AUTOMOTIVE EXCELLENCE



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PURCHASING/LOGISTIC Purchasing and logistics are sectors in which economic interests and technology typically meet and connect. Pepperl+Fuchs speaks both languages. Vehicle manufacturing begins when sheets of steel and aluminum weighing several tons are shaped by heavy duty presses. Pepperl+Fuchs ergonomic two-hand control stations, together with light curtain technology ensure operator safety and prevent machine damage. Robots produce bodies from the shaped metal. A great deal of precision and control is required to ensure fast and accurate welding and assembly. Pepperl+Fuchs manufactures robust inductive and photoelectric sensors as well as high reliable identification systems to increase productivity significantly. Several layers of paint are applied in the paint shop to protect vehicles from damage and give them a permanent and brilliant gloss. High temperature sensors and identification systems are designed to withstand the extreme temperatures reached in the paint shop. Pepperl+Fuchs offers a wide variety of products for each specific application: Marriage: Body and chassis are united with absolute precision. Both automation and human effort are needed to complete the process. Final assembly: Vehicles come to final assembly with their wheels in place. Tires are installed; hoses are connected; fluids are topped off, and the engine is started for the first time. Finish line: Numerous checks and tests make sure that the vehicle is in perfect working order. FACTORY AUTOMATION SENSOR TECHNOLOGY FOR YOUR AUTOMOTIVE APPLICATION TECHNOLOGIES INDUCTIVE SENSORS WORLDWIDE AUTOMOTIVE EXCELLENCE SAFETY Landmark casting technology is in use. ENCODERS Engines and transmissions are joined together. They are fully dressed, wired, and oil is added. Identification systems are used for error proofing in engine assembly, while barcodes and Data Matrix codes permanently link the engine with the vehicle. CHASSIS Chassis assembly is one of the most complex systems in the car plant. Drive train, suspension parts, and transmission are combined. Workers install hundreds of components to the underside of the vehicle. Sensors verify proper placement and orientation, monitor end-of-stroke on robotic arms, and provide accurate conveyor position feedback. COMPONENTS/TIER 1 SUPPLIER Customer-specific components such as seats, dashboards, bumpers, lights, and wheels are manufactured by suppliers and added in the assembly sequence. The components are produced by the vehicle manufacturer or by a tier supplier. WELD IMMUNE SENSORS POSITION TRACKING SYSTEM PHOTOELECTRIC SENSORS IDENTIFICATION SYSTEMS: RFID, BARCODE, DATA MATRIX, CAMERAS ULTRASONIC SENSORS VISION SENSORS DATA TRANSMISSION AS-INTERFACE DISTANCE MEASUREMENT CORDSETS & ACCESSORIES Contact Pepperl+Fuchs GmbH Königsberger Allee 87 68307 Mannheim Germany Tel. +49 621 776-4411 Fax +49 621 776-27-4411 E-mail: fa-info@de.pepperl-fuchs.com Worldwide Headquarters Pepperl+Fuchs GmbH Mannheim Germany E-mail: info@de.pepperl-fuchs.com USA Headquarters Pepperl+Fuchs Inc. Twinsburg USA E-mail: sales@us.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs Pte Ltd Singapore Company Registration No. 1999003130E E-mail: sales@sg.pepperl-fuchs.com www.pepperl-fuchs.com Subject to reasonable modifications due to technical advances Copyright PEPPERL+FUCHS Printed in Germany Part. No. 195170 11/06 00 WORLDWIDE AUTOMOTIVE EXCELLENCE Pepperl+Fuchs develops, manufactures, and distributes a product range of sensors and sensor systems that is unparalleled in the world. Industry leaders rely on our unique solutions to meet their automation needs. Our proven ability to collaborate with automotive manufacturers makes us the ideal partner in creating solutions requiring dynamic and innovative technologies.

