LOADING DOCK EQUIPMENT. A. Section Concrete Forms and Accessories: Placement of anchors into concrete.
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1 LOADING DOCK EQUIPMENT PART 1 GENERAL 1.1 SECTION INCLUDES A. Loading dock equipment of the following types: 1. Dock lifts. 2. Control stations. 1.2 RELATED SECTIONS A. Section Concrete Forms and Accessories: Placement of anchors into concrete. B. Section Cast-In-Place Concrete: Docks and pits. C. Section Metal Fabrications: Metal angles for edge of dock. 1.3 REFERENCES A. American National Standards Institute (ANSI): 1. ANSI MH30.1- Industrial Loading Dock Boards (Ramps). 2. ANSI MH29.1- Industrial Scissor Lifts. 3. ANSI MH30.3- Vehicle Restraining Devices (Safety, Performance, and Testing) 1.4 SUBMITTALS A. Section Submittals Procedures: Procedures for submittals. B. Product Data: For each product specified. 1. Bumpers: Indicate unit dimensions, method of anchorage, and details of construction. 2. Levelers: Indicate materials and finish, installation details, roughing-in measurements, and operation of unit. C. Shop Drawings: 1. Indicate required opening dimensions, tolerances of opening dimensions, placement dimensions, and perimeter conditions of construction. 2. Wiring diagrams including location of control stations and disconnect switches. D. Assurance/Control Submittals: 1. Certificates: Manufacturer's certificate that Products meet or exceed specified requirements. 2. Qualification Documentation: Submit documentation of experience indicating compliance with specified qualification requirements. 1.5 QUALITY ASSURANCE A. Dock Levelers: Conform to requirements of ANSI MH30.1.
2 B. Vehicle Restraining Devices: Conform to requirements of ANSI MH30.3. C. Manufacturer Qualifications: 1. Manufacturer specializing in manufacturing Products specified with minimum 30 years experience. 2. Manufacturer to have quality assurance improvement programs. 3. Manufacturer shall be associated with Loading Dock Equipment Manufacturers (LODEM) setting ANSI standards. 4. Manufacturers welding procedure compliant with A.W.S.D1.1 specifications. D. Installer Qualifications: Company specializing in performing the Work of this Section with minimum 5 years experience. 1.6 DELIVERY, STORAGE, AND HANDLING A. Refer to Section Product Requirements: Transporting, handling, storage, installation and protection of products. 1.7 WARRANTY A. Warranty: Provide manufacturer's standard warranty. PART 2 PRODUCTS 2.1 MANUFACTURERS A. Acceptable Manufacturer: Blue Giant Equipment Corp., which is located at: 85 Heart Lake Rd. S., Brampton, ON, Canada L6W 3K2 Toll Free Tel: Tel: marketing@bluegiant.com Web: HYDRAULIC DOCK LIFTS A. Scissor Dock Lifts: Stationary type LoMaster Series Model ED - Stationary Hydraulic as manufactured by BLUE GIANT. 1. Type: Floor or pit installed, single scissor dock lift. Electro-hydraulic operated. Lift speed based on evenly distributed loads. Single axle rolling load capacity 80 percent across ends and 50 percent across sides. Other lowered heights available. Consult factory. 1. Model ED4/60x96-10S3: Deck Size - 60 inches (1524 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (5 mpm). 2. Model ED4/72x96-10S3: Deck Size - 72 inches (1829 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (5 mpm). 3. Model ED4/84x96-10S3: Deck Size - 84 inches (2134 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (5 mpm). 4. Model ED4/96x96-10S3: Deck Size - 96 inches (2438 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (5 mpm). 5. Model ED4/60x108-14S3: Deck Size - 60 inches (1524 mm) W
