Waste and energy concepts for people and environment German American Bio Energy Business Conference June, 23, 2015 Raleigh, North Carolina Biological waste is your CO² free goldmine Let us prove it! Mr. Waldemar KLAPP (CEO) Mr. Darius KLAPP (Marketing/PR)
About us A consortium of well-versed companies in: - engineering consultancies - plant manufacturers - development and distribution Focus on promoting climate-friendly and energy-conserving greenenergy projects We are interested in meetings with: Industrial and commercial companies, municipal enterprises and farms who have problems with their residual and waste materials, quality of soil, and soil contamination, who are searching for non-polluting utilizations of these waste materials and by this producing energy and who urge to improve their soil quality. Private and institutional investors, leasing-companies, financial institutions, funding bodies/promotional organizations promoting and developing projects in North America. Universities, research facilities/institutions in regards to study areas such as; thermal treatment of biomass, sewage sludge treatment, production and application of vegetable carbon, humus formation and
About us KLAPP & PARTNERS is a medium-sized company, a consortium of well-versed engineering consultancies and plant manufacturers ( Made in Germany e.g. companies such as ThyssenKrupp, Visser & Smit Hanab, STEROS) that operate in the sectors of project development, project management, and project investment. The focus is on promoting climatefriendly and energy-conserving CO² free green-energy projects to ensure a local culture of sustainability. Products & Services Services include everything from the planning of the project to the final turnkey handover of 1 MW plants producing biochar as well as biomass power plants with an overall performance from 6,5 MW el. to 20 MW el. power in one power block. Development and distribution of innovative thermal treatment plants dedicated to treat non-food biomass (household, municipal, commercial, industrial and institutional green waste, sewage sludge and other natural waste) in order to produce energy and biocharcoal(vegetable carbon).
Decentralized thermal biomass combustion Two CO² free different systems: I. Climate and environmental protection by soil regeneration ( Terra Pretta ) -The 3R-KSV - method -Project Biochar production and COMPOSTING- and SOIL-PLANT II. Sustainable and CO²-neutral energy from biogenic residues and waste materials -The NEW KSW-method
Project participants:
Decentralized thermal biomass combustion Treats different organic wastes sewage sludge kitchen waste loppings/biomass animal carcasses
Soil erosion problem
Decentralized thermal biomass combustion SOLUTION innovative, robust, standardized technology Made in Germany profitable investment easy handling self-sufficient energy process excess energy, heating and cooling low maintenance controlling via internet: laptops, smartphones no additional staff required higher final value
I. Biochar-plant
I. Method Description
I. Method Description The biomass passes via a metering device to the reactor and is there heated up to 600 C/1100 F. The material is carbonised to biocharcoal in absence of oxygen rather than burned. This produces a gas that is completely burned in a combustion chamber in compliance with the legal emission limits. The high energy from the combustion gas is used to heat the biocharcoal reactors and can, in addition, be used by other industrial or peripheral consumers. The endproduct of this process is BIOCHARCOAL
Decentralized biochar production our plant in Videofilm
Biochar production Example of a composting plant
Reference biochar conditioning
Reference sludge/belt dryer
Technical data Limiting values : calorific value of the waste > 10 MJ/ kg, moisture < 65 % Material for processing biomass, green waste Recycle power ca. 9.500 t/year - 40% dry Recycle power per hour ca. 800 kg/hour 1.760 lb/hour The particle size max. 2,4 inch Work time 24 h/360d Availability ca. 7 800 h/a Outdoor placement yes Ambient temperature from -20 C/-4 F to +35 C/-95 F Energy consumption max. 100 kw
Technical data Supply current, main and backup power source : Voltage (three-phase): 400 V (?) Outputs: biochar, dry 1.900 T/year Usable energy ca. 350 kw/h System Dimensions Weight: ca. 50 US t Size of unit: ca. 12x6x6m/40x20x20 ft Size of whole plant: ca. 35x20m/105x60 ft
Example profitability calculation Biomass 9.000 T/year 40% dryness Pre-drying to 60% dry = 6.000 T/year Sludge 1.500 T/year 25% dryness Pre-drying to 60% dry = 625 T/ year Biochar production = 1.900 T/year Equipment costs from Works Germany = ca. 2.300.000 USD Revenue 1.900 T x 400 USD/T average = 760.000 USD Running costs : Maintenance 18.000 USD Personnnel (ca. 1.000 hour per yaer*20eur (?) 22.000 USD Logistics 13.000 USD Electrical power (70 KW*7.800hour*0,12EUR (?) 73.000 USD Water 2.400 USD (?) other 10.500 USD Insurance 7.800 USD Gas/LPG 3.200 USD_(?) TCO = 150.000 USD = 80,00 USD/T Biocharproduction EBITDA 610.000 USD EBITDA rate of return 26,5 %
thank you for your attention Froschkönigweg 3 D-30823 Garbsen Germany MOBILE DE +49 152 08 15 03 72 E-Mail: info@3r-systems.de www.3r-systems.de