PACKAGE AIR CONDITIONERS REPLACEMENT PARTS MANUAL



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REPLACEMENT PARTS MANUAL PACKAGE AIR CONDITIONERS Models: P1142A3 P1148A1 P1148A1-B P1148A1-C P1060A1 P1060A1-B P1060A1-C P1148A1-A/H P1148A1-B/H P1148A1-C/H P1060A1-A/H P1060A1-B/H P106A1-C/H General Notes Ø Ø Revised and/or additional pages may be issued from time to time. A complete and current manual consists of pages shown in the following contents section. Important Ø Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plates. Contents Description Cabinet Components Page w Exploded View... 1 w Usage List... 2 Functional Components w Exploded View... 3 w Usage Lists... 4 w Usage Lists... 5 w Blank Page... 6 Control Panel Layout w Exploded View... 7 w Usage Lists... 8 w Usage Lists... 9 BARD MANUFACTURING COMPANY Bryan, Ohio 43506 Since 1914...Moving ahead, just as planned. E Supersedes: 2110-213D File: Tab 10 Date: 04-01-02 Page:

CABINETS COMPONENTS SEXP-204 Page: 1

CABINET COMPONENTS Drawing No Part No. Description 1 7051-007 Inlet Grille 2 2 501-272-X Left Side X 3 142-045 Cover Plate 0KW X 4 520-240 Blower Partion X 5 134-134 Heat Strip Shield X 6 507-146-X Top X 7 125-027-X Fan Shroud X 8 149-079-X Left Rear Corner X 9 7051-005 Condenser Grille X 10 557-026-X Entrance Panel X 11 133-035-X Control Panel Cover X 12 136-246 Blower Fill Plates 2 13 549-077-X Left Front Cover X 14 165-502-X Plenum Channel X 15 105-525-X Plenum Angle X 16 Control Panel Assembly See Control Panel Drawing and X Parts List 17 123-084-X Drain Pan X 18 549-076-X Right Front Cover X 19 527-221 Base X 20 521-239-X Compressor Partition X 21 501-271-X Right Side X 22 142-044 Entrance Cover X 23 149-078-X Right Rear Corner X U S A G E Page: 2

FUNCTIONAL COMPONENTS SEXP-200 This Exploded View references Tables on pages 4 and 5 Page: 3

FUNCTIONAL COMPONENTS Drawing No Part No. Description 1 5651-016 PDV 1 5651-107 PDV 2 5651-051 Shut Off Valve 3 5201-002 Filter/Drier 4 5201-014 Sight Glass 5 5051-083 Condenser Coil X X X 5 5051-074 Condenser Coil X X X 5 5051-078 Condenser Coil X 6 5151-027 Fan Blade X X X X X X X 7 8105-039 Motor X X X X X 7 8105-030 Motor X X 8 5202-018 Accumulator 9 8000-153 Compressor X 9 8000-154 Compressor X 9 8000-155 Compressor X 9 8000-176 Compressor X 9 8000-149 Compressor X 9 8000-156 Compressor X 9 8000-157 Compressor X 10 900-190 Complete Blower Assembly X X X X 10 900-191 Complete Blower Assembly X 10 900-192 Complete Blower Assembly X X 11 114-130 Diffuser X X X X X X X 12 151-097 Blower Housing X X X X X X X 13 8106-031 Motor X X X X X 13 8106-032 Motor X X 14 8200-033 Motor Mount Band X X X X X X X 15 8200-034 Motor Mount Arms 3 3 3 3 3 3 3 16 5060-070 Evaporator X X X X 16 5060-071 Evaporator (serial no. prior to L95) X X X 16 5060-082 Evaporator (serial no. beginning L95) X X X 17 800-0215 Capillary Tube Assembly X X X 17 800-0216 Capillary Tube Assembly (s/n prior to L95) X X X 17 800-0222 Capillary Tube Assembly X 17 800-0310 Distributor Assembly X X X 18 104-795 Blower Angles X X X X X X X 19 8552-005 Capacitor 5/370 X X X X X X X 20 8605-012 Crankcase Heater 21 5651-109 Distributor 21 5651-108 Distributor 22 5651-101 TXV 22 5651-082 TXV 23 5651-064 Hot Gas Bypass Valve 24 5203-006 Receiver 25 5651-015 Head Pressure Control 26 8200-004 Motor Mount X X X X X X X 27 5152-049 Blower Wheel X X X X X X 27 5152-071 Blower Wheel X P1142A3 P1148A1 P1148A1-B P1148A1-C P1060A1 P1060A1-B P1060A1-C This Table references Exploded View on page 3 Page: 4

