GB INSTALLATION MANUAL
APROLI 280 BATT CUTAWAY VIEW OF THE ELECTRIC MOTOR ASSEMBLY AND HYDRAULIC JACK AVAILABLE TYPES: NON LOCKING - LOCKING - WITH FLOW REGULATOR TWO-WAY LOCKING VALVE ASSEMBLY PRESSURE SAFETY VALVE CLOSE GREEN PRESSURE SAFETY VALVE OPEN RED OIL RESERVOIR C A TERMINAL PLUG COVER TERMINAL PLUG EARTH WIRE OIL RESERVOIR REAR CAP 0.25 HP ELECTRIC MOTOR HYDRAULIC LOBE PUMP JACK END CAP 1 st PISTON RACK B RELEASE LEVER PISTON LINER SHAFT SUPPORT SQUARE INDENTED SHAFT 2 nd PISTON PISTON LINER MAIN ASSEMBLY BLOCK WITH MOTOR AND HYDR. JACK PIC. 1 2
INSTRUCTIONS FOR THE INSTALLATION OF APROLI 280 BATT TO SWINGING DOUBLE GATES WITH VERY LARGE PILLARS it is recommended to follow these instructions to achieve a perfect application of the operator. BASE AND FIXING BRACKET STUD BOLT ASSEMBLY ELEC. MOTOR HYDR. JACK PROTECTION COVER FIXING SCREWS Lh OPEN STOP ASSEMBLY 14 E22 NUT, STUD BOLT, ADJUSTER COVER. LEFT-HAND WASHER Ø 8.5 8M E13 NUT RETAINING GRUB SCREW DRIVING BENDED ARM BENDED ARM PLUG PROFILE BOLT AND NUT ARTICULATED ARM LEFT-HANDED STRAIGHT ARM COVER SCREW FOR ADJUSTMENT STRAIGHT ARM. ADJUSTABLE BUSH FIXING SHOE PIC. 2 First loosen the fastening screws to remove the cover. To do this, open the hinged door with the supplied key; one of the two fastening screws is there. After the removal of the cover, the electro-hydraulic assembly is fully exposed, ie. electric motor/hydraulic jack fitted with the pressure safety valves that control the thrust/pushing power of the operator and the emergency release in events like power failure. It also includes a bracket, designed to provide fixing facility to a wall or pillar and a suitable outlet for the cables; an articulated arm, adjustable to meet the most various distance requirements on site applications; and a shoe bracket to be fixed to the gate. The operator is supplied already pre-filled with special oil to suit both high and low environment temperatures. It allows the correct performance of APROLI 280 BATT within a temperature range from 20 C to +80 C. APROLI 280 BATT is produced and tested in the workshops of MECCANICA FADINI which guarantees the long lasting reliability of this product in time. 3
HOW TO FIX APROLI 280 BATT TO A PILLAR BY EXPANDING BOLTS OR SCREWS Before fitting the operator APROLI 280 BATT to the gate, make sure that the gate structure is adequate to be electrically operated and that is strong enough to bear the mechanical stress of automatic operations and is well built and smooth running. It is recommended to reinforce the gate and fix the metallic parts which may not work properly, do the necessary to prevent or correct friction of the gate against the pavement or pillar (this must particularly apply to the gate hinges). VERY LARGE PILLAR WHERE THE GATE HINGE IS FIXED IN THE MIDDLE 4 EXPANDING BOLTS MAINS SUPPLY ELECTRIC CABLE FIXING BRACKET NUTS WITH WASHER GATE LEAF LEVEL ARTICULATED ARM OPERATOR PIC. 3 COVER Fix the bracket to the pillar and bring the electric cable to the most suitable position so that the fixing of the articulated arm is allowed to coincide with a solid crossing bar of the gate leaf. The shoe bracket is to be bolted or welded to the gate at a suitable distance which is set after the first manual tests. (Release lever B page 10) DISTANCE The distance from gate pivot center to arm bolt center is to be calculated through manual operations of the gate before fixing the shoe bracket. The distances on page 6-7 are merely an application example. COMPLETELY INSTALLED UNIT. LEFT-HANDED MODEL ANTI-CRUSH DESIGN ARTICULATED ARM FOR SAFETY PIC. 4 APROLI 280 BATT is easy to install. It can be supplied either fitted with hydraulic locking device for gates up to 2 m width, or without hydraulic locking with an electric lock for gate leaf up to 5 m. 4
