What Are Some Common Lockout Devices?

In This Section Lockouts In This Section Padlocks.............. 350-351 Lockout Stations........... 352 Lockout Kits............... 353 When Must a Lockout/Tagout Device Be Used? When service or maintenance is being performed on or around any machine where injury could result from unexpected start-up or the release of stored energy When new equipment or machinery is being installed When a guard or other safety device must be bypassed or removed When an employee must place any part of his body where it could be caught by moving machinery What Are Some Common Lockout Devices? Circuit Breaker Lockout Designed to help lock out most major brands of breakers. The goal of this product is to isolate a given breaker in a circuit breaker panel so that the entire breaker box does not need to be locked out. Valve Lockouts Designed to prevent fluid or gas valves from being opened while repair or maintenance is occurring. This could involve ball valves (handle you turn 90 to shut off) or gate valves (round knob). Ball valve lockouts are measured by the length of the handle. Gate valve lockouts are measured by the diameter of the knob. Plug Lockout Assists in locking out any electrical plug up to certain diameters Electrical/Pneumatic Plug This multipurpose device can lock out electrical cords and male air hose connectors Wall Switch Lockout Prevents workers from tampering with switches or accidental startup of equipment. Switch can be locked in the on or off position. Adjustable Cable Lockout Comes with a cable that allows for locking out a wide variety of electrical or valve lockouts and accommodates multiple padlocks Hasp Allows more than one worker to put their padlock on an energy control device when more than one worker is performing maintenance on a given piece of equipment Group Lock Box or Gang Box Commonly used to lock out very large pieces of equipment that have multiple work functions affecting the maintenance of the equipment. This box allows for each lockout point to be secured with just one designated lock. The accompanying keys are then placed in the box. Each employee locks just one personal safety lock onto the box. The captured keys cannot be removed, or the equipment re-energized until all have removed their locks from the box. Circuit..... 354 Valve Lockouts............. 354 Plug Lockouts............. 355 Pneumatic/Group Lock Boxes.. 355 Accessories............ 356-357 OSHA Lockout Device Requirements Lockout Devices must: Be provided by the employer Be standardized by size, shape or color Be distinguishable from locks used for other purposes. Lockout locks should only be used for lockout. Identify the individual who applied the lock (both tags and lock labels are acceptable for this purpose) Be capable of withstanding the usage environment and must be strong enough to prevent removal except by using excessive force with special tools, such as bolt cutters. Most importantly, whenever lockout devices are applied, they must remain under the exclusive control of the individual who attached them. No employee should be able to open a lock attached by someone else. 349

Lockouts Padlocks Keyed-Different Padlocks Laminated steel padlocks are the right choice for industrial lockout situations and for general maintenance equipment. Heavy-duty steel shackles and bodies stand up to rugged use. Color-coding aids in quick identification of workers or departments. Locks feature 4-pin tumbler. Includes 2 keys per lock. 3 4" Shackle 1 1 2" Shackle 81433 Blue 81446 Blue 81434 Black 81447 Black 81435 White 81448 White 81436 Red 81449 Red 81437 Green 1-23 24+ 81450 Green 1-23 24+ 81438 Yellow... $11.05 10.50 81451 Yellow... $13.30 12.65 Keyed-Different Padlocks Available in 8 Colors Color-coded padlocks can help you comply with OSHA