Storage and conveyor APPLICAtIoNS EFFICIENtLY SoLVED
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1 Applications efficiently solved
2 TASKS in storage and conveyor Industry Flexibility and cost-efficiency The competitive advantage in storage and conveyor systems The storage and conveyor system plays a central role in intralogistics. Maximum throughput and optimal use of storage space is required. Highly dynamic markets, innovative logistics processes and variable materials to be handled place high demands on flexibility. Sensor technology is a key factor. SICK offers not only a complete sensor and service portfolio, but also has extensive industry knowledge, a total package with critical added value for the success of your storage and conveyor system. Read more about sensor solutions in the storage and conveyor industry g Detecting Solutions for detection of leading edges, occupancy, overhangs, end positions, fill levels, etc. make processes very stable at maximum performance. Throughput maximization depends on optimal precision tuning of all sensor functions. And SICK has the right sensor for every task. Measuring Light grids, camera systems, laser measurement systems and scales measure distance, overhangs, profiles, volumes and weights. They allow efficient sorting, packing and picking, as well as process reliability through qualification. Detecting position Sensors from SICK ensure maximum positioning accurancy, reproducibility, speed and optimal cycle times. Its comprehensive portfolio of distance sensors, encoders and vision sensors allow optimal adaptation to the requirements of the respective application. Identifying Identification of codes and objects of all types is the basic requirement for automatic storage, picking and sorting. SICK offers scalable systems for all code types and for all ID technologies (laser, camera, RFID, hybrid) that are easy to adapt to the respective requirements. Protecting In the area of safety, sensors, systems, solutions and services from SICK ensure that safety requirements are met in compliance with applicable laws and standards. They provide efficient protection of hazardous areas, safe, ergonomic work stations and maximum system throughput / Storage and conveyor SICK
3 Storage and conveyor the big picture Industry konwledge and knowing what the customer wants: You ll benefit from the many years of experience and expertise from SICK. We offer the right solution portfolio to solve your challenge from individual products to fully equipped, integrated systems. Our sensors and sensor systems for storage and conveyor equipment and machinery are flexible and versatile. From package and baggage identification in the logistics business to the production of consumer goods or industrial vehicle parts, SICK offers tailor-made solutions for applications in your industry giving you an advantage. Guarantees best performance of machine portfolio: cold store package conveyor pallet conveyor pallet shuttle pallet stacker pallet handling machine picking station sorter storage and retrieval system tote shuttle transfer car etc. Biggest sensor portfolio: for optimal solutions for your application Holistic system solutions: to support your industry specific processes SICK LifeTime Services: for safety and productivity Software solutions from SICK: for easy setup, visualization and remote services Storage and conveyor SICK /
4 storage and retrieval system State-of-the art automated storage and retrieval systems (ASRS) are highly dynamic and therefore place high demands on positioning accuracy, speed measurement and data transmission. In addition, the entire process must be error-free and safe during operation. The extremely reliable and powerful sensors guarantee process integrity when combined with an intelligent safety concept. Positioning the x axis on the travelling unit The traveling unit is positioned by means of a distance sensor. High resolution and repeatability enable high speed and acceleration applications. Maximizing synchronicity permits ideal acceleration and braking cycles. Long range distance sensors Dx100 g Wireless data transmission on storage and retrieval machine The data is transmitted between the storage and retrieval machine and the stock management system via infrared technology, using an optical transmission system. This does away with the need for fieldbus cabling. The device is available for a wide range of communication protocols. Fast transmission rates and extended sensing ranges ensure maximum performance. g Optical data transmission systems ISD400 Empty bay detection in cases where totes are being stored at several depth Before items are stored, a distance sensor uses an absolute value or multiple switching points to check whether the allocated storage area is free. Even when faced with differing object colors, the reliable compact devices provide high repeatability and immunity to ambient light. Mid range distance sensors DX35 g Verifying the loading height on the load-carring unit Before the pallet is finally put into storage, a photoelectric retro-reflective sensor checks whether the load height exceeds the maximum permissible height for the allocated storage area. The sensor is characterized by a high level of resistance to vibrations and immunity to contamination. Compact photoelectric sensors W27-3 g Storage and conveyor SICK /
