PROCESS AUTOMATION FLEXIBLE ASSET MANAGEMENT HART INTERFACE SOLUTIONS

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1 PROCESS AUTOMATI FLEXIBLE ASSET MANAGEMENT HART INTERFACE SOLUTIS

2 Pepperl+Fuchs Elcon The Leader In Intrinsic Safety And HART Interface Solutions The HART interface solutions (HIS) family of products from Pepperl+Fuchs Elcon is fully compatible with AMS TM Suite: Intelligent Device Manager from Emerson. HIS provides connectivity to devices in the field via an innovative termination panel design coupled with the powerful Mux. HIS allows you to connect your HART instrumentation to the AMS Device Manager, and to exploit the intelligence in those devices for diagnostics, maintenance, automatic documentation and online configuration. HIS has a solution for every major DCS in the market, and hundreds of successful installations worldwide.

3 HIS Unparalleled Solutions For HART Asset Management No Single Point Of Failure Each Mux features full channel-to-channel isolation via dual decoupling capacitors on each input. This guarantees that your 4-20 ma control signal is always available and no single capacitor failure will compromise the loop. Custom Solutions HART panels are available to interface directly to your control system s I/O cards. This allows you to replace the proprietary termination panel giving you access to your HART Mux and termination board solutions. Fast HART Communication Our Mux is connected as a 2 channel multidrop device, avoiding complex master/slave configurations that place a heavy burden on the master to ensure speed and signal availability. Fully Compatible With AMS Device Manager AMS Device Manager gives you full access to intelligent devices for diagnostics, maintenance, automatic documentation and online configuration. RS-485 Multidrop Simply multidrop up to Mux, providing up to 992 HART field devices per network. Supply Connections Redundant 24 VDC, reverse polarity protection, both with LED indication LED Status Indications status, power-on and fault indicators for monitoring module operation Tagging Provided on the front of every Mux, terminal strip and termination board High Integrity The Mux meets SIL 2/SIL for high integrity applications and can be installed in a Class I, Div. 2 hazardous area. FOR MORE INFORMATI PEPPERL+FUCHS ELC HIS, VISIT US THE WEB AT:

4 HART Interface Solutions (HIS) The HIS family of solutions has been designed from the ground up to extract the digital HART signal without disturbing or compromising the communication between the field devices and the distributed control system (DCS) or programmable logic controller (PLC). With an open protocol like HART, you are no longer forced to adopt proprietary protocols from system vendors. HIS allows you to connect all your HART Device Manager field devices from any vendor to AMS Device Manager in conjunction with any DCS or PLC. HIS and AMS Device Manager give you access to all your device power and information 24 hours a day, seven days a week. HART INTERFACE SOLUTIS 2 Channel BAG RS485 BAG RS485 DCS or PLC I/O Blocks Plant Wide LAN DCS + HMI Software Connector to suit DCS, ESD or F&G I/O cards 2 Channel SHD SHD SHD SHD SHD SHD SHD SHD HART Protocol Field Devices (2 per panel) 4

5 FA ULT FA ULT FA ULT FA ULT STAT US FA ULT FA ULT 2 Channel HIS Benefits Online Access To Your Instrumentation All the configuration and diagnostic capabilities of your HART instruments are now accessible online with AMS Device Manager and HIS. Intrinsic Safety Solutions Pepperl+Fuchs Elcon has developed a complete line of intrinsic safety (IS) solutions fully compatible with HIS. Control Integrity Robust design guarantees the integrity of the control signal. Integral HART Filtering and integral impedance boosting Cost Effective HIS is an exceptional value. Installation costs are kept to a minimum with our custom solutions. We have a solution for every application. Implementation Expertise We have a complete service organization worldwide to help you configure and install your HIS solution. AMS Device Manager Multidrop RS-485 HART Communications Connector to suit DCS, ESD or F&G I/O cards 2 Channel BAG RS485 Model 26/HAT/ FR- A0- HART- 0 SHD SHD SHD SHD Intrinsic Safety (Exi) Solution HART Signals from Hazardous Area FOR MORE INFORMATI PEPPERL+FUCHS ELC HIS, VISIT US THE WEB AT: 5

