25-32 A Lighting Busbar System 4-63 A Plug-in Busbar Distribution System
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CONTENTS E-LINE / General 2-3 System 4 Technical Characteristics 5 Standard Busbars 6 Standard Elements 7 Tap Off Plugs 8 Standard Busbars 9 Standard Elements 1 Tap Off Plugs 11 Hanger accessories for Busbar and Lighting Luminaries 12-14 Fixing and IP Accessories 15 Certificates 16 Declaration 17 Product Overview 18 Project Design Form 19-2
ELINE/ General and Busbar Systems and are busbar trunking systems, for lighting () and small Power (), designed and certified in full compliance with international standards IEC 61439-1/6. Both systems have been tested and certified at the CESI Institute in accordance with the full type test cycle stated in the relevant IEC codes. Tap Off Plugs Tap off plugs are available in ratings from 1A to 32A. The plugs are manufactured in a self extinguishing material. The contacts for the phase and neutral conductors are silver plated copper to provide the best conductivity and resistance to corrosion. The tap off plugs for the and busbar systems have different plug-in configurations and are not interchangeable. All plugs are equipped with a separate earth contact which is the first to make and and the last to break. The plugs have been tested at CESI Laboratories for 5 connection disconnection duty cycles. The tap off plugs when plugged into the system provides both a good contact with the main conductors and a secure fixing of the plug on the housing. General Characteristics The housing is manufactured using pregalvanised sheet steel metal which provides a substantial earth path. The housing gives the line a very high mechanical strength, particularly suitable for industrial applications and applications in severe climatic conditions. The conductors are in electrolytic copper, tin plated and insulated along their full length (except at tap off positions) with a self extinguishing plastic sleeve. 2 and 4 conductor versions are standard,with 3 or 5 conductor versions supplied upon request. Each 3 m standard straight length is provided with 4 tap off points at 75 cm distance on one side of the trunking. 75 75 375 75 Feed Units Feed units are available for installing at either end of the system or as a centre feed unit. The feed units are IP55 as standard, and will accept supply cables up to ø16mm. The feed units are supplied complete with end closure and joint cover. L3 L2 1B are single phase plugs, with fixed phase, without fuses, prewired with cable, cross section 3x1.5 mm² and length 1m. They can be supplied with different length cable on request. Joint 3 375 1A Tap Off Plugs (Only for ) The joint is a fast locking type with a single screw. The joint contacts are silver plated and highly oversized in comparison with the nominal current towithstand in total safety possible short term current peaks. The joint is further reinforced with tightening springs which ensure the correct contact pressure between the conductors. The joint provides continuity of the housing when used as the earth conductor. 16A Tap Off Plugs 16 K and 16 K are single phase plugs with fixed phase, available with or without fuse holders. A three phase version is also available, and can be used as a phase selectable unit for single phase operations. They can be wired with cables up to a maximum of Ø11 mm. L1 N 32A Tap Off Box (Only For ) 32 is a three-phase tap off box, available with fuse holder or with DIN rail to accept standard modular MCB's. 2 3
