - 100-120 - 150-200 Length = Minimum 800 mm, maximum 12000 mm Load Bearing Chart SKPD 945 Locked Panel Thickness (mm) Panel Weight (kg/ m²) Spacing of the Purlins (L/150 L=m) Distributed Load Bearing (P=kg/m²) Values shown in the chart are calculated based on the outer surface (0,60 mm) and inner surface (0,60 mm) galvanized painted sheets and polyurethane insulation core. Panel weight may vary within sheet thickness tolerances. Both surfaces of the panels are coated with protective polyethylene foil as a standard procedure. 24
Izocam Tekiz Products PANELS WITHOUT LOCK Cold Storage Panel Without Lock is a panel type that is designed for fast installation. It is manufactured in a continious production line and installed by the interlocking system without any need for special tools. Covered surfaces act like one piece and the system supports itself. 25
Izocam Tekiz Products SKPD 1120 Panel Without Lock Panel Detail h = 80-100 - 120-150 Length = Minimum 800 mm, maximum length to meet shipping restrictions. Load Bearing Chart SKPD 1120 Unlocked Panel Thickness (mm) Panel Weight (kg/ m²) Spacing of the Purlins (L=m) Distributed Load Bearing (P=kg/m²) Values shown in the chart are calculated based on the outer surface (0,60 mm) and inner surface (0,60 mm) galvanized painted sheets and polyurethane insulation core. Panel weight may vary within sheet thickness tolerances. Outer surfaces of the panels are coated with protective polyethylene foil as a standard procedure. Inner surfaces can be coated on demand. 26
Izocam Tekiz Products IZOCAM TEKIZ CORRUGATED SHEET GENERAL DEFINITION Izocam Tekiz Corrugated Sheet is a material composed of formed metal surfaces. They can have a curved form. By this means they can be used at the curved surfaces like barrel roofs. Since they offer convenience during shipment and installation, it is possible to have a fast installation. AREA OF USE By means of their fast installation they can be used anywhere where the big openings need to be covered. For site-applied insulation systems they can be used as top and bottom coverings. For the buildings that don t require any insulation like storages, porchs they can be used as finish elements. Curved corrugateds are aesthetic and durable building materials which are used in barrel roofs and curved facades. They can also be used as a top floor finish element like a roof ridge. PRODUCTION PERIOD Corrugated sheets are produced from galvanized sheet and aluminium. Both faces of corrugated sheets can be painted in all RAL colours in different paint type like polyester and PVdf at coilcoating paint line or according to the purpose of use corrugated sheets can be used as unpainted. Outer surfaces of the painted surfaces are coated with polyethylene folio. By this means they don t get any damage during shipping and installation. Corrugated sheets can be produced with a sheet thickness of 0,50-1,50 mm depending on their texture. Curved forming can be between 90-180 range. Corrugated sheets with a curved form are marked with in load bearing charts. 27