3 6. Model ED4/72x108-14S3: Deck Size - 72 inches (1829 mm) W 7. Model ED4/84x108-14S3: Deck Size - 84 inches (2134 mm) W 8. Model ED4/96x108-14S3: Deck Size - 96 inches (2438 mm) W 9. Model ED4/60x120-14S3: Deck Size - 60 inches (1524 mm) W 10. Model ED4/72x120-14S3: Deck Size - 72 inches (1829 mm) W 11. Model ED4/84x120-14S3: Deck Size - 84 inches (2134 mm) W 12. Model ED4/96x120-14S3: Deck Size - 96 inches (2438 mm) W 13. Model ED4/60x144-14S3: Deck Size - 60 inches (1524 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (3.1 mpm). 14. Model ED4/72x144-14S3: Deck Size - 72 inches (1829 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (3.1 mpm). 15. Model ED4/84x144-14S3: Deck Size - 84 inches (2134 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (3.1 mpm). 16. Model ED4/96x144-14S3: Deck Size - 96 inches (2438 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (3.1 mpm). 17. Model ED5/60x96-10S3: Deck Size - 60 inches (1524 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (4.25 mpm). 18. Model ED5/72x96-10S3: Deck Size - 72 inches (1829 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (4.25 mpm). 19. Model ED5/84x96-10S3: Deck Size - 84 inches (2134 mm) W
4 mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (4.25 mpm). 20. Model ED5/96x96-10S3: Deck Size - 96 inches (2438 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (4.25 mpm). 21. Model ED5/60x108-14S3: Deck Size - 60 inches (1524 mm) W 22. Model ED5/72x108-14S3: Deck Size - 72 inches (1829 mm) W 23. Model ED5/84x108-14S3: Deck Size - 84 inches (2134 mm) W 24. Model ED5/96x108-14S3: Deck Size - 96 inches (2438 mm) W 25. Model ED5/60x120-14S3: Deck Size - 60 inches (1524 mm) W 26. Model ED5/72x120-14S3: Deck Size - 72 inches (1829 mm) W 27. Model ED5/84x120-14S3: Deck Size - 84 inches (2134 mm) W 28. Model ED5/96x120-14S3: Deck Size - 96 inches (2438 mm) W 29. Model ED5/60x144-14S3: Deck Size - 60 inches (1524 mm) W 30. Model ED5/72x144-14S3: Deck Size - 72 inches (1829 mm) W 31. Model ED5/84x144-14S3: Deck Size - 84 inches (2134 mm) W 32. Model ED5/96x144-14S3: Deck Size - 96 inches (2438 mm) W 33. Model ED6/60x96-10S3: Deck Size - 60 inches (1524 mm) W
5 mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (3.7 mpm). 34. Model ED6/72x96-10S3: Deck Size - 72 inches (1829 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (3.7 mpm). 35. Model ED6/84x96-10S3: Deck Size - 84 inches (2134 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (3.7 mpm). 36. Model ED6/96x96-10S3: Deck Size - 96 inches (2438 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (3.7 mpm). 37. Model ED6/60x108-14S3: Deck Size - 60 inches (1524 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm 38. Model ED6/72x108-14S3: Deck Size - 72 inches (1829 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm 39. Model ED6/84x108-14S3: Deck Size - 84 inches (2134 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm 40. Model ED6/96x108-14S3: Deck Size - 96 inches (2438 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm 41. Model ED6/60x120-14S3: Deck Size - 60 inches (1524 mm) W 42. Model ED6/72x120-14S3: Deck Size - 72 inches (1829 mm) W 43. Model ED6/84x120-14S3: Deck Size - 84 inches (2134 mm) W 44. Model ED6/96x120-14S3: Deck Size - 96 inches (2438 mm) W 45. Model ED6/60x144-14S3: Deck Size - 60 inches (1524 mm) W 46. Model ED6/72x144-14S3: Deck Size - 72 inches (1829 mm) W 47. Model ED6/84x144-14S3: Deck Size - 84 inches (2134 mm) W