APPLICATION OF TWO APROLI 280 BATT ON TO A DOUBLE SWINGING GATE. 90 OPENING. The recommended maximum gate width with APROLI 280 is 5 m. The locking type operator is recommended up to 2 m gate width. Beyond 2 m a lock is required to be fitted to the gate and the non locking type operator is advisable. 2 m 2 m LEFT-HAND ARTICULATED ARM RIGHT-HAND ARTICULATED ARM LEFT-HAND IN OPEN GATE IN CLOSE GATE 90 90 RIGHT-HAND IN OPEN GATE PIC. 5 It is recommended that suitable gate stops are always fitted to the system both in open and close gate positions. The gate stop for open gate position is incorporated with the operator, both right-hand and left-hand. The gate stop covers are different being designed as handed units (part No. 2062=right-hand, 2055=left hand). Another feature of the incorporated open gate stop is the possibility of being adjusted to the required distance to achieve the required opening angle, either 90 or more/less. OVERTURN Rh BOTH Rh AND Lh Lh RIGHT-HAND ARTICULATED ARM GRUB SCREW LEFT-HAND ARTICULATED ARM GRUB SCREW ELECTRIC MOTOR/HYDRAULIC JACK ASSEMBLY PIC. 6 SQUARE SECTION SHAFT REFERENCE SEAT Both right-hand and left-hand applications are possible just by turning over the articulated arm and fitting it to the square section shaft of the operator. Tighten the retaining pin in its seat to fix the arm to the shaft. The assembly ie. motor/jack, fixing bracket and cover are designed to suit both right and left-hand applications with the same method of installation. Important: the articulated arm must be fixed so that it pushes against the gates and keeps them well pressed on to the close position gate stop. 5
EXAMPLE OF APPLICATIONS TO PILLARS OF VARIOUS DIMENSIONS. DISTANCES ARE NOT BINDING AND ARE QUOTED FOR REFERENCE ONLY 20 mm FROM PILLAR SURFACE LINE 40 510 400x400 200 CLOSED GATE LEAF IN CLOSED 90 40 460 OPEN GATE LEAF 100 APPLICATION EXAMPLE 400x400 mm PILLAR 2 m GATE LEAF - 110 Kg PIC. 7 20 mm FROM PILLAR SURFACE LINE 40 560 500x500 CLOSED GATE LEAF IN CLOSED 90 250 APPLICATION EXAMPLE 500x500 mm PILLAR 3 m GATE LEAF - 100 Kg 40 460 100 20 mm FROM PILLAR SURFACE LINE 40 560 OPEN GATE LEAF PIC. 8 600x600 300 CLOSED GATE LEAF IN CLOSED ELECTRIC LOCK 90 460 60 OPEN GATE LEAF 100 APPLICATION EXAMPLE 600x600 mm PILLAR 1.8 m GATE LEAF - 140 Kg PIC. 9 6
580 20 mm FROM PILLAR SURFACE LINE 40 560 700X700 350 CLOSED GATE LEAF IN CLOSED ELECTRIC LOCK APPLICATION EXAMPLE 700x700 mm PILLAR 3 m GATE LEAF - 130 Kg 90 580 170 100 OPEN GATE LEAF 20 mm FROM PILLAR SURFACE LINE 40 620 PIC. 10 800x800 400 IN CLOSED CLOSED GATE LEAF ELECTRIC LOCK APPLICATION EXAMPLE 800x800 mm PILLAR 4 m GATE LEAF - 140 Kg 90 170 580 100 20 mm FROM PILLAR SURFACE LINE 40 650 OPEN GATE LEAF PIC. 11 900x900 CLOSED GATE LEAF IN CLOSED 450 ELECTRIC LOCK 90 170 OPEN GATE LEAF 100 APPLICATION EXAMPLE 900x900 mm PILLAR 5 m GATE LEAF - 150 Kg PIC. 12 It is recommended that all gates are provided with adequate gate stops both in open and closed gate positions. When a 5 m gate is involved the weight must not be greater than 200 Kg and it is required to fit the gate with an electric lock, the operator must be non locking type. With gates up to 2 m width, it is possible to install the locking type without electric lock. See the examples and drawings on pages 6-7. 7
CONNECTION DIAGRAM FOR SWING GATES 13 exp 26 27 28 RADIO CONTROL PLUG-IN CARD SUPPORT 1 st CHANNEL TERMINAL FOR CONNECTIONS TO PUSH BUTTONS PULIN 3 24 V OUTPUT ON TO 0 THE DELAY IS OUT OF SERVICE MICROPROCESSOR 7 0 8 9 + + + DWELL TIME TIMER SWITCHES LEAF DELAY TIMER CLOSE MOTOR RUN OPEN & CLOSE TIME 1 AMP. FUSE 24 V OUTPUT TERMINALS 12-13 CAPACITORS FUSE 630 ma FLASHING LAMP 630 ma FUSE FUSE 5 AMPS B ON Should more pairs of photocells be required than the recommended quantity, fit an auxiliary transformer outside the control box. DIP-SWITCH 1 2 3 4 5 6 7 8 3 4 ON OFF = PHOTOCELLS 2 nd PAIR = Inside