Feeder and Feeding Systems



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Feeder and Feeding Systems

Contents Feeding and Feeding Systems ProductOverview Solutionsforyourbusiness Datasheet ChecklistFeederspecification Referencelistcustomersfeedersystems Packagingsolutionsandsystemsforflatproducts

Product overview Feeding and collating systems

Special feeders and options for complete solutions Adding an accessory from the extensive range of options to a feeder can make it easy to integrate the feeders into an existing line DRUM VACUUM & SLIDING FEEDER TSA Drum vacuum feeder ideal for folded and stitched articles such as brochures, magazines and embossed products like greeting cards. LSA sliding feeder for the separation of thick brochures and catalogues. Suction exit extension exact product guidance and complete access to the entire surface of the product for printing, labelling or control purposes. Buffer rake counting and guided stacking of products onto transport belts, into processing or ZTM collating machines. Fan-Magazine perfect for the stacking and separation of products that are folded or boosted on one side. Autoloader shingled placing of products (inline or 90 ) on an autoloader to increase feeders autonomy. The autoloader is available with different lengths. Motor driven floor stand height adjustable for flexible connection to different processing machines. Special formats All Köra-Packmat feeders can be designed to meet your special formats - wide products of more than 1000 mm can be fed. C u s t o m e r s p e c i f i c S p e c i a l D e s i g n s for the integration into existing production lines

Feeder Technology for Separation and Feeding of flat products Innovative and Industry-Specific FRICTION FEEDER Fricton feeders from Köra-Packmat are unique and used for the separation and feeding of almost all flat products. EF-235 EasyFeeder the low cost entry model. This feeder is perfect for small feeding rates and ideal for dispensing single sheets and product inserts. BF-300 BasicFeeder for medium speed range with high quality basic equipment. The BF-300, AF-300 and AFS-300 are equipped with the unique patented Köra-Packmat 3-S-System: this central adjustment system to different product thicknesses allows the fastest and combined automatic adjustment of all relevant parameters (air gap, exit extension, magazine shaft) and thus offers best change-over times achievable. AFS-300 AdvancedFeeder Servo This servo-driven feeder excels in the precise positioning of products within the whole speed range of up to 1400 products/min. AF-300 AdvancedFeeder This feeder can dispense a wide range of flat products up to a maximum product thickness of 30 mm. PICK & PLACE FEEDER PPR Pick & Place Rotatory feeder is a special suction feeder with 4 heads, mounted star-shaped in 90. This feeder is suitable for the horizontal or vertical placing of products through rotatory motion and used for the handling of products with delicate surface. PPWA Pick & Place Feeder specifically designed for the careful dispensing of sensitive products such as trays, sachets, CDs and embossed surfaces where friction needs to be avoided.

Complete solutions Feeding and upgrading systems from a single source Feeding and Marking Unit This system feeds and marks different flat products. Marking units such as labellers, ink jets, thermal transfer printers etc. can be integrated. PrintS Marking system Modular handling, printing and control system. Ideal for Late stage customizing of products. The suction belt offers highest flexibility to integrate a variety of modules. Options Camera systems for product traceability and control (Track & Trace), barcode reading systems, ejection stations for faulty products, different stacking systems for easy product handling. ZTM Compact collating machine Different feeders are integrated into a collating machine: types and numbers of feeders are application specific. The feeders dispense their products onto the collator on which stacks are created. These stacks are automatically conveyed to the processing machine. Technical modifications reserved 11/2010 Integrated special equipment The Köra-Packmat Engineering designs customer specific special equipment. Individual product feeding and integration into existing machine lines all from one single source. Detailed technical specifications are available at: www.koera-packmat.de Köra-Packmat Maschinenbau GmbH Gewerbestraße 4 78667 Villingendorf Germany Tel.: +49 741 9283 0 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de

We have your solution Feeding and collating systems Packaging Food industry Print / Paper Pharma / Cosmetics Product marking / labelling Mailing / Fulfillment

Feeders for all segments with an extensive range of options and components for each individual requirement Product feeding with standard feeders from the new feeder generation: Easy-, Basic- and Advanced Feeder... or by means of tailor-made special constructions for the integration into existing customer machines. Feeders with individual outfeed systems can be integrated into all production processes via Köra-Packmat Engineering. of products directly into cartons or onto running transport belts of mailing and collating machines. Assembling of a wide range of products catalogues, inserts, invoices etc. for warehouse application and fulfilment. Batching & Placing Fulfillment Counting & Stacking of products with creation of accurate piles or batch counting with gap creation onto a conveying system for easy product processing (wrapping, banding etc.)

