Low Profile Unit Cooler
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1 Super-Flo Now available with EC Motors High Efficiency / High Reliability Low Profile Unit Cooler Publication No November, 2008 S A N I T A T I O N F O U N D A T I O N A L N A T I O N Air Defrost - 3,900 to 39,000 BTUH Electric Defrost - 3,600 to 28,000 BTUH Hot Gas Defrost - 3,600 to 28,000 BTUH Small to Medium Walk - Ins Coolers & Freezer Applications Visit us on the Web: Thomas French Dr., Scottsboro, AL Tel: (256) Fax: (256)
2 Features The Witt Super-Flo is the original low profile unit cooler that has established an industry standard as being the all purpose design for walk-in coolers, freezers and other applications. They feature an air draw-through design offering air, electric and hot gas defrost models. Sizes There are 35 sizes available with 3,700 to 39,000 BTUH at a 10 TD ranging from 740 to 4,980 cfm. One through six fan models are available. Housing Rust-free, heavy gauge, textured Aluminum casing is light weight yet durable. Each fan section is baffled to prevent short cycling of the air. The unit is designed to mount flush to the ceiling and meets all NSF requirements. Slotted hangers are provided for easy installation. Drain fittings are installed in the horizontal position to gain more usable headroom in low ceiling applications. The end panels now are hinged to open up out for easy access to both the piping and electrical ends. Optional expansion valves can be conveniently installed inside the cabinet. Coil Seamless Copper tubes are staggered and mechanically expanded into corrugated Aluminum fins and heavy gauge tube sheets to achieve maximum heat transfer and strength. Die formed fin collars provide even fin spacing. Fin spacings available are 4, 6, and 8 fins per inch. Sweat connections are standard on all models and optional field installed flare connection kits are available at no extra charge. Motors Shaded Pole motors are permanently lubricated, ball bearing, with thermal overload protection. Available in 115V, 208/230V and optional 460V, single Phase. Optional high efficiency PSC or EC motors are available in 115V and 230V. Fans Heavy duty 12 Aluminum fans are balanced to provide vibration-free operation. Our new low throw black plastic fan guards have an improved air pattern. The optional epoxy resin high throw fan guard moves air up to 50 feet. Air Defrost All models with the prefix SA are designed for use in coolers of 35 F and warmer. Complete air defrost systems for off-cycle or timed air defrost are available from Witt. High efficiency PSC or EC fan motors 460 volt motors and heaters Coated Aluminum fins or Copper Fins Baked white enamel housing 2 Optional Features Electrical Available in 115V, 208/230V, and 460V (see page 4). All components are factory wired to convenient screw-type terminal strips. A large compartment is supplied internal to the unit for all electrical components and is easily accessible by removing the end panel. All models are UL & cul listed. Electric Defrost Available on all models with the prefix SE. Designed for use where electric heat is used to defrost. Placement of the heaters internal to the coil allows for an extremely rapid and efficient defrost. This arrangement enables the heat to be conducted through the fins from the center out for an even defrost pattern. All heaters are wired to a terminal strip to allow a quick field change-over from single phase to three phase, 230V to 460V and vice versa. A lower heater is installed close to the drain pan for fast, reliable drainage. A defrost termination thermostat (DT) terminates the defrost cycle when the temperature is satisfied. A heater safety thermostat is installed to prevent heaters from overheating above 75 in case of DT failure. All heaters are flexible and can be easily replaced within 12 inches of the end of the units. A fan delay thermostat is supplied to allow the warm coil to cool after a defrost cycle prior to the fans turning on. Complete electric defrost refrigeration systems are available from Witt. Hot Gas Defrost Two types available - Re-Evap models with the prefix SH and reverse cycle with the prefix SG. All models include a fixed DTFD factory wired and a hot gas drain pan circuit to defrost the drain pan. On all Hot Gas models, the drain fitting is located on the left-hand rear of the unit when facing the fan guards. Re-evap models include a Heat Exchanger-Re-Evaporator shipped together with the unit for field installation. Complete Re-Evap Refrigeration Systems are available from Witt. Contact factory for piping information. Epoxy resin high throw guards for up to 50 ft. Reheat kits (not UL listed) Factory mounted expansion valves