6 V V2 V V4 V5 V6 V7 V8 V9 V0 V V2 V V4 V5 V6 V7 V8 V9 V20 V2 V22 V2 V24 V25 V26 V27 V28 V29 V0 V V2 J J2 J J4 DS RSUP RSUP2 DS2 + LDS2 + LDS B B B B B B B B A A A A A A A A X4 HIS Solutions HART INTERFACE SOLUTIS To establish communications between AMS Device Manager and the Mux multiplexer, you need a HART multiplexer and a termination panel. In addition, an RS-22 to RS-485 converter must be placed between the Mux and the computer s RS-22 port. At the heart of HIS is the Mux. It acts as a gateway device, routing communications between the maintenance workstation PC and the HART field devices. Each multiplexer provides communication to 2 HART devices. A network is built by multidropping multiplexers; up to multiplexers can be connected to support a single network with a maximum of 992 field instruments per communication port on your PC, making it possible to connect virtually any number of devices to a single AMS Device Manager system. Our Mux provides two essential benefits: small size and low cost per point. The small footprint is especially important for retrofit installations where cabinet space is costly and often unavailable. For new installations, we offer a wide range of termination panels, that can be used instead of the DCS I/O panels, where the multiplexer can be mounted directly. Field Field Mounted HART Transmitters & Valves Marshalling Cabinet Legend: Color = 4-20 ma Signal Color = HART Signal DCS Cabinet FTP (Field Te rmination Panels) I/O Card Racks Hand Held Communicator 6

7 2 Channel Termination Panels DCS Specific The Pepperl+Fuchs Elcon panels replace the termination boards provided by the DCS vendor, and provide a very simple and cost-effective solution for online HART communications. The HART information is extracted without interfering with the 4-20 ma signals used by DCS or PLC. For proprietary DCS or PLC termination panels, the most cost-effective and integrated approach is to use a HIS termination panel as the field wiring termination assembly. This integrated concept reduces wiring and frees valuable control room space. The HIS panel provides field termination and houses the Mux and filters (if required), to allow direct connection to the I/O cards using standard DCS vendor cable sets. Foxboro Advantages No need for additional point-to-point wiring Panels match the features and footprint of the DCS or PLC, including cable connections Add HART communication Pepperl+Fuchs Elcon multiplexer plugs directly into the HART panel for easy installation Pepperl+Fuchs Elcon has a solution for all major control systems in the market today, including: ABB, Elsag-Bailey, Foxboro, Honeywell, Siemens-Moore, Triconex and Yokogawa Honeywell Field Marshalling Cabinet DCS Cabinet I/O Card Racks Field Mounted HART Transmitters & Valves Elcon HIS Panel AMS Device Manager Legend: Color = 4-20 ma Signal Color = HART Signal RS-485 to RS-22 converter Yokogawa FOR MORE INFORMATI PEPPERL+FUCHS ELC HIS, VISIT US THE WEB AT: 7

8 External Interface Solutions EXTERNAL INTERFACE SOLUTIS External Interface Panels - Parallel Connection Pepperl+Fuchs Elcon HART panels are designed to complement the I/O termination panels and provide access to all HART information. They provide a very clean, elegant and robust solution for on-line HART communications. HART information is extracted without interfering with the 4-20 ma signal used by DCS or PLC systems. Our panels can incorporate redundancy, filtering and diagnostic circuitry, and connect directly via cable to the DCS I/O termination panels. Applications MiniMux with Mux External HART Filter Modules Used in combination with I/O termination panels, the modules filter the HART signal from the 4-20 ma loop. This filtering is necessary on certain applications and is available in both analog input and analog output configurations. External HART Filter Modules External interface panels are suited for applications where the user: Wants to retain the standard DCS field termination panel Needs to retrofit an existing installation and online HART communication capabilities Single Mux Panels HPSM/2/MM-0 MiniMux (Single Mux) panel with field and control system terminal connection is suitable for series connection and patching to marshalling terminals. HPSM/2/TB-02/HF6 (or 2) Single Mux panel with either 6 or 2 HART filters and terminals for field and control system connection is suitable for pass-through or patching to marshalling terminals. 8