regulations and assist in identification between departments. Locks feature a solid aluminum body with an anodized finish for extra durability. Lock body has a chrome shackle and double ball locking mechanism. Includes 2 keys per lock. 1" Shackle 1 1 2" Shackle 3" Shackle 81411 Red 81416 Red 81421 Red 81412 Yellow 81417 Yellow 81422 Yellow 81413 Blue 81418 Blue 81423 Blue 81414 Green 81420 Green 81428 Green 81415 Black 81427 Black 81429 Black 81457 Brown 81460 Brown 81463 Brown 81456 Orange 81459 Orange 81462 Orange 81458 Purple 81461 Purple 81464 Purple 1-23 24+ 1-23 24+ 1-23 24+ $13.70 13.05 $15.80 15.05 $17.20 16.35 Plastic Xenoy Padlocks Keyed-Different Locks are quickly identified with bright body colors, special Safety Lockout markings and permanent write-on labels for user names. One key per lock, keyed differently. Locks with Xenoy shackle and body are non-sparking and don t conduct electricity. Each 1 3 4" Lock comes with one Property of and one Danger Locked Out label in English, Spanish and French. Each 3" Lock comes with one Property of label and one Danger Locked Out label in bilingual English/ Spanish and English/French. Photo ID Labels are also available for use with 3" padlocks. 1 3 4" Xenoy Body, 1 1 2" Steel Shackle 81310 Black 81311 Blue 81312 Green 81313 Orange 81314 Red 1-23 24+ 81315 Yellow..................................... $13.35 12.70 3" Xenoy Body, 1 1 2" Steel Shackle 58461 Black 58462 Blue 58463 Green 58464 Orange 58465 Red 58466 Yellow`.................................... 14.95 14.25 1 3 4" Xenoy Body, 1 1 2" Nylon Shackle 12818 Black 12819 Blue 12820 Green 12821 Orange 12822 Red 12823 Yellow..................................... 13.90 13.25 Labels 58467 Photo ID Labels for 3" Locks, 6/Sheet............ $6.15 5.85 58468 Property of Labels for 3" Locks, 28/Sheet......... 14.35 13.65 58469 Property of Labels for 1 3 4" Locks, 49/Sheet........ 20.55 19.55 350 Fortress Keyed-Different Padlocks Use these economical laminated steel padlocks for virtually any industrial lockout situation. Shackle and body are made of heavy-duty steel. Color-coding aids in quick identification of workers or departments. Locks feature 4-pin tumbler. Includes 2 keys per lock. 3 4" Shackle 2" Shackle 59573 Red 59578 Red 59574 Blue 59579 Blue 59575 Yellow 59580 Yellow 59576 Green 1-23 24+ 59581 Green 1-23 24+ 59577 Black......... $9.30 8.85 59582 Black......... $11.80 11.25

Padlocks Lockouts 59086 Keyed-Alike Padlocks Same great locks by Master Lock and American Lock, now available in keyed-alike sets. Locks with Xenoy body and nylon shackle are non-sparking and don t conduct electricity. Each lock set has the same key number for added convenience. Additional locks can be ordered later to fit that same key number. Master Lock 3 4" Steel Shackle, Steel Body 81405 Red, Keyed to #0536 81406 Blue, Keyed to #3476 81407 Green, Keyed to #0410 1-23 24+ 81408 Yellow, Keyed to #3092.................. $11.60 11.05 American Lock 1 1 2" Steel Shackle, Aluminum Body 81306 Red, Keyed to #24685 81307 Blue, Keyed to #42564 81308 Green, Keyed to #74848 81309 Yellow, Keyed to #36475................. 16.05 15.25 Master Lock 1 1 2" Nylon Shackle, Xenoy Body 12828 Red, Keyed to #3XX0005 12825 Blue, Keyed to #3XX0002 12826 Green, Keyed to #3XX0003 12827 Orange, Keyed to #3XX0004 12824 Black, Keyed to #3XX0001 12829 Yellow, Keyed to #3XX0006............... 14.80 14.10 For additional keyed-alike lock options, call our Customer Service Department. Personal Lockout Pouches These compact pouches contain 3 keyed-alike padlocks, tags and hasps. An adjustable waist strap makes the pouch easy to carry or wear. 59041 3 Padlocks 59086 Kit with Xenoy Padlocks................ $94.40 89.70 59041 Kit with Steel Padlocks................. 