3 WITT s EC motors bring the benefits inherent to unit bearing motor design to the refrigeration Unit Cooler market. Large oil resevoir Totally enclosed construction Journal bearing machined into the cast iron endbell Spiral grooved shaft pump guarantees positive oil circulation Threaded shaft uses hubless fan blade. Energy Savings per Motor by Changing to More Efficient Unit Cooler Motors (based on Energy Cost of $0.10 per kwh) Subtract 6% from total savings for medium temperature air defrost units that run 24 hours per day. SP = 1/20 HP Shaded pole motor (Standard motors) PSC = 1/20 HP PSC motor (Optional motors available at additional cost) EC = 50 Watt Electronically Commutated motor (Optional motors available at additional cost) Nomenclature S A A - E Super-Flo Type of Defrost Motor Code E = Electronically Commutated P = Perm. Split Capacitor S = Shaded Pole A = Air Defrost E = Electric Defrost H = Hot Gas Re-evap G = Hot Gas Rev. Cycle Number of fans Fins per inch BTUH in hundreds Voltage Code A = 115V D = /1/60 E = /3/60 F = 460/1/60 3
4 Air Defrost / Specifications 4 8 FPI 6 FPI 4 FPI BTUH Total Fan Motor AMPS - 1 Phase Model 25 F S.T. CFM Standard Motor Optional PSC Motor Optional ECM Motor Number 10 TD 12 TD 115V 230V 460V 115V 230V 115V 230V SA ,100 4, SA ,300 6, SA ,600 7, SA ,600 9,100 1, SA ,700 11,600 1, SA ,600 12,700 1, SA ,200 14,600 1, SA ,400 16,100 1, SA ,000 19,200 2, SA ,500 23,400 2, SA ,200 25,400 3, SA ,400 31,700 2, SA ,500 33,000 3, SA ,800 38,200 4, SA ,000 46,800 4, SA ,900 4, SA ,800 5, SA ,800 7, SA ,000 8,400 1, SA ,700 10,400 1, SA ,500 13,800 1, SA ,500 17,400 2, SA ,000 20,400 2, SA ,200 23,000 3, SA ,000 27,600 3, SA ,500 29,400 4, SA ,500 35,400 4, SA ,500 41,400 4, SA ,200 5, SA ,400 10,100 1, SA ,500 12,600 1, SA ,000 15,600 2, SA ,000 20,400 3, SA ,500 25,800 4, SA ,500 30,600 4, * PSC = Permanent Split Capacitor EC = Electronically Commutated Motor Note: All fan motors are wired for single phase supply voltage. Ordering Information Required It is vital that the information listed below is given with each evaporator order. Orders without this information may be delayed. Evaporators with options such as solenoid and expansion valves will not be processed until all the required information is given. (1) Model Number (2) Type of motor (3) Voltage, frequency and phase of motors and heaters (when applicable) (4) Refrigerant type (5) Evaporator temperature (6) Evaporator T.D.
5 Electric Defrost / Specifications BTUH 10 T.D. Motor Amps 1 Heater Amps 2 Model Evaporator Temperature CFM Standard PSC ECM 208/230V 460V Number V 460V 230V 230V 1 PH 3 PH 1 PH Watts SE ,400 3,600 3,700 3, ,000 SE ,900 4,100 4,300 4, ,000 SE ,400 4,600 4,800 5, ,000 SE ,700 6,000 6,200 7,000 1, ,600 SE ,100 7,500 7,800 8,700 1, ,600 SE ,700 9,200 9,600 11,500 1, ,000 SE ,400 12,000 12,500 14,500 2, ,000 SE ,300 14,000 14,600 17,000 2, ,000 SE ,000 16,400 17,100 19,200 3, ,000 SE ,600 18,500 19,200 23,000 3, ,000 SE ,000 21,000 21,800 24,500 4, ,000 SE ,300 24,500 25,500 29,500 4, ,000 SE ,600 28,000 29,100 34,500 4, ,000 SE ,500 3,700 3,800 4, ,000 SE ,800 7,200 7,500 8,400 1, ,000 SE ,100 8,500 8,800 10,500 1, ,000 SE ,000 10,500 10,900 13,000 2, ,000 SE ,300 14,000 14,600 17,000 3, ,000 SE ,100 18,000 18,700 21,500 4, ,000 SE ,400 21,500 22,400 25,500 4, ,000 (1) All fan motors are wired for single phase. (2) For 208/230 volt models, heaters are wired as standard for single phase on 1 through 4 fan models. 5 and 6 fan models are wired 3 phase. 460 Volt models are only available in single phase and are compatible with all 3 phase systems. 