PURCHASING/LOGISTIC Purchasing and logistics are sectors in which economic interests and technology typically meet and connect. Pepperl+Fuchs speaks both languages. Vehicle manufacturing begins when sheets of steel and aluminum weighing several tons are shaped by heavy duty presses. Pepperl+Fuchs ergonomic two-hand control stations, together with light curtain technology ensure operator safety and prevent machine damage. Robots produce bodies from the shaped metal. A great deal of precision and control is required to ensure fast and accurate welding and assembly. Pepperl+Fuchs manufactures robust inductive and photoelectric sensors as well as high reliable identification systems to increase productivity significantly. Several layers of paint are applied in the paint shop to protect vehicles from damage and give them a permanent and brilliant gloss. High temperature sensors and identification systems are designed to withstand the extreme temperatures reached in the paint shop. Pepperl+Fuchs offers a wide variety of products for each specific application: Marriage: Body and chassis are united with absolute precision. Both automation and human effort are needed to complete the process. Final assembly: Vehicles come to final assembly with their wheels in place. Tires are installed; hoses are connected; fluids are topped off, and the engine is started for the first time. Finish line: Numerous checks and tests make sure that the vehicle is in perfect working order. FACTORY AUTOMATION SENSOR TECHNOLOGY FOR YOUR AUTOMOTIVE APPLICATION TECHNOLOGIES INDUCTIVE SENSORS WORLDWIDE AUTOMOTIVE EXCELLENCE SAFETY Landmark casting technology is in use. ENCODERS Engines and transmissions are joined together. They are fully dressed, wired, and oil is added. Identification systems are used for error proofing in engine assembly, while barcodes and Data Matrix codes permanently link the engine with the vehicle. CHASSIS Chassis assembly is one of the most complex systems in the car plant. Drive train, suspension parts, and transmission are combined. Workers install hundreds of components to the underside of the vehicle. Sensors verify proper placement and orientation, monitor end-of-stroke on robotic arms, and provide accurate conveyor position feedback. COMPONENTS/TIER 1 SUPPLIER Customer-specific components such as seats, dashboards, bumpers, lights, and wheels are manufactured by suppliers and added in the assembly sequence. The components are produced by the vehicle manufacturer or by a tier supplier. WELD IMMUNE SENSORS POSITION TRACKING SYSTEM PHOTOELECTRIC SENSORS IDENTIFICATION SYSTEMS: RFID, BARCODE, DATA MATRIX, CAMERAS ULTRASONIC SENSORS VISION SENSORS DATA TRANSMISSION AS-INTERFACE DISTANCE MEASUREMENT CORDSETS & ACCESSORIES Contact Pepperl+Fuchs GmbH Königsberger Allee 87 68307 Mannheim Germany Tel. +49 621 776-4411 Fax +49 621 776-27-4411 E-mail: fa-info@de.pepperl-fuchs.com Worldwide Headquarters Pepperl+Fuchs GmbH Mannheim Germany E-mail: info@de.pepperl-fuchs.com USA Headquarters Pepperl+Fuchs Inc. Twinsburg USA E-mail: sales@us.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs Pte Ltd Singapore Company Registration No. 1999003130E E-mail: sales@sg.pepperl-fuchs.com www.pepperl-fuchs.com Subject to reasonable modifications due to technical advances Copyright PEPPERL+FUCHS Printed in Germany Part. No. 195170 11/06 00 WORLDWIDE AUTOMOTIVE EXCELLENCE Pepperl+Fuchs develops, manufactures, and distributes a product range of sensors and sensor systems that is unparalleled in the world. Industry leaders rely on our unique solutions to meet their automation needs. Our proven ability to collaborate with automotive manufacturers makes us the ideal partner in creating solutions requiring dynamic and innovative technologies.