6 48. Model ED6/96x144-14S3: Deck Size - 96 inches (2438 mm) W 49. Model ED8/60x96-14S3: Deck Size - 60 inches (1524 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (3.6 mpm). 50. Model ED8/72x96-14S3: Deck Size - 72 inches (1829 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (3.6 mpm). 51. Model ED8/84x96-14S3: Deck Size - 84 inches (2134 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (3.6 mpm). 52. Model ED8/96x96-14S3: Deck Size - 96 inches (2438 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (3.6 mpm). 53. Model ED8/60x108-14S3: Deck Size - 60 inches (1524 mm) W 54. Model ED8/72x108-14S3: Deck Size - 72 inches (1829 mm) W 55. Model ED8/84x108-14S3: Deck Size - 84 inches (2134 mm) W 56. Model ED8/96x108-14S3: Deck Size - 96 inches (2438 mm) W 57. Model ED8/60x120-14S3: Deck Size - 60 inches (1524 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed Model ED8/72x120-14S3: Deck Size - 72 inches (1829 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed Model ED8/84x120-14S3: Deck Size - 84 inches (2134 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed Model ED8/96x120-14S3: Deck Size - 96 inches (2438 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed Model ED8/60x144-14S3: Deck Size - 60 inches (1524 mm) W
7 62. Model ED8/72x144-14S3: Deck Size - 72 inches (1829 mm) W 63. Model ED8/84x144-14S3: Deck Size - 84 inches (2134 mm) W 64. Model ED8/96x144-14S3: Deck Size - 96 inches (2438 mm) W 65. Model ED10/60x96-14S3: Deck Size - 60 inches (1524 mm) W 66. Model ED10/72x96-14S3: Deck Size - 72 inches (1829 mm) W 67. Model ED10/84x96-14S3: Deck Size - 84 inches (2134 mm) W 68. Model ED10/96x96-14S3: Deck Size - 96 inches (2438 mm) W 69. Model ED10/60x108-14S3: Deck Size - 60 inches (1524 mm) W 70. Model ED10/72x108-14S3: Deck Size - 72 inches (1829 mm) W 71. Model ED10/84x108-14S3: Deck Size - 84 inches (2134 mm) W 72. Model ED10/96x108-14S3: Deck Size - 96 inches (2438 mm) W 73. Model ED10/60x120-14S3: Deck Size - 60 inches (1524 mm) W 74. Model ED10/72x120-14S3: Deck Size - 72 inches (1829 mm) W 75. Model ED10/84x120-14S3: Deck Size - 84 inches (2134 mm)
8 W 76. Model ED10/96x120-14S3: Deck Size - 96 inches (2438 mm) W 77. Model ED10/60x144-14S3: Deck Size - 60 inches (1524 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (1.8 mpm). 78. Model ED10/72x144-14S3: Deck Size - 72 inches (1829 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (1.8 mpm). 79. Model ED10/84x144-14S3: Deck Size - 84 inches (2134 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (1.8 mpm). 80. Model ED10/96x144-14S3: Deck Size - 96 inches (2438 mm) W mm). Vertical Travel - 59 inches (1499 mm), Lift Speed fpm (1.8 mpm). 81. Model ED12/60x96-14S3: Deck Size - 60 inches (1524 mm) W 82. Model ED12/72x96-14S3: Deck Size - 72 inches (1829 mm) W 83. Model ED12/84x96-14S3: Deck Size - 84 inches (2134 mm) W 84. Model ED12/96x96-14S3: Deck Size - 96 inches (2438 mm) W 85. Model ED12/60x108-14S3: Deck Size - 60 inches (1524 mm) W 86. Model ED12/72x108-14S3: Deck Size - 72 inches (1829 mm) W 87. Model ED12/84x108-14S3: Deck Size - 84 inches (2134 mm) W 88. Model ED12/96x108-14S3: Deck Size - 96 inches (2438 mm) W 89. Model ED12/60x120-14S3: Deck Size - 60 inches (1524 mm)
9 W 90. Model ED12/72x120-14S3: Deck Size - 72 inches (1829 mm) W 91. Model ED12/84x120-14S3: Deck Size - 84 inches (2134 mm) W 92. Model ED12/96x120-14S3: Deck Size - 96 inches (2438 mm) W 93. Model ED12/60x144-14S3: Deck Size - 60 inches (1524 mm) W 94. Model ED12/72x144-14S3: Deck Size - 72 inches (1829 mm) W 95. Model ED12/84x144-14S3: Deck Size - 84 inches (2134 mm) W 96. Model ED12/96x144-14S3: Deck Size - 96 inches (2438 mm) W 97. Model ED15/60x96-21S3: Deck Size - 60 inches (1524 mm) W by 96 inches (2438 mm) L. Lowered height - 21 inches ( Model ED15/72x96-21S3: Deck Size - 72 inches (1829 mm) W by 96 inches (2438 mm) L. Lowered height - 21 inches ( Model ED15/84x96-21S3: Deck Size - 84 inches (2134 mm) W by 96 inches (2438 mm) L. Lowered height - 21 inches ( Model ED15/96x96-21S3: Deck Size - 96 inches (2438 mm) W by 96 inches (2438 mm) L. Lowered height - 21 Speed fpm 101. Model ED15/60x108-21S3: Deck Size - 60 inches (1524 mm) W by 108 inches (2743 mm) L. Lowered height Model ED15/72x108-21S3: Deck Size - 72 inches (1829 mm) W by 108 inches (2743 mm) L. Lowered height Model ED15/84x108-21S3: Deck Size - 84 inches