82.60 78.50 Padlock Lockout Stations These units are exceptionally durable when compared to traditional lockout stations. Stations feature Xenoy or steel safety padlocks with 1 1 2" shackles. Don t FORGET... Four Person Station Contains: 4 Padlocks 2 1" Lockout Hasps Ten Person Station Contains: 10 Padlocks 2 1"Lockout Hasps 2 4 Do Not Operate Tags Four Person Station, 16"W X 12 1 4"H X 1 3 4"D 51495 Station with Xenoy Padlocks.............. $151.35 143.80 59278 Station with Steel Padlocks............... 147.30 139.95 51496 Empty Station.......................... 70.70 67.20 Ten Person Station, 22"W X 15 1 2"H X 1 3 4"D 59569 Station with Xenoy Padlocks.............. 287.65 273.30 59645 Empty Station.......................... 103.85 98.70 American Lock can stamp padlocks with your company s name, logo or other special coding to meet your security needs. Prices on Standard Locks do not reflect the prices on Custom Locks. Call for more details. 351

Lockouts Stations Electrical Lockout Stations This large-capacity lockout station can hold all your departmental lockout equipment. The 8 hanger clips hold 2 padlocks or lockout hasps each. A cover protects padlocks and devices from dirt and grime. Unit is lockable use a combination padlock to limit access to authorized employees. Unit measures 15 1 2"H X 22"W X 4 1 8"D. 6 Padlocks 11 3 4" X 2 7 8" Snap-On Lockout Hasp 1 Plug Prong Lockout 1 Large Plug Lockout 4 Grip Tight Standard Toggle Circuit 2 Grip Tight Tall or Wide Toggle Circuit 2 Wall Switch Lockouts 24 Do Not Operate Tags 59451 Kit with Xenoy Padlocks... $386.70 367.40 59450 Kit with Steel Padlocks.... 382.60 363.50 59449 Empty Kit............... 158.90 151.00 Compact Lockout Stations Safely store padlocks, tags and lockout devices near lockout points. Choose Xenoy or Aluminum locks. Unit includes English, Spanish/English and French/English labels. Lockout Tag Stations can store up to 18 tags and feature 3 hanger clips to hold padlocks or hasps. Lockout Stations Contain: 1 Padlock 1 Lockout Hasp 2 Lockout Tags Plug Lockout Stations Contain: 1 Plug Lockout 1 Padlock 1 Lockout Tag Circuit Breaker Lockout Stations Contain: 2 Standard Toggle Grip Tight Circuit 2 Tall or Wide Toggle Grip Tight Circuit 2 Padlocks 4 Lockout Tags A B 12807 Lockout Station with Xenoy Padlocks.................. $49.20 46.75 12808 Lockout Station with Aluminum Padlocks............... 50.25 47.75 12811 Plug Lockout Station with Xenoy Padlocks.............. 56.95 54.15 12812 Plug Lockout Station with Aluminum Padlocks........... 58.95 56.05 A. 12809 Circuit Breaker Lockout Station with Xenoy Padlocks...... 86.65 82.35 12810 Circuit Breaker Lockout Station with Aluminum Padlocks... 88.50 84.10 B. 12805 Tag Station with 12 English Tags...................... 30.05 28.55 12806 Tag Station with 12 English/Spanish Tags............... 30.05 28.55 352 Electrical and Valve Lockout Stations This lockable station is large enough to hold a wide variety of lockout devices. Upper unit is ideal for lockout devices and padlocks, while the lower unit is ideal for tags and smaller lockout devices. Movable dividers in the top and bottom tray help organize your inventory. Covered compartments protect lockouts from dust and dirt. The 16 hanger clips hold 2 padlocks or lockout hasps each. Unit measures 22"H X 26 1 2"W X 4 1 8"D. 59452 Kit with Steel Padlocks....... $657.05 624.20 59453 Kit with Xenoy Padlocks...... 680.30 646.30 6 Padlocks 2 1" Lockout Hasps 11 3 4" X 2 7 8" Snap-On Lockout Hasp 1 Adjustable Cable Lockout 1 1" 3" Gate Valve Lockout 1 2" 5" Gate Valve Lockout 1 4" 6 1 2" Gate Valve Lockout 1 6" 10" Gate Valve Lockout 1 Seal Tight Handle-On Ball Valve Lockout 1 Seal Tight Handle-Off Ball Valve Lockout 1 Plug Prong Lockout 1 Large Plug Lockout 6 Grip Tight Standard Toggle Circuit 2 Grip Tight Tall or Wide Toggle Circuit 2 Wall Switch Lockouts 24 Do Not Operate Tags