Izocam Tekiz Products CORRUGATED SHEETS FOR ROOF Corrugated sheets for roofs are produced for the buildings with no insulation needs and for the site-applied insulation system. Technical Specifications Useful Width ( mm ) Corrugation Height ( mm ) Thickness (mm) Galvanized Painted Sheet Paint Type Colour a It is the standard colour. Other colours are produced on demand. Polyester, PVdf RAL 9002 a Bare Galvanized 28
Izocam Tekiz Products Sheet Thickness (mm) Corrugated Weight (kg/ m²) Multi Support Span (L/200 L=m) Load Bearing Chart Distributed Load Bearing (P=kg/m²) Load bearing values are given according to the galvanized sheet. Panel weights may vary within sheet thickness tolerances. Multi Support Span (L/200 L=m) Load Bearing Chart Sheet Thickness (mm) Corrugated Weight (kg/ m²) Distributed Load Bearing (P=kg/m²) Load bearing values are given according to the galvanized sheet. Panel weights may vary within sheet thickness tolerances. 29
Izocam Tekiz Products Load Bearing Chart Sheet Thickness (mm) Corrugated Weight (kg/ m²) Multi Support Span (L/200 L=m) Distributed Load Bearing (P=kg/m²) Load bearing values are given according to the galvanized sheet. Panel weights may vary within sheet thickness tolerances. Load Bearing Chart Multi Support Span (L/200 L=m) Sheet Thickness (mm) Corrugated Weight (kg/ m²) Distributed Load Bearing (P=kg/m²) Load bearing values are given according to the galvanized sheet. Panel weights may vary within sheet thickness tolerances. 30
Izocam Tekiz Products Sheet Thickness (mm) Corrugated Weight (kg/ m²) Multi Support Span (L/200 L=m) Distributed Load Bearing (P=kg/m²) Load Bearing Chart Load bearing values are given according to the galvanized sheet. Panel weights may vary within sheet thickness tolerances. Multi Support Span (L/200 L=m) Load Bearing Chart Sheet Thickness (mm) Corrugated Weight (kg/ m²) Distributed Load Bearing (P=kg/m²) Load bearing values are given according to the galvanized sheet. Panel weights may vary within sheet thickness tolerances. Multi Support Span (L/200 L=m) Load Bearing Chart Sheet Thickness (mm) Corrugated Weight (kg/ m²) Distributed Load Bearing (P=kg/m²) Load bearing values are given according to the galvanized sheet. Panel weights may vary within sheet thickness tolerances. 31
Izocam Tekiz Products CORRUGATED SHEETS FOR FACADE Corrugated sheets for facades are produced for the buildings with no insulation needs and for the site-applied insulation system. Technical Specifications DK 90 Wall - Roof DK 99 Wall DK 15 Inner Parapet Coating Useful Width ( mm ) Corrugation Height ( mm ) Sheet Type and Thickness (mm) Paint Type Colour Galvanized Painted Sheet (0,50 1,20) Polyester PVdf RAL 9002 a Galvanized Painted Sheet (0,50 0,70) a It is the standard colour. Other colours are produced on demand. 32
Izocam Tekiz Products DK 90 Wall DK 15 Inner Parapet Coating Load Bearing Chart DK 90 Wall Sheet Thickness (mm) Corrugated Weight (kg/ m²) Multi Support Span (L/200 L=m) Distributed Load Bearing (P=kg/m²) Load bearing values are given according to the galvanized sheet. Panel weights may vary within sheet thickness tolerances. 33