photocells N.C. contact If obstracted, they prevent the gates from opening reverse gate direction during close cycle 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 N.C. CONTACT PHOTOCELLS PEDESTRIAN MODE ONE PULSE OPENS ONE GATE LEAF ONLY OPEN SWITCH N.O. CONTACT CLOSE SWITCH N.O. CONTACT STOP SWITCH N.C. CONTACT RADIO CONTACT N.O. VOLTAGE OUTPUT ELECTRIC LOCK SUPPLY 7 8 24 V INDICATOR - 3 W max. Max permitted load: 24 V 2 pairs photocells OUTPUT A.C. 1 radio receiver SAFETY CONTACT N.C. 12,5µF M1 12,5µF M2 ELECTRIC MOTORS SINGLE-PHASE 230 V FLASHING LAMP 25 W max. 230 V SINGLE-PHASE SUPPLY VOLTAGE NOTE WELL: For special applications, ie. to switch on lights - CCTV etc., SOLID STATE RELAYS are recommended to be used only. Standard relays would affect the micro-processor. PULSE TWICE CONSECUTIVELY TO OPEN BOTH GATE LEAFS ALL OPERATIONS OPEN, CLOSE AND REVERSE RADIO CONTACT NOTE WELL: THIS PANEL IS TESTED TO OPERATE GATES ONLY THROUGH FADINI ACCESSORIES. NO GUARANTEE FOR ACCESSORIES OF OTHER MAKE OR SPECIAL APPLICATIONS. LED No. 1 - It switches on when voltage is supplied Drwg. No. 1643 P.C. BOARD ELECTRICAL WIRING DIAGRAM OF THE ELECTRONIC PROGRAMMER 26 27 28 3 CONNECTION TO THE PULIN 3 PUSH BUTTONS WITH STATUS INDICATION LEDS. 3 4 5 6 N.O. N.C. N.O. OPEN STOP CLOSE OPEN CLOSE PIC. 13 Once the connections have been made, do the first switching test through the control panel. Set the motor run timer so that the motor is allowed to run 4-5 seconds more than the gates. Set the other timers to meet the site requirements. Set DIP switch B No. 3 to automatic (ON): on pulsing to 4-8 the gates must be operated as pre-set, ie. opening and only after the dwell time, closing. Adjust the times through the respective timers. (See No. 07, 08 and 09 drwg. No. 1643). With DIP switch "B" No. 3 to semiautomatic (OFF) one pulse opens the gates, a second pulse to 5-8 is needed to close the gates. Any one pulse to 7-8 will open, close or reverse the gates independently from the operation being performed. It is recommended to carefully read the instructions in the control box to have all the functions performed correctly. OPEN N.O. CONTACT CLOSE N.O. CONTACT STOP N.C. CONTAC TERMINAL BOARD STOP E. CONNECTIONS KEYSWITCH SECH 15 PIC. 14 The 6 LEDs on the P.C. board indicate the following: Led No. 1 It switches on when voltage is supplied Led No. 2 Photocells - Normally on. It switches off when the photocells are obstructed Led No. 3 Open - It switches on when the respective switch is activated Led No. 4 Close - It switches on when the respective switch it activated Led No. 5 Stop - Normally on. it switches off when the respective switch is activated Led No. 6 Radio - It switches on whenever a pulse is given, either from remote control, keyswitch or push buttons. 8
The below diagram is general for an application of the operator and the complementary accessories which are supplied with the unit. 1 230 Volt MAINS SWITCH 2 3 4 10 5 14 15 16 11 12 13 6 7 6 17 8 9 ALL THE ELECTRICAL EQUIPMENT MUST BE EARTH CONNECTED PIC. 15 1 - STEMMED AERIAL A 43 2 - LAPI 2 FLASHING LAMP 3-230 V - 50/60 Hz MAINS SWITCH WITH MAGNETIC-THERMAL DIFFERENTIAL TYPE 0.03 A (beyond 100 m distance 2.5 mm Ø cables are recommended) 4 - RADIO RECEIVER CARD A 43/2R 5 - ELECTRONIC PROGRAMMER TYPE ELPRO 13 exp 6 - JUNCTION BOX 7 - WALL PUSH BUTTONS PULIN 3 (INSIDE HOME) 8 - POST WITH PHOTOCELL RECEIVER TYPE DIFO 33 9 - RADIO TRANSMITTER TYPE A43/ 2TR 10 - KEYSWITCH TYPE SECH 15 11 - ELECTRIC LOCK 12 - PHOTOCELL TRANSMITTER DIFO 33. OUTSIDE 13 - RIGHT-HAND OPERATOR TYPE APROLI 280 BATT 14 - PHOTOCELL RECEIVER TYPE DIFO 33 OUTSIDE 15 - LEFT-HAND OPERATOR TYPE APROLI 280 BATT 16 - MECHANICAL LATCH 17 - POST WITH PHOTOCELL PROJECTOR TYPE DIFO 33 To perform the electrical work, connections are as per diagrams on pages 8-9. Once the