Kits Lockouts Personal Electrical Lockout Kits This toolbox keeps important lockout devices and padlocks together. Kits are ideal for an individual worker to take with him throughout the day. 3 Padlocks 1 Circuit Breaker Padlock 11 3 4" X 2 7 8" Snap-On Lockout Hasp 3 Grip Tight Standard Toggle Circuit 2 Grip Tight Tall or Wide Toggle Circuit 1 Wall Switch Lockout 59073 Kit with Xenoy Padlocks.............. $153.45 145.80 59072 Kit with Steel Padlocks............... 141.65 134.60 Personal Electrical Lockout Pouches These compact pouches contain commonly-used electrical lockout devices. An adjustable waist strap makes the pouch easy to carry or wear. 1 Padlock 1 Circuit Breaker Padlock 2 Grip Tight Standard Toggle Circuit 1 Grip Tight Tall or Wide Toggle Circuit 59085 Kit with Xenoy Padlocks........... $94.40 89.70 59040 Kit with Steel Padlocks............ 90.90 86.40 Personal Electrical & Valve Lockout Kits Kit contains everything you need for locking out breakers, plugs and valves of various types and sizes. Kits are ideal for an individual worker to take with him throughout the day. 3 Padlocks 1 Circuit Breaker Padlock 11 3 4" X 2 7 8" Snap-On Lockout Hasp 1 Adjustable Cable Lockout 1 1" 3" Gate Valve Lockout 1 2" 5" Gate Valve Lockout 14" 6 1 2" Gate Valve Lockout 1 Seal Tight Handle-On Ball Valve Lockout 1 Seal Tight Handle-Off Ball Valve Lockout 3 Grip Tight Standard Toggle Circuit 2 Grip Tight Tall or Wide Toggle Circuit 1 Wall Switch Lockouts 59277 Kit with Xenoy Padlocks.................. $295.10 280.35 59276 Kit with Steel Padlocks................... 283.30 269.15 Group Electrical and Valve Lockout Kits Group kits are for multiple workers, and padlocks are keyed-different, so no unwanted key interchange occurs. The modular, translucent storage compartments allow for improved organization and faster component selection. Kits measure 9 1 2"H X 15"W X 7"D. Electrical Lockout 6 Steel Padlocks 2 Circuit Breaker Padlocks 11 3 4 X 2 7 8 Snap-On Lockout Hasp 1 Adjustable Cable Lockout 1 Small Plug Lockout 1 Large Plug Lockout 4 Grip Tight Standard Toggle Circuit 2 Grip Tight Tall or Wide Toggle Circuit 2 Wall Switch Lockouts 24 Do Not Operate Tags Electrical and Valve Lockout 6 Xenoy Padlocks 2 Circuit Breaker Padlocks 11 3 4 X 2 7 8 Snap-On Lockout Hasp 1 Adjustable Cable Lockout 1 1" 3" Gate Valve Lockout 1 2" 5" Gate Valve Lockout 1 4" 6 1 2" Gate Valve Lockout 1 Seal Tight Handle-On Ball Valve Lockout 1 Seal Tight Handle-Off Ball Valve Lockout 1 Small Plug Lockout 1 Large Plug Lockout 6 Grip Tight Standard Toggle Circuit 3 Grip Tight Tall or Wide Toggle Circuit 2 Wall Switch Lockouts 24 Do Not Operate Tags 59074 Group Electrical Lockout Kit.................. $258.10 245.20 59084 Group Electrical and Valve Lockout Kit.......... 448.55 426.15 353

Lockouts Valve/Circuit Breaker Gate Valve Lockouts Lockout valves while performing repairs. A unique rotation allows for easy installation in confined spaces. Device rotates into itself to fit into lockout tool kits. Each size fits inside the next largest size to save storage space. Unit comes with write-on/erasable safety identification labels. 58846 1" 3".................................. $13.75 13.10 58847 2" 5".................................. 20.70 19.70 58848 4" 6 1 2"................................. 28.70 27.30 58849 6" 10"................................. 34.35 32.65 58850 8" 13"................................. 59.90 56.95 58851 Complete Assortment..................... $131.20 124.65 B-Safe Ball Valve Lockout Manufactured from dielectric polypropylene to resist cracking, abrasion and extreme temperature changes (-50 to 360 F). 76075 and 76076 safely and securely lock valves in either the open or closed position, 76077 locks in closed position only. Unit grasps the pipe and handle to restrict movement of the valve. 