Izocam Tekiz Products DK 99 Wall DK 90 Roof Load Bearing Chart DK 90 Roof Sheet Thickness (mm) Corrugated Weight (kg/ m²) Multi Support Span (L/200 L=m) Distributed Load Bearing (P=kg/m²) Load bearing values are given according to the galvanized sheet. Panel weights may vary within sheet thickness tolerances. Load Bearing Chart DK 99 - Wall Sheet Thickness (mm) Corrugated Weight (kg/ m²) Multi Support Span (L/200 L=m) Distributed Load Bearing (P=kg/m²) Load bearing values are given according to the galvanized sheet. Panel weights may vary within sheet thickness tolerances. 34
Izocam Tekiz Products CORRUGATED SHEETS FOR WAVE TYPE FACADES They are aesthetic corrugateds that are chosen to form aesthetic views at the facades. They are applied as one layer or on top of the Cassette system. They are especially preferred for the visual affect provided by their horizontal use and at the facades when an aetshetic view is aimed. Technical Specifications Useful Width ( mm ) Corrugation Height ( mm ) Sheet Type and Thickness (mm) Paint Type Colour Galvanized Painted Sheet ( 0,70 1,00 ) Polyester PVdf RAL 9002 a Galvanized Painted Sheet ( 0,50 0,70 ) a It is the standard colour. Other colours are produced on demand. Asymmetric Undulation Sinusoidal 35
Izocam Tekiz Products CASSETTE SYSTEM PROFILE Cassette system profiles are corrugateds that can be used as supporting bottom cover at the roofs and facades for site-applied insulation systems. They are used as horizontal connection elements without the need of any brace between the columns or they are used under the covering material in roof construction without the need of any purlins. By cassette system profile it is possible to cross a span up to 6 m depending on the building height and the structural system. Technical Specifications Useful Width ( mm ) Corrugation Height ( mm ) Sheet Type and Thickness (mm) Paint Type Colour Galvanized Painted Sheet ( 0,80 1,20 ) Polyester PVdf RAL 9002 a a It is the standard colour. Other colours are produced on demand. 36
Izocam Tekiz Products Sheet Thickness (mm) Corrugated Weight (kg/ m²) Multi Support Span (L/200 L=m) Distributed Load Bearing (P=kg/m²) Load Bearing Chart Load bearing values are given according to the galvanized sheet. Panel weights may vary within sheet thickness tolerances. Multi Support Span (L/200 L=m) Load Bearing Chart Sheet Thickness (mm) Corrugated Weight (kg/ m²) Distributed Load Bearing (P=kg/m²) Load bearing values are given according to the galvanized sheet. Panel weights may vary within sheet thickness tolerances. DK60-14 Profile Detail DK60-12 Profile Detail DK60-10 Profile Detail Multi Support Span (L/200 L=m) Load Bearing Chart Sheet Thickness (mm) Corrugated Weight (kg/ m²) Distributed Load Bearing (P=kg/m²) Load bearing values are given according to the galvanized sheet. Panel weights may vary within sheet thickness tolerances. 37
