LOW COST PREFABRICATED CONSTRUCTION SYSTEM

Transcription

1 LOW COST PREFABRICATED CONSTRUCTION SYSTEM SANDWICH PANEL 100mm [SHEET STEEL + EPS + SHEET STEEL] PREFABRICATED BULDINGS TECHNICAL SPECIFICATIONS

2 1 GENERAL SYSTEM DESCRIPTION SYSTEM DESCRIPTION: In accordance with the data from the projects which static estimations and architectural designs are accomplished on the basis of region and projects, below materials are listed: According to (DIN EN 10326) standards; Galvanized steel with the stated properties are used. Material Yielding Point Tensile Strength S320GD+Z;+AZ(Erdemir Quality No:1332) 3200 kg/cm² (320 N/mm²) 3900 kg/cm² (390 N/mm²) S350GD+Z;+AZ(Erdemir Quality No:1335) 3500 kg/cm² (350 N/mm²) 4200 kg/cm² (420 N/mm²) PRODUCTION TECHNOLOGY: Production is done via full automated roll forming machines. Desired forms are manufactured by continue profile lines. Necessary installation and connection spaces are punched via computer control. No welding process is implemented during production and assembly process. Connections are accomplished by special bolt and/or screws. Seismic and static calculations required for location of the construction are performed by Sap2000, CFS, STA4CAD, BRICSCAD, HAYESCAD programs in accordance with load value defined by relevant project and standards. SANDWICH PANEL U VALUES: WALL NAME AND THICKNESS WALL COMPONENTS SANDWICH PANEL [SHEET METAL+EPS+ SHEET METAL (6 cm)] SANDWICH PANEL [SHEET METAL+EPS+ SHEET METAL (6 cm)] 60 mm EPS (16 kg/m3) 100 mm EPS (16 kg/m3) CALCULATED U VALUE (W/m²K) RECOMMENDED 1.REGION 2.REGION 3.REGION 4.REGION (U=0.7) (U=0.6) (U=0.5) (U=0.4)

3 2 TECHNICAL DATA Snow Load 80 kg/m², TS 498 (It changes with snow load and altitude of construction site.) Wind Speed 102 km/hour (50 Kg/m²) TS 498 Mezzanine Load Capacity It can be 200/350/500 Kg/m² according to place and type of building as per TS 498. Earthquake Calculations Active ground acceleration coefficient: Ao=0.40 (1st degree earthquake region) Building priority coefficient (I=1) Load Accession Coefficient (n=0.3) According to using scope and type of building, it is estimated as; I=1/1.2/1.4/1.5 n=0.3 / COMPLIANCE STANDARDS STEEL STRUCTURE: TS TS 648 TS 6793 TS 498 ENV TS 4561 ENV ENV ENV EN EN EN TS 7046 Calculation rules for Steel Buildings (Light and constructed with cold-shaped profiles) Calculations and Construction Rules for Steel Buildings Usage and Settlement Loads in Houses and Utilities Calculation Values for Dimensioning of Construction Elements (Eurocode 3) Design of Steel Buildings Volume 1 2: General Rules-Constructional Design against Fire Calculation Rules of Steel Buildings According to Plastic Theory Steel Construction Applications Volume 1: General rules and rules for buildings Steel Construction Applications Volume 3: Additional rules for high yield point steels Eurocode 8: Projecting Buildings Resistant to Earthquake Volume 1: General rules, rules for seismic effects Delivery Terms for plates produced by continuous hot galvanized Construction Steel Delivery Terms for plates produced by continuous hot galvanized, cold shaping purpose, low carbon steel Steel Profiles Cold rolled Technical delivery conditions Size and section tolerances Bases for Design of Structures Determination of Snow Loads of Roofs INSULATION STANDARDS: TS 825 Heat Insulation Standards in Buildings TS EN Heat Insulation Products for Buildings. Fabricated Mineral Wool Materials and specifications. EN Heat Insulation Products for Building Applications- Determination of Long Term Water Absorption by Immersion. TS 7316 EN Heat Insulation Products for Buildings-Factory made products of expanded polystyrene(eps) EN Thermal insulation products for buildings - External thermal insulation composite systems (ETHICS) based on mineral wool-specifications FIRE RESISTANCE STANDARDS: EN ISO Reaction to fire tests - Ignitability of building products subjected to direct impingement of flame - Part 2: Single-flame source test CONNECTION AND INSTALLATION MATERIAL STANDARDS: EN Mechanical specifications of connection elements TS 3611EN Mechanical specifications of connection elements Volume 2: Experiment Load Values Determined Nuts Normal Step ELECTRICAL INSTALLATION STANDARDS: 16th June 2004 dated and referred Electrical Installation Code. GENERAL CODES: R.G / ABYYHY 2007 Fire Protection Code Building code for earthquake resistance