76075 Fits 3 8" 1 1 4" Valves...................... $21.75 20.70 76076 Fits 1 1 2" 2 1 2" Valves..................... 33.90 32.25 76077 Fits 2" 8" Valves....................... 58.35 55.45 Grip Tight Circuit These lockouts simply snap onto the breaker switch and accommodate virtually all styles of breaker toggles. The narrow profile permits side-by-side breaker lockout. Both styles accept all American Lock and Master Lock safety padlock shackle and lockout hasp diameters. 151913 Fits Standard Single and Double Toggles...... $7.05 6.70 154021 Fits Tall and Wide Toggles................... 9.40 8.95 354 Seal Tight Ball Valve Lockouts These devices lockout all ball sized up to 4" and fit virtually all types of pipes, including insulated, PVC and metal. Handle-On Lockout clamps tight on the handle stop and operates in temperatures up to 1,000 F. Handle-Off Lockout encloses the valve stem with the handle removed to make accidental reactivation virtually impossible. Operates in temperatures from -40 250 F. 59500 Handle-On Lockout, Fits 1 4" 4" Valves...... $39.40 37.45 150341 Handle-Off Lockout, Fits 3 8" 4" Valves...... 29.50 28.05 Universal Wall Switch Lockout Lock wall switches in either the on or off position by simply closing this cover switch and applying the padlock. Device fits virtually all types of wall switches and works with both toggle and paddle switches. Unit is installed using the existing wall plate screws. 59267....... $7.55

Plugs/Pneumatic Lockouts Plug Lockout Device This space-saving electrical plug cover fits easily in tight corners and behind equipment against walls. Device rotates into itself to save space and fit into lockout tool kits. Unit comes with write-on/ erasable safety identification labels. 58839 Small, for Cords up to 3 4" and Plugs up to 2 1 4" X 8 1 4".................... $11.65 $11.10 58840 Large, for Cords up to 1" and Plugs up to 3" X 6 1 2"..................... 14.70 14.00 E-Safe Electrical Plug Lockouts Lock out electrical plugs quickly and safely. Strong polypropylene shell encompasses plug for positive protection. Small lockout accepts plugs up to 1 3 4" X 1 3 4" X 3 1 4" and a maximum cord diameter of 1 2". Large unit accepts plugs up to 3" X 3" X 6 3 4" and a cord diameter up to 1". Both units lock out in a snap and are totally dielectric. 76063 Small................................ $12.20 11.60 76064 Large................................ 18.25 17.35 Plug Prong Lockout This compact plug locks out either two-prong or three-prong 110V 120V electrical plugs. Unit can be used with either a padlock or lockout hasp (not included). 12830 Plug Prong Lockout................... $10.25 9.75 1-23 24+ 81314 Red Padlock, 1 1 2" Shackle.............. $13.35 12.70 Lock Sold Separately Pneumatic Lockout Prevent pneumatic fittings from being reconnected to a pressurized air source. This stainless steel lockout fits virtually all pneumatic fittings used in manufacturing facilities. Lockout measures 1 3 8"W X 7 3 4"H X 1 8"D. 12813....................................... $18.80 17.90 Adjustable Cable Lockout This single-piece hasp and cable combo is infinitely adjustable for a secure fit every time. Unit can be used as an electrical or valve lockout and accepts up to four padlocks. Simply feed the cable through whatever needs to be locked out and back through the lockout body, cinch tight, and apply the locks. Lockout is made of dielectric Xenoy to withstand chemicals and temperature extremes. 6' steel cable is flexible and vinyl coated. 58837............... $21.00 19.95 355