Feeders for all industries small, oversized, round, rectangular, uneven, coated Köra-Packmat separates your product! Small products Special Products Multiple folded products Round leaflets Delicate products e.g. stamps, photo paper, blister, CDs. Wide & oversized products up to 1000 mm and more of product samples, sachets, CDs etc. into magazines or onto a carrier material such as cartons, giftcards, medical cans etc. The products are accurately positioned with the AFS-300 Servo and glued via hot melt. Accurate Affixing Collating of many different types of products onto a collating line (ZTM) with diverse feeders. Counted stacks of papers, labels, assortments of greeting cards, envelopes, indexes, playing cards, instruction manuals etc. can be collated and assembled.

Platforms for all requirements The basis for product finishing, printing, verification. Marking & Verification The basis for all requirements Köra-Packmat feeders are used by many global machine builders and on in-house machine platforms. As the expert in machine construction, Köra-Packmat offers a variety of transport- and collating systems. Functioning as the basis for any modules for product marking, labelling and verification, the in-house Engineering fully assembles all required components to one automated line. Printing systems Complete systems offer an optimum product finishing and differentiation via Late stage customizing in the last production step. Especially high quality products can be individualized and personalized by the combined product separation, transport and marking system. Diverse printing systems such as Ink-Jet-, drop-ondemand- or thermo transfer are used. Labelling systems As a low-cost version, different labelling systems can be placed directly onto the feeder s exit extension and integrated into existing production lines. For sophisticated demands, an offline stand-alone system is ideal. The Köra-Packmat high end product covers high speed labelling requirements and product handling by means of an integrated stacking device and flighted belt or shingling exit conveyor. Technical modifications reserved 01/2011 Product verification Barcode scanners or camera systems monitor the product presence or verify the print quality. By the combination of a print and reading system, the print can be checked with the Track & Trace -system against the datafile. The system is able to read serial numbers, datamatrix-, pharmacodes etc. Technical specifications & information about - Feeding & collating systems - Print platforms - Film wrapping machines - Ultrasonic-sealing-systems are available at: www.koera-packmat.de Köra-Packmat Maschinenbau GmbH Gewerbestraße 4 78667 Villingendorf Germany Tel.: +49 741 9283 0 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de

Datasheet EF-235 EasyFeeder Friction feeder Feeder for easy feeding of flat products Design and characteristic features: Feeding width 235 mm standard Modular, compact industrial machine design Simple, clear and user-friendly Single product feeding Easy feeding of the products Central air gap adjustment from 0.1 up to 5 mm Missing sheet detection by product run-time monitoring for Min. stack monitoring in the magazine Product magazine for loading is easily accessible Individual adjustable stack support Infinitely adjustable feeding speed up to 40 m/ min Drive actuated via DC motor Control: Autonomous microprocessor control Protection type IP 40 Adjustable feeding speed Fault message indication by way of illuminated RESET button OPTIONS: Piece counter up to 99 pcs. (not exchangeable) Start sensor for external start pulse Pulse generator Floor stand

EF-235 Friction feeder Technical Data (Standard configuration) Formats (special formats possible): Belt speed/ feeding performance (continuous mode / cycled), depending on product: Product passage: Magazine loading: (depending on the product): Drive: Control: Supply voltage / Power input: min. 80 x 60 mm, max. 300 x 235 mm (short side forward) 40 m/min. (continuous) / up to 60 cycles/min. (A5, cycled) min. 0.1 mm, max. 5 mm, paper quality min. 80 g/m² Standard 200 mm, DIN A4 max. 50 mm max. load DC-Motor Microprocessor 230 V / 50 Hz, 200 VA Dimensions (W x D x H) / Weight: 336 x 646 x 320 mm (Feeder + Control + exit extension) / approx. 19 kg Dimensions EasyFeeder, Feeding width 235 mm: 09 / 2009 Subject to technical modifications Options: Counter function: Start sensor: Pulse generator: Floor stand: Level control: Additional signal lamp: 1 99 pcs. for external start pulse For setting of cycle speed Movable and vertically adjustable +/- 50 mm In stacking magazine or autoloader For optical error display / status display KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 D-78667 Villingendorf / Deutschland Phone: +49 741 9283 22 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre D Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg

Datasheet BF-300 BasicFeeder Friction feeder The feeder for flat products (paper, cardboard, plastic, film, etc.) in the middle performance range Design and characteristic features: Feeding width 300 mm standard Product feeding single User-friendly and easy fine product gap setting by means of mechanic position displays 3-S-System: Exact air gap adjustment of all parameters via digital setting display unit (patent pending) Counterrotating separating rollers, equal abrasion of the friction rolls Missing sheet detection by product length control Min. stack monitoring in the magazine Product magazine 300 mm easily accessible for loading Individual adjustable and readjustable stack support Swivelling exit extension 150 mm with flat belts Infinitely adjustable feeding speed Drive actuated via powerful DC motor Scales for easy readjustment at all setting units Control: 2-line LC-Display User guidance and status display in 9 languages (German, Engl, French, etc.) Microprocessor control Protection type IP 40 PLC-Interface, 15 pins Self-control functions Fault message indication by way of signal lamp and display Preset of the start pulse (high/low) Product length setting for doublesheet control Product stop position adjustable Blowing air follow-up time settable from 0 to 300 ms Electrical and electronic connectors of plug-in type Ruggedly designed machine frame, anodised aluminium, non-corrosive steel Low noise level Specification according to EC machinery directive, CE-conformity