PEPPERL+FUCHS AUTOMOTIVE SOLUTION PROVIDER START CONVEYOR Safety protection with palm button CONVEYOR PURCHASING/LOGISTICS

CONVEYOR Stud welding collet sensor Welding tip inspection CONVEYOR MACHINING PROCESS SYSTEMS BARCODE PURCHASING/LOGISTICS

CONVEYOR High temperature sensor 250 C/482 F Identification system suitable for high temperatures CONVEYOR CHASSIS DRIVE TRAIN SUSPENSION PARTS TRANSMISSION DATA MATRIX PURCHASING/LO

COMPONENTS/TIER 1 SUPPLIER Position detection on lifting devices Wireless data exchange in the warehouse DELIVERY MARRIAGE FINAL FINISH LINE GISTICS RFID

PURCHASING/LOGISTIC Purchasing and logistics are sectors in which economic interests and technology typically meet and connect. Pepperl+Fuchs speaks both languages. Vehicle manufacturing begins when sheets of steel and aluminum weighing several tons are shaped by heavy duty presses. Pepperl+Fuchs ergonomic two-hand control stations, together with light curtain technology ensure operator safety and prevent machine damage. Robots produce bodies from the shaped metal. A great deal of precision and control is required to ensure fast and accurate welding and assembly. Pepperl+Fuchs manufactures robust inductive and photoelectric sensors as well as high reliable identification systems to increase productivity significantly. Several layers of paint are applied in the paint shop to protect vehicles from damage and give them a permanent and brilliant gloss. High temperature sensors and identification systems are designed to withstand the extreme temperatures reached in the paint shop. Pepperl+Fuchs offers a wide variety of products for each specific application: Marriage: Body and chassis are united with absolute precision. Both automation and human effort are needed to complete the process. Final assembly: Vehicles come to final assembly with their wheels in place. Tires are installed; hoses are connected; fluids are topped off, and the engine is started for the first time. Finish line: Numerous checks and tests make sure that the vehicle is in perfect working order. FACTORY AUTOMATION SENSOR TECHNOLOGY FOR YOUR AUTOMOTIVE APPLICATION TECHNOLOGIES INDUCTIVE SENSORS WORLDWIDE AUTOMOTIVE EXCELLENCE SAFETY Landmark casting technology is in use. ENCODERS Engines and transmissions are joined together. They are fully dressed, wired, and oil is added. Identification systems are used for error proofing in engine assembly, while barcodes and Data Matrix codes permanently link the engine with the vehicle. CHASSIS Chassis assembly is one of the most complex systems in the car plant. Drive train, suspension parts, and transmission are combined. Workers install hundreds of components to the underside of the vehicle. Sensors verify proper placement and orientation, monitor end-of-stroke on robotic arms, and provide accurate conveyor position feedback. COMPONENTS/TIER 1 SUPPLIER Customer-specific components such as seats, dashboards, bumpers, lights, and wheels are manufactured by suppliers and added in the assembly sequence. The components are produced by the vehicle manufacturer or by a tier supplier. WELD IMMUNE SENSORS POSITION TRACKING SYSTEM PHOTOELECTRIC SENSORS IDENTIFICATION SYSTEMS: RFID, BARCODE, DATA MATRIX, CAMERAS ULTRASONIC SENSORS VISION SENSORS DATA TRANSMISSION AS-INTERFACE DISTANCE MEASUREMENT CORDSETS & ACCESSORIES Contact Pepperl+Fuchs GmbH Königsberger Allee 87 68307 Mannheim Germany Tel. +49 621 776-4411 Fax +49 621 776-27-4411 E-mail: fa-info@de.pepperl-fuchs.com Worldwide Headquarters Pepperl+Fuchs GmbH Mannheim Germany E-mail: info@de.pepperl-fuchs.com USA Headquarters Pepperl+Fuchs Inc. Twinsburg USA E-mail: sales@us.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs Pte Ltd Singapore Company Registration No. 1999003130E E-mail: sales@sg.pepperl-fuchs.com www.pepperl-fuchs.com Subject to reasonable modifications due to technical advances Copyright PEPPERL+FUCHS Printed in Germany Part. No. 195170 11/06 00 WORLDWIDE AUTOMOTIVE EXCELLENCE Pepperl+Fuchs develops, manufactures, and distributes a product range of sensors and sensor systems that is unparalleled in the world. Industry leaders rely on our unique solutions to meet their automation needs. Our proven ability to collaborate with automotive manufacturers makes us the ideal partner in creating solutions requiring dynamic and innovative technologies.