ELINE/ System BUSBAR TYPE BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UNPAINTED / PAINTED COMPONENT 2 5 - B - S T D Busbar Type Busbar Busbar Rated Current Code IP 55 25A 2 32A 3 4A 4 63A 6 Components Busbar Code Protection Degree Conductor Configuration 4 Number of Conductors Code 2 wire 2 L2, N, PE(Housing) 3 wire 3 L2, N, PE+Housing 4 wire 4 L1, L2, L3, N, PE(Housing) 5 wire 5 L1, L2, L3, N, PE+Housing Configuration Standard Length Special Length Flexible Elbow Feed Box End Feed Box Central Feed Box UNPAINTED PAINTED STD X FD BB BS BO B
ELINE/ Technical Characteristics Rated Current In A Busbar Code 25 32 4 63 2 3 4 6 Main Standards IEC 61439-1/6, TS EN 61439-1/6 Rated Isolation Voltage Ui V 5 5 69 69 Rated Frequency f Hz 5 5 5 5 Protection Degree IP55 Rated Short-time Withstand Current (,1s) Icw ka(rms) 2,27 2,72 3,4 4 Rated Peak Withstand Current Ipk ka 5 6 7,5 9 MEAN PHASE CONDUCTOR CHARACTERISTICS AT RATED CURRENT In R2 mw/m 5,598 4,59 2,963 1,557 Resistance at an ambient air temperature of 35 C R mw/m 6,612 5,444 3,518 1,914 Reactance (Independent from Temperature) X mw/m,488,377,229,155 Positive and negative sequence impedances at an ambient air temperature of 35 C Z mw/m 6,63 5,458 3,525 1,92 Positive and negative sequence impedances at a conductor temperature of 2 C Z2 mw/m 5,619 4,524 2,972 1,565 W/m 12,7 16,5 18,2 22,1 Resistance at a conductor temperature of 2 C Rated Power Loss at 35 C DC Resistance at a conductor temperature of 2 C for Phases R/ortPh mw/m 5,534 4,333 2,871 1,462 DC Resistance at a conductor temperature of 2 C for Neutral RN mw/m 5,466 4,368 2,876 1,457 DC Resistance at a conductor temperature of 2 C for PE RPE mw/m 2,519 1,711 1,154 1,15 L1,L2,L3,N mm² 3,14 3,98 6,16 12,57 PE (5 Conductors) mm² 3,14 3,98 6,16 12,57 PE (Sheet Metal) mm² 96 96 96 96 PE (Cu Equivalent) mm² 9 9 9 9 Busbar Weight (4 Conductors) kg/m 1,13 1,17 1,33 1,42 Busbar Weight (5 Conductors) kg/m 1,17 1,19 1,41 1,48 SECTIONS The maximum permitted load for the support of light fittings of the system is 15 kg. concentrated or 2 kg. distributed for a recommended support span of every 2 metres without any deformation of the housing. Voltage Drop Calculation Generally Voltage drop of a busbar system can be calculated with the following formula. For single phase; -3 D U=I.2L (R.cos j +X.sinj).1 D U = Voltage Drop V V I = Rated Current A L = Length of Line mt R = Resistance m W m For three phase ; -3 D U= Ö 3.I.L (R.cosj +X.sinj).1 V X = Reactance mwm 5
ELINE Standard Elements Standard Busbars 25 32 Conductors 25 Standard Busbar 5 L1, L2, L3, N, (PE+Housing) 3255 24 Standard Busbar 4 L1, L2, L3, N, (+Housing) 32546 23 Standard Busbar 3 L2, N, (PE+Housing) 32529 22 Standard Busbar 2 L2, N, (+Housing) 32527 35 Standard Busbar 5 L1, L2, L3, N, (PE+Housing) 32558 34 Standard Busbar 4 L1, L2, L3, N, (+Housing) 32554 33 Standard Busbar 3 L2, N, (PE+Housing) 32533 32 Standard Busbar 2 L2, N, (+Housing) 32531 Phase *Special straight length busbars are manufactured as standard as 1 m., 1,5 m. and 2 m. 3 375 75 75 35 L3 55 L2 L1 N 6 75 375
ELINE Standard Elements Feed Box* 25 32 Busbars 25 BB Feed Box 25 24 23 22 35 BB Feed Box 35 34 33 32 32562 16 32564 2 18 75 6 M25 Feed Box End Feed Box* Busbars 25 25 BS End Feed Box 25 24 23 22 32 35 BS End Feed Box 35 34 33 32 32566 16 32568 2 18 6 M25 End Feed Box Central Feed Box* Busbars 25 24 23 22 3257 32 35 BO Central Feed Box 35 34 33 32 32572 75 7 565 165 25 25 BO Central Feed Box Central Feed Box Flexible Elbow Busbars 25 25-FD Flexible Elbow 25 24 23 22 324417 32 35-FD Flexible Elbow 35 34 33 32 324415 * With PE Conductor and M25 Gland as standard. End Closer is supplied together with the feed unit. Flexible Elbow 12-135 36 3-315 36 7