BF-300 BasicFeeder Friction feeder Technical Data (Standard configuration) Formats (special formats possible): min. 60 x 50 mm (short side leading), max. 350 x 300 mm (short side leading), Feeding speed/ feeding performance (depending on product): Product passage (depending on product): max. 80 m/min. / up to 80 products/min. (DIN A4, cycled) min. 0.1 mm, max. 12 mm, paper quality min. 80 g/m² Magazine loading: (depending on the product): Drive: Control: Supply voltage / Power input: Standard 300 mm, DIN A4 max. 50 mm max. load DC-Motor Microprocessor, PLC control, error warning, Ready-to-operate relay V/A, etc. 230 V / 50 Hz, 300 VA Air supply: 6 bar, dry, non-oiled air; connection ¼ " only required, when equipped with vacuum suction chamber or support rake Dimensions (W x D x H) / Weight: 801 x 408 x 434 mm / approx. 40 kg, depending on equipment Dimensions standard unit, Feeding width 235 mm: Options: 09 / 2010 Subject to technical modifications Exit extension: - Length 300 mm, 500 mm, Inclination up to 90, plus customized versions - adjustable lateral guides Feeding width: 250, 350, 400 Product support extension: Double sheet control: Vacuum suction chamber for friction belt: Support rake: Magazining Magazine stack: Autoloader: Stacking tray: Start sensor: Level control: Signal lamp: Floor stand: Further: Up to max. 500 mm, special measures on request Electromechanic / electrically / ultrasonic solution With vacuum pump or multi ejector With self-control, blowing air and safety switch 600 mm (depending on product) 500 up to 3.000 mm, Option: vertical stacking magazine Stacking height 200 mm, with limit stop For external start pulse In stacking magazine / autoloader For optical error display / status display; 1, 2, or 3 colours - Movable and vertically adjustable +/- 50 mm - Electrically adjustable Special versions on request KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 D-78667 Villingendorf / Deutschland Phone: +49 741 9283 22 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre D Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg

Datasheet AF-300 AdvancedFeeder Friction feeder The universal feeder for flat products (paper, cardboard, plastic, film, etc.) Can be integrated in paper converting, subsequent processing and wrapping machines Design and characteristic features: Feeding width 250 or 300 mm standard Product feeding single or counting User-friendly and easy fine product gap setting by means of electronic displays 3-S-System: Exact air gap adjustment of all parameters via digital setting display unit (patent pending) Counterrotating separating rollers, equal abrasion of the friction rolls Missing sheet detection by product length control Min. stack monitoring in the magazine Product magazine 600 mm easily accessible for loading, with integrated signal lamp Individual adjustable and readjustable stack support Swivelling exit extension 150 mm with flat belts Infinitely adjustable feeding speed Drive actuated via powerful DC motor Scales for easy readjustment at all setting units Control: 2-line LC-Display User guidance and status display in 9 languages (German, Engl, French, etc.) Microprocessor control Protection type IP 40 PLC-Interface, 15 pins Piece counter preselection with SET / ACT comparison Selectable operation mode cycled or continuous Self-control functions Fault message indication by way of signal lamp and display Preset of the start pulse (high/low) Product length setting for doublesheet control Product stop position adjustable Blowing air follow-up time settable from 0 to 300 ms Electrical and electronic connectors of plug-in type Ruggedly designed machine frame, anodised aluminium, non-corrosive steel Low noise level Specification according to EC machinery directive, CE-conformity