6 FPI 4 FPI Hot Gas Defrost / Specifications 6 FPI 4 FPI Model Number BTUH 10 T.D. Evaporator Temperature CFM Standard Fan Motor Amps 1 PSC ECM Re-Evap HEA Re-Evap Rev. Cycle V 230V 460V 115V 230V 115V 230V Unmtd. SH16-36 SG ,400 3,600 3,700 3, A SH16-41 SG ,900 4,100 4,300 4, A SH16-46 SG ,400 4,600 4,800 5, A SH26-60 SG ,700 6,000 6,200 7,000 1, A SH26-75 SG ,100 7,500 7,800 8,700 1, A SH26-92 SG ,700 9,200 9,600 11,500 1, A SH SG ,400 12,000 12,500 14,500 2, A SH SG ,300 14,000 14,600 17,000 2, A SH SG ,000 16,400 17,100 19,200 3, A SH SG ,600 18,500 19,200 23,000 3, A SH SG ,000 21,000 21,800 24,500 4, A SH SG ,300 24,500 25,500 29,500 4, A SH SG ,600 28,000 29,100 34,500 4, A SH14-37 SG ,500 3,700 3,800 4, A SH24-72 SG ,800 7,200 7,500 8,400 1, A SH24-85 SG ,100 8,500 8,800 10,500 1, A SH SG ,000 10,500 10,900 13,000 2, A SH SG ,300 14,000 14,600 17,000 3, A SH SG ,100 18,000 18,700 21,500 4, A SH SG ,400 21,500 22,400 25,500 4, A (1) All fan motors are wired for single phase 5
6 Physical Data Hot Gas connections only apply to the SH models. Installation Notes: (1) Install 12 away from back wall. (2) Drain connection on SA and SE units are centered on drain pan; and on the left end (facing air discharge) on SH and SG units. (3) For long air throw requirements, specify high throw fan guard. (4) Unit height at drain end of hot gas models is as follows: 1,2, and 3 fan models = 15-7/8, 4,5, and 6 fan models = 16-1/4. 6
7 Electric Defrost Kits Model 1 Unit Cooler Per System 2 Unit Coolers Per System 3 Unit Coolers Per System Number 230V 460V 230V 460V 230V 460V SE16-36 ED-10 ED-12 ED-20* ED-22 ED-30 ED-32 SE16-41 ED-10 ED-12 ED-20* ED-22 ED-30 ED-32 SE16-46 ED-10 ED-12 ED-20* ED-22 ED-30 ED-32 SE26-60 ED-10 ED-12 ED-20* ED-22 ED-30 ED-32 SE26-75 ED-10 ED-12 ED-20* ED-22 ED-30 ED-32 SE26-92 ED-10 ED-12 ED-20* ED-22 ED-30 ED-32 SE ED-10 ED-12 ED-20* ED-22 ED-33 ED-32 SE ED-10 ED-12 ED-20* ED-22 ED-33 ED-32 SE ED-10 ED-12 ED-23* ED-22 ED-35 ED-32 SE ED-10 ED-12 ED-23* ED-22 ED-35 ED-32 SE ED-11 ED-12 ED-23* ED-22 ED-35 ED-34 SE ED-11 ED-12 ED-23* ED-22 ED-35 ED-34 SE ED-11 ED-12 ED-23* ED-22 ED-35 ED-34 SE14-37 ED-10 ED-12 ED-20* ED-22 ED-30 ED-32 SE24-72 ED-10 ED-12 ED-20* ED-22 ED-30 ED-32 SE24-85 ED-10 ED-12 ED-20* ED-22 ED-30 ED-32 SE ED-10 ED-12 ED-20* ED-22 ED-33 ED-32 SE ED-10 ED-12 ED-23* ED-22 ED-35 ED-32 SE ED-11 ED-12 ED-23* ED-22 ED-35 ED-34 SE ED-11 ED-12 ED-23* ED-22 ED-35 ED-34 Electric defrost kits consist of components that are necessary to control the defrost cycle. The optional kits are available as a factory installed option when ordered with a condensing unit. Not all Ed-Kits are available for all condensing unit models. The contents of each kit is described below, along with the function of each component. * - 1/2 through 3 HP models require ED-210 or ED-213. Electric Defrost Kits KIT NO. TIMER AUXILIARY SWITCH BLOCK-OUT RELAY DEFROST CONTACTOR FAN CONTACTOR SEQUENCING RELAY ED10-230/ A ED11-230/ A ED12-460/ A 1-25A 1 ED / A 1 ED / A 1 ED / A ED20-230/ A 2 ED22-460/ A 1-25A 2 ED23-230/ A 2 ED23-230/ A 2 ED30-230/ A 3 ED32-460/ A 1-25A 3 ED33-230/ A 3 ED34-460/ A 1-25A 3 ED35-230/ A 3 Timer: Initiates the defrost cycle. Also used as a override protection for defrost termination. Auxiliary Switch: Is mounted on the compressor contactor and prevents the defrost contactor from operating whenever the compressor is energized. Block-Out Relay: Serves the same function as auxiliary switch. Used when defrost contactor is not required (lower wattage single phase only). Defrost Contactor: Carries amperage load for heaters. Fan Contactor: Used with 460V motors or when 230V motors are wired 3 phase. Sequencing Relays: Provides interconnection of multiple unit coolers on a single system so that each unit cooler is allowed to individually terminate defrost on temperature. ED35-230/ A 3 1 For use with 2 evaporators, 1/2 through 3 HP G-series systems ONLY! 7
8 1/2 Through 80 HP COMPLETE REFRIGERATION PACKAGES AIR DEFROST ELECTRIC DEFROST HOT GAS DEFROST CONTACT YOUR WITT REPRESENATIVE FOR DETAILS Super-Flo Low Profile Unit coolers Inter-Flo Medium Profile Unit Coolers Polar-Flo High Capacity Warehouse Unit Coolers Proline Cond. units 1/2-6 HP WD-Series Condensing Units 3-15 HP WV-Series Condensing Units HP Visit us on the Web: Thomas French Dr., Scottsboro, AL Tel: (256) Fax: (256)
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