4 4 OUTER WALL DETAIL (SANDWICH PANEL SYSTEM) Outer wall Thickness 100 mm H=2500 Outer Surface Coating 0.45 mm thickness mıcrolambrı pressed ral 9002 electrostatıc paınted galvanised Heat and Noise Insulation 100 mm thickness EPS (16 kg/m3) Fire Resistance Strong Fire Resistant Material B1 class according to DIN 4102 Panel Connection System Connected with specially designed and detailed galvanized connection items without using welding operation Outer Wall Inner Coating 0.45 mm thickness mıcrolambrı pressed ral 9002 electrostatıc paınted galvanised Outer Wall Inner Paint Prepainted in factory 5 INNER WALL DETAIL (SANDWICH PANEL SYSTEM) Inner Wall Thickness 60 mm Inner Surface Coating 0.45 mm thickness mıcrolambrı pressed ral 9002 electrostatıc paınted galvanised Heat and Noise Insulation 60mm thickness EPS (16 kg/m3) Fire Resistance Strong Fire Resistant Material B1 class according to DIN 4102 Panel Connection System Connected with specially designed and detailed Galvanized connection items without using welding operation Outer Wall Inner Coating 0.45 mm thickness mıcrolambrı pressed ral 9002 electrostatıc paınted galvanised Outer Wall Inner Paint Prepainted in factory 6 CEILING DETAIL Suspended Roof Coating Dry Volumes Wet Volumes Insulation Material Suspended Roof Construction 12.5 mm thickness 60x120 Painted Plaster Plate (Fx) 12.5 mm thickness 60x120 water resistant plaster plate (Wr) 80 mm thickness Roll Glasswool (Water resistant due to lack of Hygroscopic and capillary property.) Specially designed and RAL 9002 electrostatically painted Galvanized Omega Profiles 7 ROOF DETAIL Roof Coating Purlin Roof Support System Eaves Eaves ventilation 0.50 mm thickness Trapezoidal Galvanized Sheet in the 27/200 form (Neutral color). Black sponge is used under eaves for insulation. Specially shaped galvanized profile or wooden purlin Profiles are made of specially designed galvanized. Connections are by bolt and screws (No welding) Head of truss is 2 cm thickness. The other direction has 17 cm width. Rain gutters and downfalls are included. For preventing humidity and providing ventilation in the roof, there are special holes on eaves and head truss coverings.

5 8 DOORS OUTER DOORS Dimensions 890 x 1960 mm Door Made from 0.70 mm thickness galvanized with insulation. Door Frame 1.5 mm thickness galvanized (Electrostatic painted) (RAL 9002) Lock/Handle Cylindrical lock / Grey colored metal door handles INNER DOORS Size 840 x 1960 mm Door MDF LAM pressed panel (40 mm wing thickness) Door Frame 1 mm galvanized (Electrostatic painted) (RAL 9002) Lock/Handles Cylindrical lock / Grey colored metal door handles. 9 WINDOWS Window Transom Window Flyscreens 120x100 cm PVC material, white 40x60 cm PVC material, white Excluded 10 GLASS For Window For Transom Window mm double glazed insulated 4 mm thickness frosted glass 11 PAINT Exterior Surface Interior Surface Wet Surfaces Ceiling RAL 9002 Coatcoil painted Galvanised Sheet Plastic paint, colors to be determined by the Employer Silicon based paint Does not need painting 12 ELECTRICAL INSTALLATIONS (OVER PLASTER) Cable 250 V - 50 H Sockets, switches Viko brand- Kardelen Series Cable Channels 16x16 Plastic Cable Channel Socket Cables NYM and NYA 3x2.5 mm2 (TSE ISO Certified) Lighting Cables NYM and NYA 3x1.5 mm2 (TSE ISO Certified) Lighting Armatures Normal Areas 2 x 40 FLUORESCENT Wet Areas Round Globe - Balkaya Outer Door Outer Globe Balkaya Fuse / Fuse Boxes SIEMENS VİKO- LEGRAND-SCHNAIDER/ MUTLUSAN-ÇETSAN-BALKAYA ) Electrical Board Excluded Telephone Installation Excluded DATA and UPS Installation Excluded Main Line Connection Employer s responsibility. Residual Current relay There is a residual current relay in each building. NOTE Stove, Air Conditioner and Electrical Radiator usage should be specified in the project. Each heater, air conditioner shall be fed by a separate fuse line.

6 13 SANITARY INSTALLATION (OVERPLASTER) Pipes (Potable Water) Pipes (Drain) Fittings and Armatures: Sinks Sink Tap Closet Shower Basin Shower Battery Lustration Tap Kitchen Installation Main line connection PPRC pipe (Fırat Brand) PVC pipe (Fırat Brand) 40x50 cm Whole Stand (AYVİT,ALVİT or QVİT Brand) Taps are wall mounted. (CEM or ECESAN Brand) Ceramic reservoir (AYVİT-ALVİT) 80x80 Mermerit Mix bath battery (CEM or ECESAN Brand) Taps mounted on the wall. (TSE Certified) (CEM or ECESAN Brand) Hot/Cold water installment. No cabinets in the kitchen. Employer shall be responsible for drain and potable water main lines and connections. * MEZZANINE (For 2 and 3 Storey Buildings) Carcass Top Coating Suspended Ceiling Insulation Ultimate Load Formed by specially bended galvanized profiles produced by CAD-CAM controlled roll form machines. For prefabricated site buildings, steel mezzanine carcass panels are also made from special bended profiles like trusses which are produced and assembled without any welding 15 mm Fibercement 12.5 mm thickness Plaster Plate (Fx) 80 mm thickness Glasswool (12 kg/m3) Designed according to TS 498 providing the building s intended use. * EXTERNAL STAIRS (For Multi-Storey Buildings) Carcass Steel frame made from box profiles/special shaped profiles Coating 2/3 diamond designed Paint Priming and final layer paint Railing Round profil * INTERNAL STAIRS (For Multi-Storey Buildings) Carcass Steel frame made from box profiles/special shaped profiles Coating Wood (30 mm tread, 18 mm riser) Paint Balustrades will be painted RAL 9002 Balustrade Box profil Top Of Balustrade Wood Bulwarks 14 PACKAGING FOR INTERNATIONAL TRANSPORTATION (OPTIONAL) According to the means of transportation, the order can be packaged in an appropriate way. For detailed information please contact our Logistics Department.