9 2 Channel V V2 V V4 V5 V6 V7 V8 V9 V0 V V2 V V4 V5 V6 V7 V8 V9 V20 V2 V22 V2 V24 V25 V26 V27 V28 V29 V0 V V2 2 Channel J J2 J J4 DS DS2 RSUP RSUP2 + LDS2 + LDS B B B B B B B B A A A A A A A A X4 V V2 V V4 V5 V6 V7 V8 V9 V0 V V2 V V4 V5 V6 V7 V8 V9 V20 V2 V22 V2 V24 V25 V26 V27 V28 V29 V0 V V2 J J2 J J4 DS DS2 RSUP RSUP2 + LDS2 + LDS B B B B B B B B A A A A A A A A X4 External Interface Panels - Parallel Connection For field devices connected to a DCS or PLC system, field termination panels (FTP) can have a parallel connection to a remote HIS panel. This connection is established by simply wiring across the field terminals or by using special In 2 Out terminals. HART filtering is supported with either analog input or analog output filter modules. Using DCS or PLC termination panels and separate external HIS panels Ideal for retrofitting existing installations Maintain all existing hardware and field wiring Field Field Mounted HART Transmitters & Valves Legend: Color = 4-20 ma Signal Color = HART Signal Marshalling Cabinet Optional HART Filter Elcon HIS Panel FTP (Field Termination Panels) RS-485 to RS-22 converter DCS Cabinet I/O Card Racks AMS Device Manager External Interface Panels - Series Connection Used in addition to proprietary DCS or PLC termination panels, but breaking into the loop for a cleaner series wiring solution. The existing wiring from field devices to the FTP is removed and wired through the HIS panel. Using this approach, the 4-20 ma signal connects to the control system via a traditional hardware configuration, while allowing a point of connection for the HART. Replaces most marshalling terminals Cleaner installation Integrated HART filters available Field Field Mounted HART Transmitters & Valves Legend: Color = 4-20 ma Signal Color = HART Signal Marshalling Cabinet SHD G A B SHD G A B RS-485 Elcon HIS Panel FTP (Field Termination Panels) RS-485 to RS-22 converter DCS Cabinet I/O Card Racks AMS Device Manager FOR MORE INFORMATI PEPPERL+FUCHS ELC HIS, VISIT US THE WEB AT: 9

10 Intrinsic Safety Solutions INTRINSIC SAFETY SOLUTIS Intrinsic Safety Solutions HiD is an ideal solution for applications where field devices with HART are located in a hazardous area and, therefore, need to pass through intrinsic safety isolators. You can apply our HiD hazardous area interface solution where the termination containing intrinsic safety interface modules also incorporates the HART multiplexer and a direct connection to DCS or PLC systems using the standard vendor I/O cables. HiD with Integrated Mux Advantages Fully integrated intrinsic safety and HIS Mux panels Solutions available to replace DCS field termination panels Connects your analog 4-20 ma control signals directly to your DCS I/O cards Solutions for new or upgrade installations Easy to implement Saves space and simplifies design Configurations These boards are normally used in combination with HiD termination boards. Double Mux Panels 208/64-HART-D Two-position Mux panel with four Sub-D connectors is suitable for patching to marshalling terminals 208/64-HART-F Two-position Mux panel with four flat ribbon connectors is suitable for patching to HiD termination boards 208/64-HART-T Two-position Mux panel with four Sub-D connectors, with filters is suitable for patching to marshalling terminals 0

11 Intrinsic Safety with Integrated HIS and FTP If -HART appears in the HiD termination board model number, then a position is available to plug a Mux directly on the I.S. termination board. Field DCS Cabinet Elcon Custom HIS FTP (Field Termination Panel) with HiD Intrinsic Safety Assembly I/O Card Racks Field Mounted HART Transmitters & Valves RS-485 to RS-22 converter Legend: Color = 4-20 ma Signal Color = HART Signal AMS Device Manager Intrinsic Safety with Remote HIS Panel If -H appears in the HiD termination board model number, then this I.S. termination board features HART connectors that can be patched over to an external double mux HART panel. Field DCS Cabinet Elcon Custom HIS FTP (Field Termination Panel) with HiD Intrinsic Safety Assembly I/O Card Racks Field Mounted HART Transmitters & Valves Patch Cable Remote Multi HART Panel AMS Device Manager Legend: Color Color = 4-20 ma Signal RS-485 to = HART Signal RS-22 converter FOR MORE INFORMATI PEPPERL+FUCHS ELC HIS, VISIT US THE WEB AT:

12 HART HART MULTIPLEXER Mux 2 Channel HART The Mux HART provides 2 signal channels for connection to smart transmitters or control devices supporting HART-digital communication. It acts as a gateway between an AMS Device Manager workstation and the field instrumentation. Each Mux is networked simply by connecting the high-speed RS-485 output in multidrop configuration. Benefits 2 channel input RS-485 serial data connection Single Mux Board with 2 Filters and Sub-D Connectors Communicates with HART transmitters and HART I/P valve positioners No complicated master/slave configuration Low power consumption, compact solution Multidrop support for up to 6 HART devices per channel Full three-port isolation Each input channel has dual-capacitor isolation for freedom of loop connection Enhanced noise detection algorithm Enhanced failed communication check and recovery mechanism Support for current HART revision 2