5 Storage and conveyor Pallet conveyor To ensure stable and error-free material flow, reliable, rugged sensors are required for presence detection, overhang evaluation and height measurement of the pallets and their loads. Automatic pallet identification solutions that use bar codes or RFID technology support the routing information and storage location assignment. Pallet loading A Reflex Array sensor checks whether the loading station is free or occupied. The sensor ensures that pallets of different heights can be detected reliably. A longrange compact photoelectric background suppression sensor, which is immune to reflections, checks whether there is a forklift truck at the station. MultiTask photoelectric sensors Reflex Array g Compact photoelectric sensors W280L-2 Long Range g Height measurement at I point Automation light grids measure the height of the load. In the event a storage area has a height restriction, his can be used to ensure a load will not violate this restriction. The light grids are available for all commonly used communication protocols. A classification based purely on height can also be achieved using photoelectric retro-reflective sensors. Advanced automation light grids MLG g Automated pallet identification with bar codes Bar code scanners with a fixed focus, variable focus or auto focus can be used for nearly any reading distance. They enable track and trace functions, product routing, and assignment to storage areas. Thanks to the use of reconstruction technology, high read rates can be achieved even under adverse conditions or when bar codes are partially damaged. g Bar code scanners CLV62x Rotational position of turntable A reliable inductive proximity sensor in a rectangular housing signals to the control system when the final stop position of the rotary table has been reached. An increased switching distance allows for greater flexibility in machine design. Inductive poximity sensors IQ40 g / Storage and conveyor SICK
6 Package Conveyor High throughput and a reliable, smooth flow of material are the core tasks of every package conveying system. This requires precise presence detection and accurate speed measurement during the process. However, solutions for zero-pressure accumulation and automatic identification of totes and boxes that use bar code or RFID technology are also required. Fast and flexible mounting and wiring solutions reduce installation costs. Conveying and zero pressure accumulation Conveying without dynamic pressure ensures a controlled flow of goods. The individual zones are controlled with photoelectric proximity sensors, either with or without a control unit. The photoelectric proximity sensors provide an optimum solution thanks to their minimal blind zone, low black/white shift, and reliable detection of dark objects. MultiTask photoelectric sensors ZoneControl g Automated tote identification with RFID Compact RFID read/write devices, which are optimized for logistics, feature an integrated antenna as well as a definable reading field. This ensures that RFID tags can be assigned correctly even when objects follow one another in quick succession. The devices are compatible with IDproand can be integrated into industrial Networks. RFID RFU62x g Lift end position and occupied status on the right angle transfer An inductive proximity sensor, which triggers on a proper target, monitors the lift end positionp. High resistance to shock and vibrations ensures maximum process reliability even under the toughest application conditions. A photoelectric retro-reflective sensor checks whether the corner conveyor is free. Inductive proximity sensors IME08 g Measuring the conveying speed of a roller conveyer The conveying speed is controlled using the measured values of a programmable incremental encoder. With its high resolution, the encoder ensures maximum repeatability. There are numerous versions available to accommodate nearly all mechanical and electrical interfaces. Incemental encoders DFS60 g Storage and conveyor SICK /
7 safety As one of the leading providers of safety technology, SICK offers a comprehensive portfolio of products and systems for fulfilling safety requirements in compliance with legislation and standards. SICK is also able to provide support via specialized services for complete safety solutions - from analysis to certified systems. Access protection with muting Vertical safety light curtains put the required safety functions into action. Flexible entry and exit monitoring is made possible through a switching amplifier and two or four muting sensors. These are connected directly at the site and reduce the amount of cabling required. Safety light curtains M4000 Advanced Curtain g Protecting operating personnel and collision avoidance at transfer cars Safety laser scanners are used to prevent collisions and protect personnel. Thanks to freely configurable warning and protective fields, plus the option of static inputs and encoder inputs, fields that are dependent on positioning and speed can be implemented for specific applications. Safety laser scanners S3000 Standard g Safety throughout the conveyor system Numerous standards and regulations govern the safety of operating personnel. SICK offers emergency stop pushbuttons and rope pulls that are proven components that conform to standards, thus ensuring protection against risks. Safety command devices ES21, i150rp g g End position monitoring at the scissor lift table An inductive safety switch monitors the end position of the scissor lift table. The safety switch meets the requirements of various safety standards (such as EN and EN ISO 13849). Non-contact safety switches IN4000 Direct, IN3000 Direct g g / Storage and conveyor SICK
8 / WV_MCM Pre USmod int41 SICK at a glance SICK is a leading manufacturer of intelligent sensors and sensor solutions for factory, logistics, and process automation. With more than 6,000 employees and over 40 subsidiaries worldwide, we are always close to our customers. A unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents and preventing damage to the environment. We have extensive experience in various industries and understand their processes and requirements. With intelligent sensors, we can deliver exactly what our customers need. In application centers in Europe, Asia and North America, system solutions are tested and optimized in accordance with customer specifications. All this makes us a reliable supplier and development partner. Comprehensive services round out our offering: SICK LifeTime Services provide support throughout the machine life cycle and ensure safety and productivity. For us, that is Sensor Intelligence. Worldwide presence: Australia, Belgium/Luxembourg, Brasil, Česká republika, Canada, China, Danmark, Deutschland, España, France, Great Britain, India, Israel, Italia, Japan, México, Nederland, Norge, Österreich, Polska, România, Russia, Schweiz, Singapore, Slovenija, South Africa, South Korea, Suomi, Sverige, Taiwan, Türkiye, United Arab Emirates, USA. Please find detailed addresses and additional representatives and agencies in all major industrial nations at: SICK AG Waldkirch Germany
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