1. Machining Machinery & Production Equipment Machining of sophisticated machine parts especially from stainless steel, aluminum and copper with dimensions from 20 to 3000 mm. CNC Combined milling-turning-machines 1 Milling-turning center Deckel Maho DMC 200 FD Pallet pool with total 5 pallets (Ø 1850 mm) High-speed spindle 10,000 rpm Magazine for 180 tools Simultaneous 5-axis-machining 1 Milling-turning center Mandelli 8 U/T Pallet pool with total 6 pallets (1000x1000 mm) Magazine for 200 tools 4 Turning-drilling-milling center Voest M30G Lathe chuck machining (no stationary support) With tail spindle, tool system KM40 Max. turning diameter Ø 250 mm Magazine for 48 tools 1 Turning-milling center Voest M60G Lathe chuck machining (no stationary support) With tail spindle, tool system KM63 Max. turning diameter Ø 500 mm Magazine for 80 tools Length Width Vertical 1800 2000 1100 1400 1150 1100 800 420 80 2000 670 300 CNC Milling 1 Milling machine Pama FMC 130-2 pallets (1600x1600 mm) - 2 pallets (2000x2000 mm) - 1 pallet (3000x3000 mm) - Magazine for 220 tools Length Width Vertical 3500 800 3000 Seite 1 von 8 01.02.2008
1 Milling machine Pama AT 130/3 Clamping area 2000x1600 mm 1 Milling machine Pama AT 130 Clamping area 1550x1350 mm 1 Milling center Deckel Maho MC 600 U 2 pallets (630x500 mm) Magazine for 120 tools Simultaneous 5-axis machining 1 Milling center Deckel Maho DMU 70 evolution Clamping area 700x 500 mm High-speed spindle 18,000 rpm Magazine for 92 tools Simultaneous 5-axis-machining 1 Milling center Deckel Maho DMU 100-T Clamping area 1500x800 mm / Ø 800 mm High-speed spindle 12,000 rpm Magazine for 32 tools Simultaneous 5-axis-machining 2 Milling centers Deckel Maho DMC 60-U Pallet pool with total 48 pallets (630x500 mm) High-speed spindle 18,000 rpm Magazine for 180 tools Simultaneous 5-axis-machining 3500 750 2350 2050 750 1950 660 600 500 750 600 520 1080 710 400 600 700 600 CNC Turning 2 Universal lathes Gildemeister CTX 400 1 Universal lathe Gildemeister CTX 600 1 Universal lathe Böhringer DUS 560 (cycle control) Ø Length 205 600 420 1000 500 1000 Seite 2 von 8 01.02.2008
Conventional Turning Ø Length 2 Lathes Schaublin 102 N VM 200 450 1 Lathe Oerlikon Böhringer VDF DUE 560 520 1000 1 Lathe VDF 500 1500 Conventional Drilling Ø Depth 1 Column drill Webo 75 400 1 Column drill Otto Müller 25 150 Raw Material Sawing Vertical Width 1 Band saw machine Brown S.N. 270 + AP 750 210 210 1 Fully automatic band saw Kasto HBM 360 360 360 Sheet metal work 1 Circular form bending machine Ø 50 mm max. shell width 300 1 Circular form bending machine Ø120 mm max. shell width 1000 1 Mechanical press brake max. 3000 1 Notching machine Boschert LB 15 K 8/33 max. cutting length 225 X 225 Seite 3 von 8 01.02.2008
2. Welding Brazing Gluing - Annealing Economical and secure jointing of stainless steel, aluminum and copper guaranteed by professional preparation of the joint faces. Welding 20 TIG welding units WIG < 450 A 3 MIG welding units MIG / MAG < 400 A 1 Plasma welding unit < 100 A 1 Longitudinal seam robot For seams up to 3000 mm length < 400 A 2 Cranes 5'000 kg Various alignment and clamping plates up to 3000 X 3000 mm 2 WIG orbital welding systems < Ø20 mm Vacuum annealing and vacuum brazing Usable range (mm) Ø Length 1 vacuum oven MOV 1600 900 900 1 vacuum oven MOV 600 900 900 1 vacuum oven MOV 3 190 300 Flame brazing Autogenous equipment, conventional HF Brazing HF brazing generator HF 15 workpiece dimensions by arrangement Seite 4 von 8 01.02.2008