Izocam Tekiz Products METAL ROOF TILE Metal roof tile is an asthetic and longlasting, lightweight roof covering material with its traditional look and colours. It is used for the roofs with minimum slope of 12 %. Its installation is fast and easy with complementary elements of finish profiles and accessories. Technical Specifications Useful Width (mm) Length - Minimum (mm) Metal Roof Tile Sheet Type and Thickness (mm) Galvanized Painted Sheet ( 0,50 0,60 ) Paint Type Colour Polyester PVdf RAL Colours a It is the standard colour. Other colours are produced on demand. Module length 300-350 400 Plate length Section A-A 38
Izocam Tekiz Products ACCESSORIES Aesthetic finish elements for Izocam Tekiz Roof Facade Systems Accessories Name Thickness Expansion Length Colour Top ridge Bottom ridge Drip Outer Corner Sheet Inner Corner Sheet Maximum RAL Colours Gutter Flashing Sheet Coping Half ridge Gable wall Radius ridge Non-standard accessories can be produced on demand. 39
Izocam Tekiz Products Screws Screw type Corrugated screw Puller screw Collar screw Panel screw Betofas Screw diameter (mm) Screw length (mm) Drilling capacity (mm) Foam Finish elements in Izocam Tekiz Roof Facade Systems provide airtightness. Flashing foam Ridge foam 40
IZOCAM TEKIZ ROOF AND FACADE DETAILS
3 IZOCAM TEKIZ ROOF AND FACADE DETAILS Key Sheet Numbers on the drawing indicates detail numbers. 42
3.1.1.1.1 ROOF FACADE CONNECTION DETAIL IZOCAM TEKIZ WALL PANEL WALL BASE BENT PLATE MINERAL WOOL INSULATION TAPE PARAPET METAL SHEET IZOCAM TEKIZ WALL PANEL STEEL CONSTRUCTION 43
3.1.1.1.2 ROOF-REINFORCED CONCRETE FACADE CONNECTION DETAIL WALL WALL BASE BENT PLATE IZOCAM TEKIZ ROOF PANEL BOTTOM METAL SHEET STEEL CONSTRUCTION 44
3.1.1.1.3 ROOF- FACADE HALF RIDGE CONNECTION DETAIL U FACADE BEAM IZOCAM TEKIZ WALL PANEL DRIPPING CARVED HALF RIDGE CARVED BITUMINOUS RIDGE FOAM BOTTOM HALF RIDGE IZOCAM TEKIZ WALL PANEL STEEL CONSTRUCTION 45
3.1.1.1.4 HALF RIDGE CONNECTION DETAIL CARVED WALL BASE BENT PLATE IZOCAM TEKIZ ROOF PANEL CARVED BITUMINOUS RIDGE FOAM BOTTOM HALF RIDGE STEEL CONSTRUCTION 46
3.1.1.1.5 ROOF- PANEL CONNECTION DETAIL IZOCAM TEKIZ ROOF PANEL MINIMUM 15 cm STEEL CONSTRUCTION BUTYL RUBBER 47
3.1.1.1.6 PARAPET WALL DETAIL COPING HALF RIDGE BENT PLATE IZOCAM TEKIZ ROOF PANEL IZOCAM TEKIZ ROOF PANEL BOTTOM HALF RIDGE BENT PLATE STEEL CONSTRUCTION 48
3.1.1.1.7 RADIUS CORRUGATED SHEET DETAIL MINERAL WOOL INSULATION BUTYL RUBBER IZOCAM TEKIZ ROOF PANEL RADIUS CORRUGATED SHEET BOTTOM METAL SHEET SIGMA PROFILE TRUSS C PROFILE FACADE BEAM IZOCAM TEKIZ WALL PANEL STEEL CONSTRUCTION 49
3.1.1.1.8 ROOF EXPANSION JOINT DETAIL IZOCAM TEKIZ ROOF PANEL EXPANSION JOINT BENT PLATE IZOCAM TEKIZ ROOF PANEL BENT PLATE STEEL CONSTRUCTION 50
3.1.1.1.9 CARVED RIDGE DETAIL IZOCAM TEKIZ ROOF PANEL CARVED RIDGE MINERAL WOOL INSULATION CARVED BITUMINOUS RIDGE FOAM BOTTOM RIDGE METAL SHEET STEEL CONSTRUCTION 51
3.1.1.1.10 RADIUS RIDGE DETAIL IZOCAM TEKIZ ROOF PANEL RADIUS TRAPEZOID RIDGE MINERAL WOOL INSULATION BUTYL RUBBER BOTTOM RIDGE SIGMA PROFILE STEEL CONSTRUCTION 52
3.1.1.1.11 VENTILATED RIDGE DETAIL RIDGE CONNECTION PIECE CARVED METAL SHEET CARVED BITUMINOUS RIDGE FOAM IZOCAM TEKIZ ROOF PANEL 53
3.1.1.1.12 INSULATED MIDDLE GUTTER DETAIL EAVE SPONGE IZOCAM TEKIZ ROOF PANEL GUTTER FLASHING PROFILE INSULATED GUTTER BOTTOM SUPPORT RAINWATER PIPE 54