10 (2134 mm) W by 108 inches (2743 mm) L. Lowered height Model ED15/96x108-21S3: Deck Size - 96 inches (2438 mm) W by 108 inches (2743 mm) L. Lowered height Model ED15/60x120-21S3: Deck Size - 60 inches (1524 mm) W by 120 inches (3048 mm) L. Lowered height Model ED15/72x120-21S3: Deck Size - 72 inches (1829 mm) W by 120 inches (3048 mm) L. Lowered height Model ED15/84x120-21S3: Deck Size - 84 inches (2134 mm) W by 120 inches (3048 mm) L. Lowered height Model ED15/96x120-21S3: Deck Size - 96 inches (2438 mm) W by 120 inches (3048 mm) L. Lowered height Model ED15/60x144-21S3: Deck Size - 60 inches (1524 mm) W by 144 inches (3658 mm) L. Lowered height Model ED15/72x144-21S3: Deck Size - 72 inches (1829 mm) W by 144 inches (3658 mm) L. Lowered height Model ED15/84x144-21S3: Deck Size - 84 inches (2134 mm) W by 144 inches (3658 mm) L. Lowered height Model ED15/96x144-21S3: Deck Size - 96 inches (2438 mm) W by 144 inches (3658 mm) L. Lowered height Model ED20/60x96-21S3: Deck Size - 60 inches (1524 mm) W by 96 inches (2438 mm) L. Lowered height - 21 Speed fpm 114. Model ED20/72x96-21S3: Deck Size - 72 inches (1829 mm) W by 96 inches (2438 mm) L. Lowered height - 21 Speed fpm 115. Model ED20/84x96-21S3: Deck Size - 84 inches (2134 mm) W by 96 inches (2438 mm) L. Lowered height - 21 Speed fpm 116. Model ED20/96x96-21S3: Deck Size - 96 inches (2438 mm) W by 96 inches (2438 mm) L. Lowered height - 21 Speed fpm 117. Model ED20/60x108-21S3: Deck Size - 60 inches
11 (1524 mm) W by 108 inches (2743 mm) L. Lowered height Model ED20/72x108-21S3: Deck Size - 72 inches (1829 mm) W by 108 inches (2743 mm) L. Lowered height Model ED20/84x108-21S3: Deck Size - 84 inches (2134 mm) W by 108 inches (2743 mm) L. Lowered height Model ED20/96x108-21S3: Deck Size - 96 inches (2438 mm) W by 108 inches (2743 mm) L. Lowered height Model ED20/60x120-21S3: Deck Size - 60 inches (1524 mm) W by 120 inches (3048 mm) L. Lowered height Model ED20/72x120-21S3: Deck Size - 72 inches (1829 mm) W by 120 inches (3048 mm) L. Lowered height Model ED20/84x120-21S3: Deck Size - 84 inches (2134 mm) W by 120 inches (3048 mm) L. Lowered height Model ED20/96x120-21S3: Deck Size - 96 inches (2438 mm) W by 120 inches (3048 mm) L. Lowered height Model ED20/60x144-21S3: Deck Size - 60 inches (1524 mm) W by 144 inches (3658 mm) L. Lowered height Model ED20/72x144-21S3: Deck Size - 72 inches (1829 mm) W by 144 inches (3658 mm) L. Lowered height Model ED20/84x144-21S3: Deck Size - 84 inches (2134 mm) W by 144 inches (3658 mm) L. Lowered height Model ED20/96x144-21S3: Deck Size - 96 inches (2438 mm) W by 144 inches (3658 mm) L. Lowered height Function: a. Lowered Height:. b. Vertical Travel: Standard available 59 inch (1499 mm). c. Travel Speed: As indicated by model number. Lowering speed is factory preset for safe lowering with rated load. 3. Operation: a. Power Unit: Remote 5HP (up to 12,000 lb (5443 kg) capacity models) or 7-1/2 HP (15,000 to 20,000 lb (6804 to 9072 kg) capacity models) power pack on 12 feet (3,657 mm) hydraulic hose. Includes all major
12 components, motor, high-pressure gear pump, manifold, oil filters and oil reservoir. Power unit includes a pressure relief valve, load holding check valve, fixed pressure compensated flow control valve and poppet-type lowering solenoid valve. Oil filter located in the valve manifold (oil reservoir). b. Remote push-button control station: Remote on 12 feet (3,657 mm) electrical cord. NEMA4 rated dual button control station, constant pressure type, complete with 'UP' and 'DOWN' buttons, 2-1/4 inches W by 4 inches H by 2-1/2 inches D (57 by 102 by 64 mm) in size. Controller includes a three pole magnetic motor starter with adjustable overload and a fuse protected 120-volt control transformer. Terminals provided for incoming power connection. Controller components are installed in NEMA12 rated enclosure, pre-wired and dielectric tested. 