OPERATOR s MANUAL ROLL AND EXTENSION TABLES 1
INDEX Page Manufacturer s Information 3 Warnings 4 Risks and Labelling 5 Safety Precautions 6 Warranty 7 Dimensions and Weight 8 Shipping Dimensions 8 Transport and Handling 9 Unpacking 9 Assembling of Roll Tables 10-12 Connection 13 Operation 14 Noise 15 Special Functions and Accessories 15 Standards for Built-in Parts 15 Maintenance 16 Repair 16 Charts 17 Declaration of Conformity and CE-labelling 18 2
Manufacturer s Information Art. No.: 900 99 009 / 900 99 023 / 560 05 000 / 560 12 000 / 560 15 000 / 900 99 002 Type: ROLL TABLES 900, 1200, and 1500 mm PLUG-IN EXTENSION TABLES 500 and 600 mm. Use: Roll tables with free-wheeling rolls for conveying of passenger, van and light truck wheels in an AHCON Speed Line System. Max. wheel diameter: Max. weight: 950 mm 65 kg Field Operation: Tyre shop together with an AHCON Speed Line System. Manufacturer: AHCON WHEEL SERVICE EQUIPMENT Fabriksvej 17 DK 6650 Brørup +45 76152150 e-mail: ahcon@ahcon.dk Distributor: 3
WARNINGS! Safety Precautions AHCON ROLL TABLES must only be used by trained personnel. AHCON ROLL TABLES must only be used for inflation of passenger, van and light truck wheels. Tyre service should only be performed by persons trained properly. AHCON disclaim all responsibility for failures occurring by working procedures, which do not comply with procedures recommended by AHCON and / or tyre and rim manufacturers (ETRTO/STRO). 4
Risks and Labelling No immediate risk by using the product! 5
Safety Precautions Safety Distance No safety distance for the operator. 1 meter for the outsider. No special precautions are needed. Safety Devices AHCON Roll Tables are equipped with a brake on at least one of the rolls, so that the wheel will not fall to the floor unintentionally. 6
Warranty AHCON guarantees that the product will live up to the specifications at the time of delivery and will be faultless as regards materials and workmanship for a period of 24 months after the product has been invoiced to the end user. Components and parts related to normal wear and tear are not included in the warranty. AHCON will not be responsible for damages occurring by negligence, improper use, incorrect installation, etc. All products and parts returned to AHCON for repair and replacement must be forwarded carriage paid. 7
Dimensions and Weight Shipping Dimensions ROLL TABLES Weight Gr. Weight Nt. Length Width Height 1500 mm Table Art. No. 560 15 000 45 kg 43 kg 1600 mm 800 mm 150 mm 1200 mm Table Art. No. 560 12 000 40 kg 38 kg 1600 mm 800 mm 150 mm 900 mm Table Art. No. 560 05 000 32 kg 30 kg 1000 mm 800 mm 150 mm 600 mm Table Art. No. 900 99 009 20 kg 18 kg 1000 mm 800 mm 150 mm 500 mm Table 35 gr. tipping Art. Nr. 900 99 023 13 kg 11 kg 1000 mm 800 mm 150 mm Tipping Corner Art. Nr. 900 99 002 10 kg 8 kg 1000 mm 800 mm 150 mm 8
Transport and Handling This machine has to be transported with a pallet stacker or a fork-lift truck according to the below instructions. KEEP A SAFETY DISTANCE OF 2 M WHEN THE FORK-LIFT TRUCK IS LOWERED! Place the machine close to the place of use. Unpacking Remove the packing. Check that the contents correspond to the order. Place the Table on an even floor near the place of use. Please see illustration / photo! 9
ASSEMBLING OF ROLL TABLES Insert the legs into the bushings of the roll table. See photo. Carefully tighten the locking bolts.. Adjust to horizontal position. 10
Assembling and Mounting of Extension Tables 500 mm Extension Table with 35 tipping is delivered assembled. 600 mm Extension Table is delivered with loose legs. Mount the legs. Carefully retighten. Dismantle the outer roll of the IT Table. Plug in the profiles. 11
Make sure the holes are opposite each other. Mount the outer roll again. Retighten the locking bolts. Adjust to horizontal position. Set of rolls with 2 rolls is delivered assembled. 12
Connection Compressed Air Connection Denne maskine kræver ingen tilslutning til trykluft. El-tilslutning This machine needs no electric power connection. 13
OPERATION AHCON Roll Tables are used for easy conveying of wheels in the Speed Line System. 600 mm Extension Table is used in front or behind the portal. 500 mm Extension Table with 35 tipping is used by the exit of the portal, when using the Wheel Centring Lift. Rullesæt med 2 ruller anvendes ved sideudkast. 14
Noise The noise level for this machine is less than 70 db. Special Functions and Accessories The Roll Tables can be connected with assembly fitting, Art. No. 900 99 024. Standards for Built-In Parts Fastening Parts Machine Elements Air Accessories Handles All the above parts are produced in strengths according to the DIN, ISO, DS and BS standards in force. 15
Maintenance Normal maintenance with a moist cloth. WARNING! Must NOT be cleaned with a high pressure blower! Adjustment: Always make sure that the roll tables are in a horizontal position. Repair Do only use trained personnel for maintenance and repair of this machine. WARNING! The machine must not be connected to compressed air during maintenance and repair. 16
Charts None. 17
Declaration of Conformity: AHCON WHEEL SERVICE EQUIPMENT ApS. Fabriksvej 17 DK 6650 Brørup declares that the following product: Type: AHCON ROLL and EXTENSION TABLES Art. No.: 900 99 009 / 900 99 023 /560 05 000/ 560 12 000 /560 15 000 / 900 99 002 Product No.: Production year: has been produced in accordance with the Council s directives: 2006/42/EU 17th May 2006 Altered by the following: 98/37/EEC. has been produced in accordance with the following standards: DS/EN 292-1 and DS/EN 292-2 DS/EN 294 DS/EN 811 EN 951-1 DS/EN 349 Date: 20.05.11 Name: Bo Møller Signature: 18