Lockouts Training/Hasps/Tags D A B A Lockout Hasps Protect against accidental startup when more than one person needs to lock out a machine. The machine cannot be turned on until the last worker s padlock is removed from the hasp. B C D Aluminum A. 50856 1"................. $7.50 7.15 50857 1 1 2"................ 8.70 8.30 B. 50858 1", 1 1 2 Dual-Jaw..... 10.30 9.80 Steel 50859 1" X 4 Padlocks...... 7.65 7.30 C. 50860 1" X 8 Padlocks...... 8.95 8.55 Nylon D. 50855 1" X 2.5"........... 5.50 5.25 Compliance Center Zippered binder keeps important safety information well protected. Front window can be customized using the included MSDS, Lockout Procedure and Right-to-Know panels, or an editable template. Unit includes English, Spanish/English and French/English labels. 12816 Center with 1 1 2" Binder... $59.25 56.30 12817 Center with 3" Binder.... 62.15 59.05 C Lockout Tags Make it easy to identify individuals working on equipment. Tags are made of.015 mil industrial strength vinyl. All measure 6" X 3 1 2". Danger: Do Not Operate Without Grommet, 25 Tags/Package A. 52202 Back: Discharge B. 52203 Back: Blank 1-9 10+ C. 52204 Bilingual, Back: Bilingual..... $23.60 22.45 Danger: Equipment Locked Out With Grommet, 10 Tags/Package D. 52200 English E. 52201 Bilingual................... 18.25 17.35 E Lockout/Tagout Video Training Program This video effectively conveys the importance of lockout/tagout in the workplace and shows how to apply, remove and maintain lockout devices. Program includes: 10-minute video, 10 lockout/ tagout procedure employee reference cards, instructor s guide and employee quiz. 58838................................................. $155.65 Latch Tight Group Lock Box Eliminate the potential for access to secured keys and effectively lockout large equipment. The Latch Tight Lock Box ensures that keys cannot be accessed until the last lock is removed. This steel box allows you to organize up to 12 keys or store hundreds of bulk keys. Box has lockout points for up to 14 padlocks or hasps of all sizes and lengths. Unit measures 12 3 4" X 3 1 2" X 6 3 8". 58884 Red 58885 Yellow..................................... $68.20 356

Tags/Signage Lockouts 93198 93204 93203 65394 65393 93206 93209 93208 Electrical Labels These labels are an easy way to provide safe and effective communication. Labels are made of strong adhesive vinyl with a convenient peel-off liner for easy application. 1-9 10+ 3 1 2" X 5" Adhesive Vinyl Labels, 5/Pkg. $13.25 12.60 Safety EcoTags These green tags protect employees and the environment. Tags are made of rigid.055 gauge high post -consumer content recycled plastic. 1-9 10+ 5 3 4" X 3" Plastic Tags, 10/Pkg........ $29.85 28.40 65395 64929 64698 (7" X 10") 98989 (10" X 14") 64699 (7" X 10") 98990 (10" X 14") 64700 (7" X 10") 98987 (10" X 14") How To Order Signs 64701 (7" X 10") 98988 (10" X 14") When placing your order, simply add the material abbreviation to the product code located beneath each sign (84432 + VS = 84432VS). VS Vinyl VP Plastic VA Aluminum 7" X 10" Signs 1-9 10+ Vinyl (VS)................... $8.85 8.45 Plastic (VP)................. 10.25 9.75 Aluminum (VA).............. 17.25 16.40 10" X 14" Signs Vinyl (VS)................... 12.40 11.80 Plastic (VP)................. 16.05 15.25 Aluminum (VA).............. 27.00 25.65 Tags By-The-Roll Tags-By-The-Roll allows you to easily keep a large quantity of tags organized and available. Place the dispenser box in a central location, on a work cart, or carry it along to wherever you need tags. 10-mil cardstock tags are shaped like a traditional tag, yet still connected end-to-end with perforations. Tags are tearresistant, waterproof and measure 6 1 4" X 3". The writable matte surface is printed on both sides with space to sign, date and add notes. 64927CTP - 100/Roll 65405CTP - 250/Roll 64930CTP - 100/Roll 65408CTP - 250/Roll 64928CTP - 100/Roll 65406CTP - 250/Roll 64929CTP - 100/Roll 65407CTP - 250/Roll 1-9 10+ 100/Roll.................................. $61.80 58.75 250/Roll.................................. 137.40 130.55 357