connections have been made, adjust the switches in the control box so that the sequence of operations occurs as pre-set. Set DIP switch 3 on automatic and check if the working times meet your requirements. On semiautomatic mode, one pulse opens the gates, a second pulse is needed to close the gates. Sx 2 Dx 1 PLEASE NOTE: Should the electric motors fail to start properly because of power shortage, connect some extra 12.5 µf capacitors to the phase and common terminals as shown in pic. 16. M1 PHASE M1 PHASE M1 M2 PHASE M2 PHASE M2 16 17 18 19 20 21 22 23 Terminal board Elpro 13 exp Drwg. No. 1643 PIC. 16 12.5 µf 12.5 µf 9
The two safety pressure valves are identified by colours: A open is red; C close is green. They are located in the front of the motor/pump unit, easy to reach for setting operations in order to meet the power requirements Pic. 17. Once the valves are set, you can fit the cover and the other accessories. RELEASE BY 1 TURN TO LET THE AIR OUT OF OIL RESERVOIR LESS POWER MORE POWER S AIR BLEED IMPORTANT AFTER INSTALLING APROLI 280 BATT OIL FADINI A 15 BY AGIP RELEASE BY 1 TURN S THIS STICKER IS FITTED ON THE OIL RESERVOIR MAXIMUM PRESSURE VALVE CLOSE GREEN IN COLOUR MAXIMUM PRESSURE VALVE OPEN RED IN COLOUR C A BATT s.n.c. OIL-HYDRAULIC Via Mantova, 177/A - 37053 Cerea (VR) Italy - Tel. 0442 330422 r.a. - Fax 0442 331054 MOTOR 2 PHASE W 250 VOLTS 230 r.p.m. 1 350 Nm 196.2 HP A Hz µf 0.25 1.2 50 12.5 Degree of protection IP 555 Working pressure max. 3 MPa (30 Bars) OIL FADINI A15 BY AGIP MADE IN ITALY B RELEASE LEVER PULL THE LEVER DOWNWARDS TO RELEASE PIC. 17 The setting of the safety pressure valves is to be done so to achieve the exact amount of power required to safely operate the gate. The more you turn the screw clockwise, the more you increase the power of the operator. Please note, once APROLI 280 has been fixed, unscrew the air bleed screw by one turn. This screw is fitted on the cap of the oil reservoire, where the mains cable is led to the motor. Should the operator APROLI 280 be removed for maintenance or repairing, tighten the screw "S" to prevent oil from coming out during handling. In case of power failure, to open the two leafs fitted with APROLI 280 BATT non-loking type, you have to release the electric lock with the key and push the gate leafs open by hand in a very smooth way. Should the operator be fitted with locking device, first pull the release lever "B" downwards and then push open (Pic. 17). Open the hinged door to have access to the lever. NEVER CUT THE ELECTRIC CABLES - Please note that the electric cables must be removed from their terminals by loosening the fastening screws. Never cut the electric cables. Also make sure that the 230V mains switch No. 3 is off before removing the cables. See page 9, pic. 15. - Only by keeping to these fitting instructions it can be achieved a reliable installation and the best performance of the operator. The installation is fully under the responsability of the installation agent, even if it consists entirelly of Fadini products as listed in this booklet. It is advisable that the system is installed in full compliance with these instructions and in observance of the existing laws which rule automatic doors. - All the information, specifications and drawings contained herein are subject to any change that is considered appropriate by the manufacturer with any previous notice. 10