ELINE Tap Off Plugs Tap Off Plugs Cable Length 1 - B Tap Off Plug L1* 1 1 - B Tap Off Plug L2* 1 - B Tap Off Plug L3* Phase 1m. 52XZ1-F Cable* Properties L1, N, PE With Black Cover 324549 L2, N, PE With Yellow Cover 324548 With Blue Cover 324547 L3, N, PE 2 * Plugs with different length cable available upon request. The cross-section of the cable is 3x1,5 mm 1 B 74 22 4 68 1 B Tap Off Plugs 16 Cable Length Phase 16 - FS Tap Off Plug L1 - L1, N, PE 16 - FS Tap Off Plug L2 - L2, N, PE 16 - FS Tap Off Plug L3 - L3, N, PE 16 - FS Tap Off Plug L123 16 L1, L2, L3, N, PE 16 - K Tap Off Plug L1 - L1, N, PE 16 - K Tap Off Plug L2 - L2, N, PE 16 - K Tap Off Plug L3 - L3, N, PE 16 - K Tap Off Plug L123 - L1, L2, L3, N, PE Properties With 5x2 cylindirical fuseholders. Max diameter of feeder cable is ø11mm.** Without Fuses. Max diameter of feeder cable is ø11mm. 324612 324611 32461 32469 324616 324615 324614 324613 ** The cylindirical fuse plug is not included. 48 15 66 16 FS 16 K 8 4
ELINE Standard Elements Standard Busbars 4 63 Conductors Phase 45 Standard Busbar 5 L1, L2, L3, N, (PE+Housing) 32576 44 Standard Busbar 4 L1, L2, L3, N, (+Housing) 32574 43 Standard Busbar 3 L2, N, (PE+Housing) 32586 42 Standard Busbar 2 L2, N, (+Housing) 32588 65 Standard Busbar 5 L1, L2, L3, N, (PE+Housing) 3258 64 Standard Busbar 4 L1, L2, L3, N, (+Housing) 32578 63 Standard Busbar 3 L2, N, (PE+Housing) 32582 62 Standard Busbar 2 L2, N, (+Housing) 32584 3 375 75 75 75 375 35 L1 55 L2 L3 N 9
ELINE Standard Elements Feed Box* 4 63 Busbars 45 BB Feed Box 45 44 43 42 65 BB Feed Box 65 64 63 62 32598 16 3251 2 18 75 6 M32 Feed Box End Feed Box* Busbars 4 45 BS End Feed Box 45 44 43 42 32512 63 65 BS End Feed Box 65 64 63 62 32514 16 18 2 6 M32 End Feed Box Central Feed Box* Busbars 45 44 43 42 32496 63 65 BO Central Feed Box 65 64 63 62 324962 75 7 565 165 4 45 BO Central Feed Box Central Feed Box Flexible Elbow Busbars 4 45-FD Flexible Elbow 45 44 43 42 324413 63 65-FD Flexible Elbow 65 64 63 62 324411 * With PE Conductor and Special EAE Gland M32 as standard. 1 Flexible Elbow 12-135 36 3-315 36
ELINE Tap Off Plugs Tap Off Plugs Phase 16 - FS Tap Off Plug L1 16 16 - FS Tap Off Plug L2 L2, N, PE 16 - FS Tap Off Plug L3 L3, N, PE 5 x 2 Fuse holders. Max diameter of feeder cable is ø 11 mm. 324552 L1, N, PE 16 - K Tap Off Plug L2 L2, N, PE 16 - K Tap Off Plug L3 L3, N, PE 16 - K Tap Off Plug L123 324555 324554 324557 L1, L2, L3, N, PE 16 - K Tap Off Plug L1 324556 L1, N, PE 16 - FS Tap Off Plug L123 16 Properties Without Fuses Max diameter of feeder cable is ø 11 mm. 324551 32455 324553 L1, L2, L3, N, PE 48 15 4 66 16 FS 16 K Tap Off Plugs 32 32-Empty Tap Off Box* 32-Tap Off Box 1x38 fuse holders** Phase Properties L1, L2, L3, N, PE 1 x 38 Fuse cylindirical holders Max diameter of feeder cable is ø 2 mm.** 32518 L1, L2, L3, N, PE 32519 * Tap off box can be fitted with MCB's of different ratings and brands. ** The cylindirical fuse plug is not included. 125 9 113 228 32 228 92 113 53 32 FS 11
ELINE/ Hanger accessories for Busbar and Lighting Luminaries D e s c r i p t i o n U Type Fixing Unit 14874 1 12 2 3 3 37 ø 8, 5 8
ELINE/ Hanger accessories for Busbar and Lighting Luminaries D e s c r i p t i o n Kam/Kap Fixing Unit 1419 To Ceiling 92 19 56 1 2 3 13
ELINE/ Hanger accessories for Busbar and Lighting Luminaries L Type Fixing Unit 14283 ø 9 D e s c r i p t i o n 1 14 2 3 35 4 ø 12 95
ELINE/ Fixing and IP Accessories Fixing unit U type,5 KA - TPU TPU Fixing unit U type ø7 325158 2 4 55 KA - TPU Side Wall Support KA-TD Side Wall Support 6 32516 2 ø 7, 5 25 KA-TD Side Wall Support Joint Support ø7 32516 56 17 15 5 AK Joint Support ø8 11 ø7 Mechanical Joint Support 15
ELINE/ Certificates 16