3.1.1.1.13 INSULATED SIDE GUTTER DETAIL COPING PROFILE IZOCAM TEKIZ ROOF PANEL EAVE SPONGE IZOCAM TEKIZ WALL PANEL GUTTER FLASHING METAL SHEET WATERPROOFING MINERAL WOOL GUTTER INSULATION GUTTER BOTTOM SUPPORT RAINWATER PIPE 55
3.1.1.1.14 NON-INSULATED SIDE GUTTER DETAIL IZOCAM TEKIZ ROOF PANEL GUTTER FLASHING PROFILE EAVE SPONGE GUTTER BOTTOM SUPPORT STEEL CONSTRUCTION IZOCAM TEKIZ WALL PANEL 56
3.1.1.1.15 SKYLIGHT CONNECTION DETAIL HALF RIDGE BENT PLATE MINERAL WOOL INSULATION CARVED BITUMINOUS RIDGE FOAM SKYLIGHT MODULE RUBBER IZOCAM TEKIZ ROOF PANEL IZOCAM TEKIZ ROOF PANEL HALF RIDGE BENT PLATE RUBBER SKYLIGHT MODULE STEEL CONSTRUCTION 57
3.1.1.2.1 CASSETTE SYSTEM DETAIL IZOCAM TEKIZ ROOF CORRUGATED SHEET MINERAL WOOL INSULATION RUBBER IZOCAM TEKIZ CASSETTE PROFILE VAPOUR BARRIER STEEL CONSTRUCTION 58
3.1.1.2.2 DETAIL OF CORRUGATED SHEET COVER WITH Z PROFILE IZOCAM TEKIZ ROOF PANEL RUBBER MINERAL WOOL INSULATION VAPOUR BARRIER IZOCAM TEKIZ ROOF CORRUGATED SHEET 59
3.1.1.2.3 DETAIL OF STANDING SEAM ROOF WITH Z PROFILE IZOCAM TEKIZ STANDING SEAM TRAPEZE RUBBER Z PROFILE MINERAL WOOL INSULATION VAPOUR BARRIER IZOCAM TEKIZ ROOF CORRUGATED SHEET CLIP STEEL CONSTRUCTION LONGITUDINAL SECTION IZOCAM TEKIZ STANDING SEAM TRAPEZE MINERAL WOOL INSULATION RUBBER Z PROFILE VAPOUR BARRIER IZOCAM TEKIZ ROOF CORRUGATED SHEET STEEL CONSTRUCTION CROSS SECTION 60
3.1.2.1.1 KOMBI PANEL CONNECTION DETAIL Minimum 20 cm POLYURETHANE STONE WOOL 10 cm 10 cm IZOCAM TEKIZ KOMBI PANEL STEEL CONSTRUCTION LONGITUDINAL PANEL CONNECTION DETAIL POLYURETHANE IZOCAM TEKIZ KOMBI PANEL STONE WOOL 6 cm STEEL CONSTRUCTION TRANSVERSE PANEL CONNECTION DETAIL 61
3.1.2.1.2 KOMBI PANEL PARAPET WALL CONNECTION DETAIL PARAPET METAL SHEET METAL PLATE PVC/TPO MEMBRANE IZOCAM TEKIZ KOMBI PANEL POLYURETHANE STONE WOOL ROOF CORRUGATED SHEET 62
3.1.2.1.3 FIBRO PANEL CONNECTION DETAIL Minimum 20 cm POLYURETHANE IZOCAM TEKIZ FIBRO PANEL STEEL CONSTRUCTION LONGITUDINAL PANEL CONNECTION DETAIL POLYURETHANE IZOCAM TEKIZ FIBRO PANEL 6 cm STEEL CONSTRUCTION LONGITUDINAL PANEL CONNECTION DETAIL 63
3.1.2.1.4 FIBRO PANEL PARAPET WALL DETAIL PARAPET METAL SHEET PVC/TPO MEMBRANE IZOCAM TEKIZ FIBRO PANEL METAL PLATE POLYURETHANE ROOF CORRUGATED SHEET 64
3.1.2.2.1 RIDGE DETAIL PVC/TPO MEMBRANE STONE WOOL VAPOUR BARRIER Minimum 20 cm IZOCAM TEKIZ CORRUGATED SHEET STEEL CONSTRUCTION 65
3.1.2.2.2 SYSTEM DETAIL PVC/TPO MEMBRANE METAL PLATE IZOCAM TEKIZ CORRUGATED SHEET VAPOUR BARRIER STONE WOOL STEEL CONSTRUCTION 66
3.1.2.2.3 PARAPET WALL DETAIL COPING PVC/TPO MEMBRANE STONE WOOL VAPOUR BARRIER IZOCAM TEKIZ CORRUGATED SHEET STEEL CONSTRUCTION 67
3.1.2.2.4 DETAIL OF PARAPET WALL WITH PRO100 APPLICATION PVC/TPO MEMBRANE STONE WOOL COPING VAPOUR BARRIER IZOCAM TEKIZ CORRUGATED SHEET-PRO 100 PARAPET METAL SHEET IZOCAM TEKIZ WALL CORRUGATED SHEET STONE WOOL RUBBER 68
3.1.2.2.5 WALKING PATH DETAIL WALKING PATH (PAVEMENT) MEMBRANE FELT METAL SHEET PVC/TPO MEMBRANE STEEL CONSTRUCTION IZOCAM TEKIZ ROOF CORRUGATED SHEET VAPOUR BARRIER 69
3.1.2.2.6 EXPANSION JOINT DETAIL STEEL REINFORCEMENT PVC/TPO MEMBRANE STONE WOOL IZOCAM TEKIZ ROOF CORRUGATED SHEET STEEL CONSTRUCTION 70