3. Cleaning and Surface Technology Workspace (mm) Height Width Length 1 Washing machine Amsonic 3380 3200 Ø 4500 1 Washing machine Gfo 1680 2150 2150 1 Shot blasting unit 3000 2900 3000 5500 2 Shot blasting units 800 500 600 800 2 Aluminum oxide (pure corundum) blasting units 500 600 800 1 Laser marker Vector Mark Com. 1064 nm 380 350 700 4. Assembly Clean assembly areas for subassemblies up to complete turn-key systems with emphasis in mecatronics and pneumatics. Special infrastructure and know-how for the requirements of highvacuum technology and the IT industry. Prototypes to medium-sized batches. Customized testing and packing. Assembly area 1 (bigger assemblies / systems) approx. 1000 m 2 Crane capacity 10,000 kg Assembling area 2 (smaller assemblies) ca.1500 m 2 Crane capacity 6,000 kg In both assembling areas: Dust-free assembly rooms with individual cleanness fields Air is filtered five times per hour Testing methods: -Vacuum leak test with Helium -Final pressure test -Residual gas analyses with quadrupole mass spectrometer -Electrical system tests -Magnetic field test -Water flow measurement up to 10-10 mbar up to 1x10-8 mbar l/s Seite 5 von 8 01.02.2008
5. Dimensional Control 1. Air-conditioned Measuring Room Class 2 VDI/VDE 2627 Surface 200 m 2 Equipment: 3-Coordinate Measuring Machine HEXAGON Global Advantage Accuracy: MPE (µm) = 4.5+(L/200) Sensing device: Renishaw SP600 Software: PC-DMIS Data exchange: VDAS,IGES,DXF,DWG,STEP,XYZ IJK, SAT,STL,DES 2000 X 4000 X 1500 mm Equipment: 3-Coordinate Measuring Machine Brown & Sharpe DEA Scirocco Accuracy: E (µm) = 3.8+4.5x(L/1000) 3-Coordinate Measuring Machine Tesa Gage 2000 Accuracy : E (µm) = 4.0+L/200 Vertical measuring column Tesa Micro Hite with granite surface plate Portable CCM FaroArm Platinum Accuracy: ± 0.02 mm Measuring range Portable CCM FaroArm Platinum Accuracy: ± 0.013 mm Measuring range Calibration and high-precision measuring device Mahr 828 Accuracy: ± 0.001 mm Portable Surface Measurement device Diavite Profile Projector Mitutoyo 1500 x 1000 x 900mm 410 X 510 X 460 mm 900 mm 1500 X 2000 mm Ø2400 mm Ø1200 mm 200 mm Seite 6 von 8 01.02.2008
6. Data Transmission For CNC-Programming To plot: To plot: on request SAT-, IGES-, STEP, STL, DXF Files PDF, JPG, TIF DXF, DWG, POSTSCRIPT 7. Investitionen 2007/2008 Turning-Milling- Drilling Center Voest Millturn MG-40G: With tail spindel Parts with diameter Ø 450mm Investment 2007 Komplettbearbeit. Voest Millturn M65: Turning-Milling-Drilling Center with stationary support and tail stock Parts with diameter Ø 680mm Investment 2007 Seite 7 von 8 01.02.2008
2 Waldrich MultiTec 3000 HC und 4000 HC Milling & Drilling Center with Masterhead- Konzept and Linearpalettenpool Designed for massiv cutting in Aluminium Parts up to length 4000mm Investment: End 2008 Mandelli SPARK 1600X Milling Center with Masterhead-Konzept Designed for massiv cutting of Aluminium 6 Palettes, parts with sizes up to 1500mm Investment: End 2008 Seite 8 von 8 01.02.2008