PURCHASING/LOGISTIC Purchasing and logistics are sectors in which economic interests and technology typically meet and connect. Pepperl+Fuchs speaks both languages. Vehicle manufacturing begins when sheets of steel and aluminum weighing several tons are shaped by heavy duty presses. Pepperl+Fuchs ergonomic two-hand control stations, together with light curtain technology ensure operator safety and prevent machine damage. Robots produce bodies from the shaped metal. A great deal of precision and control is required to ensure fast and accurate welding and assembly. Pepperl+Fuchs manufactures robust inductive and photoelectric sensors as well as high reliable identification systems to increase productivity significantly. Several layers of paint are applied in the paint shop to protect vehicles from damage and give them a permanent and brilliant gloss. High temperature sensors and identification systems are designed to withstand the extreme temperatures reached in the paint shop. Pepperl+Fuchs offers a wide variety of products for each specific application: Marriage: Body and chassis are united with absolute precision. Both automation and human effort are needed to complete the process. Final assembly: Vehicles come to final assembly with their wheels in place. Tires are installed; hoses are connected; fluids are topped off, and the engine is started for the first time. Finish line: Numerous checks and tests make sure that the vehicle is in perfect working order. FACTORY AUTOMATION SENSOR TECHNOLOGY FOR YOUR AUTOMOTIVE APPLICATION TECHNOLOGIES INDUCTIVE SENSORS WORLDWIDE AUTOMOTIVE EXCELLENCE SAFETY Landmark casting technology is in use. ENCODERS Engines and transmissions are joined together. They are fully dressed, wired, and oil is added. Identification systems are used for error proofing in engine assembly, while barcodes and Data Matrix codes permanently link the engine with the vehicle. CHASSIS Chassis assembly is one of the most complex systems in the car plant. Drive train, suspension parts, and transmission are combined. Workers install hundreds of components to the underside of the vehicle. Sensors verify proper placement and orientation, monitor end-of-stroke on robotic arms, and provide accurate conveyor position feedback. COMPONENTS/TIER 1 SUPPLIER Customer-specific components such as seats, dashboards, bumpers, lights, and wheels are manufactured by suppliers and added in the assembly sequence. The components are produced by the vehicle manufacturer or by a tier supplier. WELD IMMUNE SENSORS POSITION TRACKING SYSTEM PHOTOELECTRIC SENSORS IDENTIFICATION SYSTEMS: RFID, BARCODE, DATA MATRIX, CAMERAS ULTRASONIC SENSORS VISION SENSORS DATA TRANSMISSION AS-INTERFACE DISTANCE MEASUREMENT CORDSETS & ACCESSORIES Contact Pepperl+Fuchs GmbH Königsberger Allee 87 68307 Mannheim Germany Tel. +49 621 776-4411 Fax +49 621 776-27-4411 E-mail: fa-info@de.pepperl-fuchs.com Worldwide Headquarters Pepperl+Fuchs GmbH Mannheim Germany E-mail: info@de.pepperl-fuchs.com USA Headquarters Pepperl+Fuchs Inc. Twinsburg USA E-mail: sales@us.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs Pte Ltd Singapore Company Registration No. 1999003130E E-mail: sales@sg.pepperl-fuchs.com www.pepperl-fuchs.com Subject to reasonable modifications due to technical advances Copyright PEPPERL+FUCHS Printed in Germany Part. No. 195171 11/06 00 WORLDWIDE AUTOMOTIVE EXCELLENCE Pepperl+Fuchs develops, manufactures, and distributes a product range of sensors and sensor systems that is unparalleled in the world. Industry leaders rely on our unique solutions to meet their automation needs. Our proven ability to collaborate with automotive manufacturers makes us the ideal partner in creating solutions requiring dynamic and innovative technologies.