3.1.2.2.7 VENTILATION DUCT DETAIL METAL PIPE PVC/TPO MEMBRANE STONE WOOL VAPOUR BARRIER IZOCAM TEKIZ ROOF CORRUGATED SHEET PARAPET METAL SHEET 71
3.1.2.2.8 SKYLIGHT DETAIL ALUMINIUM SKYLIGHT CASE ALUMINIUM CAP PVC/TPO MEMBRANE STONE WOOL BOTTOM SKYLIGHT CASE IZOCAM TEKIZ ROOF CORRUGATED SHEET 72
3.1.2.2.9 MIDDLE GUTTER DETAIL PVC/TPO MEMBRANE STONE WOOL VAPOUR BARRIER IZOCAM TEKIZ ROOF CORRUGATED SHEET DRAIN GUTTER SHEET STEEL CONSTRUCTION RAINWATER PIPE 73
3.1.2.2.10 SIDE GUTTER DETAIL PVC/TPO MEMBRANE STONE WOOL VAPOUR BARRIER IZOCAM TEKIZ ROOF CORRUGATED SHEET PVC COATED METAL BENT PLATE GUTTER BOTTOM SUPPORT STEEL CONSTRUCTION IZOCAM TEKIZ WALL PANEL 74
3.2.1.1 FACADE-ROOF CAP DETAIL CARVED BENT PLATE CARVED BITUMINOUS RIDGE FOAM IZOCAM TEKIZ ROOF PANEL IZOCAM TEKIZ WALL PANEL STEEL CONSTRUCTION 75
3.2.1.2 GABLE SHEET DETAIL MINERAL WOOL INSULATION IZOCAM TEKIZ ROOF PANEL GABLE PROFILE BENT PLATE IZOCAM TEKIZ WALL PANEL STEEL CONSTRUCTION 76
3.2.1.3 DRIPPING DETAIL IZOCAM TEKIZ WALL PANEL SCREW CAP PROFILE DRIPPING IZOCAM TEKIZ WALL PANEL SCREW CAP PROFILE DRIPPING 77
3.2.1.4 DRIPPING - PANEL CONNECTION DETAIL MINERAL WOOL INSULATION ANGLE DRIPPING PROFILE BEAM PROFILE IZOCAM TEKIZ WALL PANEL 78
3.2.1.5 WINDOW DETAIL IZOCAM TEKIZ WALL PANEL DRIPPING TYPICAL WINDOW ELEVATION DRIPPING IZOCAM TEKIZ WALL PANEL SECTION 1-1 79
3.2.1.6 DOOR DETAIL TYPICAL DOOR ELEVATION IZOCAM TEKIZ WALL PANEL DOOR MINERAL WOOL INSULATION BENT SHEET CAP MINERAL WOOL INSULATION DRIPPING INNER CORNER PROFILE DOOR BENT SHEET CAP CORNER PROFILE SECTION 1-1 SECTION 2-2 80
3.2.1.7 OUTER CORNER DETAIL OUTER CORNER SHEET CAP IZOCAM TEKIZ WALL PANEL INNER CORNER SHEET CAP MINERAL WOOL INSULATION IZOCAM TEKIZ WALL PANEL STEEL CONSTRUCTION 81
3.2.1.8 EXPANSION JOINT DETAIL MINERAL WOOL INSULATION RUBBER EXPANSION JOINT STEEL CONSTRUCTION 82
3.2.1.9 REINFORCED CONCRETE CONNECTION EXPANSION JOINT DETAIL EXPANSION JOINT PROFILE BEAM PROFILE IZOCAM TEKIZ WALL PANEL STEEL CONSTRUCTION 83
3.2.2.1 DETAIL OF DRIP WITH HORIZONTAL FACADE APPLICATION CASSETTE SYSTEM PROFILE STONE WOOL Z PROFILE IZOCAM TEKIZ WALL PANEL DRIPPING 84
3.2.2.2 DRIPPING DETAIL WITH VERTICAL FACADE APPLICATION CASSETTE SYSTEM PROFILE STONE WOOL IZOCAM TEKIZ WALL PANEL DRIPPING 85
3.2.2.3 CASSETTE SYSTEM INNER CORNER DETAIL L ANGLE INNER CORNER BENT SHEET CAP IZOCAM TEKIZ WALL CORRUGATED SHEET MINERAL WOOL 86
3.2.2.4 CASSETTE SYSTEM OUTER CORNER DETAIL IZOCAM TEKIZ WALL CORRUGATED SHEET OUTER CORNER BENT SHEET CAP MINERAL WOOL 87
3.2.2.5 UPPER WINDOW DRIPPING DETAIL TYPICAL WINDOW ELEVATION IZOCAM TEKIZ WALL CORRUGATED SHEET MINERAL WOOL DRIPPING PROFILE 88
3.2.2.6 LOWER WINDOW DRIPPING DETAIL TYPICAL WINDOW ELEVATION DRIPPING PROFILE MINERAL WOOL IZOCAM TEKIZ CASSETTE SYSTEM PROFILE IZOCAM TEKIZ WALL CORRUGATED SHEET SECTION 2-2 89
3.2.2.7 DOOR DRIPPING DETAIL IZOCAM TEKIZ WALL CORRUGATED SHEET MINERAL WOOL IZOCAM TEKIZ CASSETTE SYSTEM PROFILE RUBBER DRIPPING WINDOW 90
3.2.2.8 DOOR EDGE BENT PLATE DETAIL MINERAL WOOL DOOR CORNER BENT PLATE IZOCAM TEKIZ WALL CORRUGATED SHEET 91
3.2.2.9 EXPANSION JOINT DETAIL STONE WOOL IZOCAM TEKIZ WALL CORRUGATED SHEET EXPANSION JOINT BENT PLATE MINERAL WOOL INSULATION 92