4. Construction: a. Platform: Fabricated of heavy non-skid high tensile steel checker plate and reinforced with steel beams for maximum strength and rigidity. Platform sides have 8 inch (203 mm) beveled toe guard protection. b. Hinged Bridge: Standard lip is piano-hinge type, 18 inches long by 60 inches wide (457 mm by 1,524 mm), and is fabricated of non-skid high tensile steel checker plate. Lip edge is Beveled. Plated lifting chain is provided. c. Removable Handrails: Steel pipe 1.5 inches (38 mm) construction, 42 inches (1,067 mm) high, with mid-rail and 4 inches (102 mm) high kick plate. Handrail sockets are flush with platform surface. Chains are provided at both open ends between the rails. d. Scissor Mechanism: Legs are fabricated of solid steel sections. e. Cylinders: Minimum two piston type hydraulic cylinders. Rods constructed of hard-chrome steel and include self-adjusting polyurethane seals, positive internal stops, and fitted with vent lines. Hydraulic velocity fuse "fall safe" to prevent platform free fall is attached to each cylinder. f. Bearings: All pivot points fitted with permanently lubricated Teflon impregnated bushings. Pivot pins made of hard-chrome plated steel. 5. Rated Capacity: a. Welding procedure compliant with A.W.S.D1.1 specifications. All units are constructed in compliance with ANSI MH UL approved electrical components. All units are rated for evenly distributed loads. Single axle rolling load capacities are 80 percent across the ends and 50 percent across the sides. 6. Power: V, Amps, Phase. 7. Safety Devices: a. Built-in, maintenance stop hinged to frame. b. Safety velocity fuses on each cylinder. c. Tapered toe guard protection and safety striping. d. Warning labels. e. Handrails and safety chain. 8. Finish and Color: a. Toe guards supplied with high visibility yellow/black warning striping. Handrails painted safety yellow. b. Unit painted blue. 9. Warranty: Warranties are subject to standard limitations on liability. Consult manufacturer for full details on warranty information and product registration. 10. Optional Accessories: a. Custom lip size and configuration.
13 b. Spring-assisted lips for ease of handling on heavier capacity. c. Aluminum lips. d. Hydraulically actuated lip e. Portable dolly (makes unit portable). f. Warning bell (to indicate lift in motion). g. Warning horn with adjustable volume control mounted on power unit (to indicate lift in motion). h. Flashing amber warning beacon mounted on power pack. i. 24 VAC control. j. Up travel limit switch. k. Return line oil filter. l. Accordion safety skirting m. 3 HP remote power packs. n. 10 HP remote power packs. o. Mechanical roll-off barrier p. Electric trip bars (to stop unit in case of down travel obstruction). B. EXECUTION 2.3 EXAMINATION A. Section Execution Requirements: Verification of existing conditions before starting work. B. Verification of Conditions: Verify that field measurements, surfaces, substrates and conditions are as required, and ready to receive Work. 2.4 INSTALLATION A. Install dock leveler and/or dock lift unit in prepared opening in accordance with manufacturer's instructions. B. Set square and level. C. Anchor unit securely, flush with dock. Weld back of dock leveler to pit frame. Touch-up welds with matching paint. D. Install dock bumpers in accordance with manufacturer's instructions. 2.5 ADJUSTING A. Adjust installed unit for smooth and balanced operation. END OF SECTION
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