APROLI 280 BATT SPECIAL VERSION CODE 287 The flow regulator has the purpose of mantaining constant the rotation speed of the shaft that operates the articulated arm. FLOW REGULATOR OPEN SPEED SPEED SPEED FLOW REGULATOR CLOSE CONSTANT SPEED PIC. 18 SPEED TECHNICAL SPECIFICATIONS 404 402 FIXING BRACKET 260 ELECTRIC MOTOR/ JACK ASSEMBLY 190 100 345 106 290 EARTH PROTECTION COVER 139 407 20x20 190 50 218 240 570 35 460 520 580 LEFT-HAND ARTICULATED ARM WITH RETAINING SCREW AND SHOE 580 520 Lh 460 570 RIGHT-HAND ARTICULATED ARM WITH RETAINING SCREW AND SHOE Rh TURN IT OVER TO MAKE IT RIGHT-HAND PIC. 19 HYDRAULIC PUMP Pump flow rate - P3...0.85 l/min. Working pressure...1 MPa (10 bars) Max. pressure...3 MPa (30 bars) Working temperature... 20 C +80 C Opening time...23 s Oil type...a 15 FADINI by AGIP Max. shaft rotation angle...205 Rated torque...196.2 Nm Static weight of operator...11 Kg IP Standards...IP 555 11 ELECTRIC MOTOR Power output...0.18 KW (0.25 HP) Supply voltage / Frequency...230 V - 50 Hz Absorbed current...1.2 A Absorbed power...250 W Capacitor...12.5 µf Motor rotation speed...1 350 r.p.m. Intermittent service...s 3 Duty cycle...23 sec. Open - 30 sec. Dwell - 23 sec. Close Time of one complete cycle...76 s No. of complete cycles Open - Dwell - Close...47/hour No. cycles a year, 8 hours a day...137 000
APROLI 280 BATT WARNINGS - It is recommended to keep to the instructions here outlined - check the specifications on the motor sticker with your mains supply. - Dispose properly of the packaging: cardboard, nylon, polystyrene, through specializing companies. - Should the operator be removed, do not cut the electric cable. This must be properly removed from the terminal board in the junction box. - Switch off the mains switch before removing the junction box cover where the electric cable of APROLI 280 BATT is terminated. - All the system must be earthed by using the yellow/green wire, marked by its specific symbol. - It is recommended to read the regulations, suggestions and remarks quoted in the booklet "Warnings". - Should APROLI 280 BATT be removed for maintenance, servicing or repair, tighten the air bleeding screw to prevent oil coming out of the reservoir during transport. Lineagrafica 3-2003 Meccanica Fadini recommends the control panel ELPRO 13 CEI to achieve an installation that is in conformity to the existing safety standards. The electronic programmer ELPRO 13 incorporates and can provide all the functions which are required by the most demanding applications with swinging gates. In addition to the standard features of a conventional control box type ELPRO 9 (see page 8 pic. 13) the following requirements can be provided: stroke reversing pulse, pedestrian mode, stop in any gate position by holding down the remote control button. Among the added features and improvements of ELPRO 13 in conformity to the European safety standards, there is the mains rotary switch: it is fitted to the box cover and switches off the mains voltage whenever the cover is removed. STATIC GATE WEIGHT 400 Kg each leaf 13 CEI SINGLE-PHASE l apricancello CUT OFF MAINS SWITCH The CE mark certifies that the operator conforms to the essential requirements of the European Directive art. 10 EEC 73/23, in relation to the manufacturer s declaration for the supplied items, in compliance with the body of the regulations ISO 9000= UNI EN 29000. Automation in conformity to EN 12453, EN 12445 safety standard. EUROPEAN MARK CERTIFYING CONFORMITY TO THE ESSENTIAL REQUIREMENTS OF THE STANDARDS 98/37 EC DECLARATION OF CONFORMITY GENERAL WARNINGS EN 12453, EN 12445 STANDARDS CEI EN 60204-1 STANDARDS WARRANTY CERTIFICATE ON THE CUSTOMER S REQUEST The growth of MECCANICA FADINI has always been based on the development of guaranteed products thanks to our TOTAL QUALITY CONTROL system which ensures constant quality standards, updated knowledge of the European Standards and compliance with their requirements, in view of an ever increasing process of improvement. Made in Italy s.n.c. Distributor s box AUTOMATIC GATE MANUFACTURERS The manufacturers reserve the right to change the products without any previous notice Via Mantova, 177/A - 37053 Cerea (Verona) Italy - Tel. 0442 330422 r.a. - Fax 0442 331054 - e-mail: info@fadini.net - www.fadini.net