FUNCTIONAL COMPONENTS Drawing No Part No. Description 1 5651-016 PDV X X X 1 5651-107 PDV X X X 2 5651-051 Shut Off Valve X X X X X X 3 5201-002 Filter/Drier X X X X X X 4 5201-014 Sight Glass X X X X X X 5 5051-083 Condenser Coil X X X 5 5051-074 Condenser Coil X X X 6 5151-027 Fan Blade X X X X X X 7 8105-039 Motor X X X X 7 8105-030 Motor X X 8 5202-018 Accumulator X X X X X X 9 8000-153 Compressor X 9 8000-154 Compressor X 9 8000-155 Compressor X 9 8000-149 Compressor X 9 8000-156 Compressor X 9 8000-157 Compressor X 10 900-0190 Complete Blower Assembly X X X X 10 900-0192 Complete Blower Assembly X X 11 114-130 Diffuser X X X X X X 12 151-097 Blower Housing X X X X X X 13 8106-031 Motor X X X X 13 8106-032 Motor X X 14 8200-033 Motor Mount Band X X X X X X 15 8200-034 Motor Mount Arms 3 3 3 3 3 3 16 5060-071 Evaporator X X X 16 5060-071 Evaporator (serial no. prior to L95) X X X 16 5060-082 Evaporator (serial no. beginning L95) X X X 18 104-795 Blower Angles X X X X X X 19 8552-005 Capacitor 5/370 X X X X X X 20 8605-012 Crankcase Heater X X X X 20 8605-013 Crankcase Heater X X 21 5651-109 Distributor X X X 21 5651-108 Distributor X X X 22 5651-101 TXV X X X 22 5651-082 TXV X X X 23 5651-014 Hot Gas Bypass Valve X X X X X X 24 5203-006 Receiver X X X X X X 25 5651-015 Head Pressure Control X X X X X X 26 8200-004 Motor Mount X X X X X X 27 5152-049 Blower Wheel X X X X X X P1148A1-A/H P1148A1-B/H P1148A1-C/H P1060A1-A/H P1060A1-B/H P1060A1-C/H This Table references Exploded View on page 3 Page: 5

This page has been left blank intentionally. Page: 6

CONTROL PANEL COMPONENTS SEXP-203 This Exploded View references Tables on pages 8 and 9 Page: 7

CONTROL PANEL COMPONENTS Drawing No Part No. Description 1 8607-025 Terminal Strip X X X X X X X 2 8000-988 Wire Assembly X X X X X X X 3 8201-056 Solid State Blower Control X X X X X 3 8201-032 Blower Relay X X 4 8201-088 Compressor Control Module X X X X X X X 6 8552-005 Capacitor 10-370 X X X X 7 516-147 Control Panel X X X X X X X 8 8401-016 Contactor X X 8 8401-002 Contactor X X X X 8 8401-007 Contactor X 9 8407-034 Transformer X X X X X 9 8407-042 Tansformer X X 10 8611-006 Ground Terminal X X X X X X X 11 8607-013 Terminal Block X X X 11 8607-014 Terminal Block X X X X 12 8552-059 Capacitor 60/10-370 X 12 8552-058 Capacitor 80/10-370 X 12 8552-056 Capacitor 55/10-440 X 13 116-149 Control Panel Partition X X X X X X X 14 116-150 Terminal Block Support X X X X X X X 15 116-148 Low Voltage Box X X X X X X X 16 8607-015 Phenolic Insulator X X 17 8201-009 Blower Relay NS 4064-116 Wiring Diagram X X NS 4064-213 Wiring Diagram X X NS 4064-314 Wiring Diagram X X NS 4064-118 Wiring Diagram X NS 4064-117 Wiring Diagram NS 4064-214 Wiring Diagram NS 4064-315 Wiring Diagram P1142A3 P1148A1 P1148A1-B P1148A1-C P1060A1 P1060A1-B P1060A1-C NS = Not Shown This Table references Exploded View on page 7 Page: 8

CONTROL PANEL COMPONENTS Drawing No Part No. Description 1 8607-025 Terminal Strip X X X X X X 2 9000-988 Wire Assembly X X X X X X 3 8201-056 Solid State Blower Control X X X X 3 8201-032 Blower Relay X X 4 8201-088 Compressor Control Module X X X X X X 6 8552-005 Capacitor 10-370 X X X X 7 516-147 Control Panel X X X X X X 8 8401-016 Contactor X X 8 8401-002 Contactor X X X X 9 8407-034 Transformer X X X X 9 8407-042 Tansformer X X 10 8611-006 Ground Terminal X X X X X X 11 8607-013 Terminal Block X X 11 8607-014 Terminal Block X X X X 12 8552-059 Capacitor 60/10-370 X 12 8552-058 Capacitor 80/10-370 X 13 116-149 Control Panel Partition X X X X X X 14 116-150 Terminal Block Support X X X X X X 15 116-148 Low Voltage Box X X X X X X 16 8607-015 Phenolic Insulator X X 17 8201-009 Blower Relay X X X X X NS 4064-117 Wiring Diagram X X NS 4064-214 Wiring Diagram X X NS 4064-315 Wiring Diagram X X P1148A1-A/H P1148A1-B/H P1148A1-C/H P1060A1-A/H P1060A1-B/H NS = Not Shown This Table references Exploded View on page 7 Page: 9