ELINE/ Declaration CE DECLARATION OF CONFORMITY Product Group E-Line - Busbar Energy Distribution System Manufacturer EAE Elektrik Asansor End. Insaat San. ve Tic. A.S. Akcaburgaz Mahallesi, 119. Sokak, No:1 3451 Esenyurt-Istanbul This is to attest, under our sole responsibility, that the aforementioned products conforms with the determined regulations,guidelines and the below standards. Standard : EN 61439-6 Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking systems IEC 61439-6 Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking systems (busways) CE - Directive 26/95/EC Electrical equipment designed for use within certain voltage limits EAE Elektrik A.S. Date 21.1.214 EAE Elektrik Asansor End. Insaat San. ve Tic. A.S. Akcaburgaz Mahallesi, 119. Sokak, No:1 3451 Esenyurt-Istanbul Tel: +9 (212) 866 2 Fax: +9 (212) 886 24 2 http://www.eae.com.tr 17
ELINE/ Product Overview 25A - 63A PLUG-IN BUSBAR SYSTEMS PRODUCT OVERVIEW (E-Line / ) 1- The busbar sytem shall have rated current levels between 25A and 63A and shall have copper conductors. 2- Plug-in busbar system shall have one of the following conductor number and configurations; a) 2 conductors : L1 / N / Housing (Earthing) b) 3 conductors : L1 / N / PE + Housing (PE conductor and housing are connected) c) 4 conductors : L1 / L2 / L3 / N / Housing (Earthing) d) 5 conductors : L1 / L2 / L3 / N / PE + Housing (PE conductor and housing are connected) Housing shall be used as earth conductor. 3- The rated insulation voltage of the system must be 5V for busbar, 69V for busbar 4- On a three meter standard length there shall be four plug-in points. 5- The conductors in the housing shall be continuously insulated and only stripped off at the plug-in points to create contact area. 6- There shall be insulator supports at the plug-in points. 7- The conductors shall be of electrolytic copper and continuously tin plated. 8- Each current rating of the busbar system shall have a type test report according to IEC 61439-6. The type test reports shall be from an internationally accepted third party laboratory. 9- Joints of the busbar shall slide into each other; joint contacts shall be silver plated. To ensure a safe joint contact there shall be springs on both sides of joint contacts. 1- IP Protection degree of the busbars shall be 55. 11- The housing of the busbar shall be manufactured from,5 mm thick galvanised sheet steel. 12- Contacts of the tap offs shall be off jawed structure, which touches the conductors on both sides. The contacts shall also have springs. 13- The manufacturing facility for the busbar systems shall have ISO 91 and ISO 141 certification. 18
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Compact Busbar Distribution System 63...63 A E-LINE CR Compact Busbar Distribution System 63...63 A Compact Busbar Distribution System 8...63 A E-LINE KO-II Plug-in Busbar Distribution System 16...8A Small Power Plug-in Busbar Distribution System 1-16-225 A DABLINE Underfloor Busbar Systems 63-8 A Multi-Conductor Lighting Busbar System 25-32-4 A Multi Conductor Trolley Busbar System 35...25 A E-LINE URC Dynamic Busbar Systems 9-1 A Cable Tray Systems, Cable Ladder Systems, Binrak (Unistrut) and Tray Support Systems Underfloor Ducting Systems
Y A N D EN V E IT AL s ISO 91 141 S T MENT SYSTE M IEC 61439-6 MENTAL MAN ON E AG IR EAE Elektrik A.S. Akcaburgaz Mahallesi, 119. Sokak, No:1 3451 Esenyurt-Istanbul-TURKEY Tel: +9 (212) 866 2 Fax: +9 (212) 886 24 2 www.eae.com.tr QU ME 4 Catalogue 6-Eng. / Rev 11 2. Pcs. 16/12/214 ATA LTD. / F.A./ www.atamatbaa.net EAE has full right to make any revisions or changes on this catalogue without any prior notice.