13 High Specification Front End Design Full three-port isolation is included and each input channel has dual-capacitor isolation for freedom of loop connection. Two decoupling capacitors are provided, one for each signal connection. Both (+) Ve (positive) & (-) Ve (negative) signal wires are, therefore, decoupled from DC signal. Only the high-frequency digital HART protocol signal passes through to the internal multiplexer circuitry. Failure of any one capacitor from either a short circuit or open circuit means that availability of 4-20 ma control signal will not be affected. Ch. Ch. 2 Ch. 2 Mux. & HART = ~ ~ RS-485 I/F = ~ = ELC INSTRUMENTS I/O Interface, Intrinsic Safety and Solutions F + RS-485 Data Bus DC Supply Bus No DC loading of 4-20 ma control signal No single point of failure Mux Block Diagram High noise immunity Self Contained Architecture Each multiplexer module is a stand-alone device containing all necessary hardware to communicate with up to 2 HART protocol-enabled field devices and a host PC via RS S 4 5 6S S24 S5678S920222S S S2 2S 4 5 6S S24 S5678S920222S S S2 2S 4 5 6S S24 S5678S920222S S S2 2 Channel Fast polling 2 Channel One module design 2S 4 5 6S S24 S5678S920222S S S2 RS-485 direct from module No communications bottleneck Multidrop RS-485 network (up to units) Ideal for valve diagnostics 2S 4 5 6S S24 S5678S920222S S S2 2 Channel PC Host Maintenance Workstation Software Compatibility 2S 4 5 6S S24 S5678S920222S S S2 Fully compatible with AMS Device Manager and AMS ValveLink Software RS-485 to RS-22 converter Mux Network FOR MORE INFORMATI PEPPERL+FUCHS ELC HIS, VISIT US THE WEB AT:

14 Accessories High Integrity Power Supply Systems Each HIS package requires a nominal 24 VDC supply to power the Mux. However, if an integrated control system-specific HIS solution is required, then this will also need to supply power to the field device, placing a heavy burden on the power supply employed. Therefore, Pepperl+Fuchs Elcon offers various high integrity power supply solutions with modular redundancy and high availability. ACCESSORIES Mission Critical Power Supply N+ redudant supply for powering an entire cabinet or assembly Total 45 A or 90 A capacity (0 A or 75 A in N+ mode) High efficiency (no fan required) Fault output Hot swappable Model: PS2500 Power Supply DIN-Rail mounted power supply, for powering K-Series DIN rail modules and/or field devices Total VDC Universal 90 to 25 VAC supply LED indication for output on (green) Removable terminals and power rail connection Model: KFA6-STR

15 Power Supply DIN-Rail mounted high current output power supply, for powering DIN rail modules and/or field devices. Total 4 24 VDC Universal 92 to 265 VAC supply LED indication for output on (green) or flashing (red) for fault Model: KFA6-STR Pepperl+Fuchs Elcon Website For all the current information on how HIS can simplify your diagnostic work, take a look at the Pepperl+Fuchs Elcon website. The complete family of HART Interface Solutions (HIS) is compatible with AMS Device Manager, thanks to the innovative termination panel design of the Mux. Complete specifications, data sheets, equipment certifications and supplier information can be found 24 hours a day, 7 days a week at elconhis.comcom FOR MORE INFORMATI PEPPERL+FUCHS ELC HIS, VISIT US THE WEB AT: 5

16 PROCESS AUTOMATI FUNCTIAL SOLUTIS FOR THE WORLD OF AUTOMATI For half a century Pepperl+Fuchs has continually provided new impetus to the world of automation. We develop, manufacture and market electronic sensors and interface modules through our worldwide network. Our global presence and highly flexible production and service organizations enable us to offer you complete individual solutions right where you need us! We know what we re talking about because today Pepperl+Fuchs is the company with the largest selection of industrial sensor and interface technology in the World serving a very broad spectrum of applications. Our signals move the World. Twinsburg Mannheim Singapore Worldwide Headquarters Pepperl+Fuchs GmbH Königsberger Allee Mannheim Germany Tel Fax pa-info@de.pepperl-fuchs.com USA Headquarters Pepperl+Fuchs Inc. 600 Enterprise Parkway Twinsburg, Ohio USA Tel Fax sales@us.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs Pte Ltd. P+F Building 8 Ayer Rajah Crescent Singapore 9942 Company Registration no E Tel Fax sales@sg.pepperl-fuchs.com Subject to reasonable modifications due to technical advances Copyright PEPPERL+FUCHS Printed in USA HIS 005 (90900 supercedes L40552)