AF-300 AdvancedFeeder Technical Data (Standard configuration) Formats (special formats possible): Feeding speed/ feeding performance (Cont. / cycled) (depending on product): Product thickness: Magazine loading: (depending on the product): AF-250 min. 25 x 60 mm (long side leading), max. 350 x 250 mm (short side leading) Max. 180 m/min. / up to 1400 products/min. (continuous) / up to 600 prod. / min. (cycled) Min. 0.1 mm, Max. 30 mm, paper quality min. 60 g/m², depending on product Standard 600 mm AF-300 min. 25 x 60 mm (long side leading), max. 350 x 300 mm (short side leading) Max. 180 m/min. / up to 1400 products/min. (continuous) / up to 600 prod. / min. (cycled) Min. 0.1 mm, Max. 30 mm, paper quality min. 60 g/m², depending on product Standard 600 mm Drive: DC-Motor, infinitely controllable DC-Motor, infinitely controllable Control: Microprocessor control, PLC control, functions for piece counter, cont. running, selfcontrol, error warning, etc. Supply voltage / Power input: 230 V / 50 Hz, 300 VA 230 V / 50 Hz, 300 VA Microprocessor control, PLC control, functions for piece counter, cont. running, selfcontrol, error warning, etc. Air supply: (only required for vacuum chamber and stacking rake) 6 bar, dry, non-oiled air; connection ¼ " 6 bar, dry, non-oiled air; connection ¼ " Dimensions (W x D x H) / Weight: 801 x 358 x 701 (Exit extension 150 mm, Standard stack height) / approx. 45 kg Dimensions standard unit, Feeding width 300 mm: 801 x 408 x 701 (Exit extension 150 mm, Standard stack height) / approx. 48 kg 09 / 2010 Subject to technical modifications Options: Exit extension: - Length 300 mm, 500 mm, Inclination up to 90, plus customized versions - Variants with vacuum exit extension, adjustable lateral guides, blowing air jet Feeding width: Product support extension: Double sheet control: Vacuum suction chamber for friction belt: Support rake: Magazining Magazine stack: Autoloader: Stacking tray: Start sensor: Level control: Signal lamp: Floor stand: Further: 250 up to 1200 mm, Special formats possible Up to max. 1000 mm Electromechanic / electrically / ultrasonic solution With vacuum pump or multi ejector With self-control, blowing air and safety switch 800 mm / 1200 mm (depending on product) 500 up to 3.000 mm, Option: vertical stacking magazine Stacking height 200 mm, with limit stop For external start pulse In stacking magazine / autoloader For optical error display / status display; 1, 2, or 3 colours - Movable and vertically adjustable +/- 50 mm - Electrically adjustable, feeding height 750-1200 mm Special versions on request KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 D-78667 Villingendorf / Deutschland Phone: +49 741 9283 22 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre D Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg

Datasheet AFS-300 AdvancedFeeder Servo Standard / Lettershop Feeder for feeding and glueing machines, for precise positioning of products onto carrier materials Design and characteristic features: Feeding width 300 mm standard Single feeding and optional counting Feeding at the exact position and/or glueing of the products 3-S-System: Exact air gap adjustment of all parameters via digital setting display unit (patent pending) Contra-rotating separating roll Product run-time monitoring for missing sheet detection Product magazine easy accessible for loading Min. stack monitoring in the magazine Individually adjustable and tiltable stack support Infinitely adjustable feeding speed Highly dynamic drive via AC servo motor Intermediate belt for products smaller than feeding length 60 mm Exit extension 300 mm with flat belt, width 20 mm and knife edge for exact feeding Upper part of the exit extension is tiltable Spring mounted pressure bar with rolls, tiltable with upper part of the exit extension Adjustable lateral guides Shortened lateral plates, reinforced version Encoder included Control: PLC Control Operator guidance and status display via touch screen display (with graphics capability) Continuous mode operation selectable Function test for self-diagnosis Fault message indication by way of signal lamp and display Adjustment of the product length for double sheet detection Adjustable product stop position Operator language selectable in 5 languages Electric plug-type connections External synchronization of belt speed via incremental encoder Lettershop version: Pneumatic vibrator at stack support Vacuum module for friction belt, with multiejector Adjustable pressure rollers after exit extension Start light barrier for external start pulse Glue applicator trigger function

AFS-300 AdvancedFeeder Servo Standard / Lettershop Version Technical Data (Standard configuration) Format range (special formats possible): min. 25 x 60 mm, max. 300 x 335 (L x W) Speed/ feeding performance (depending on product): Product passage: Magazine loading (depending on product): Drive: Control / Display: Supply voltage / Power consumption: Max. 150 m/min. / up to 1,400 products/min. (continuously) / up to 600 products/min (cycled) Min. 0, 1 mm, max. 30 mm, paper grade min. 60 g/m² Standard 600 mm, Option 800 mm / 1,000 mm AC servo motors, infinitely adjustable, position accuracy up to +/- 1.5 mm PLC control, with touch screen, monochrome, display 117 x 63 mm, resolution 260 x 140 pixels 230 V / 50 Hz, 300 W, separate switch cabinet Compressed-air connection: 6 bar dry, oil-free air, connection 1/4 " Dimensions (W x D x H) / Weight: 505 x 995 x 944 mm (only feeder, exit extension 300 mm, standard stack height) / about 36 kg, without autoloader, depending on the design Dimension standard machine, feeding width 300 mm: 05/2011 Technical modifications reserved Options: Exit extension: Up to 500 mm, inclination up to 90 Feeding widths: Support extension: Double sheet detector: Magazine loading Autoloader: Level control: Warning lamp: Base: Higher feeding performance: 250 to 500 mm, special formats possible Up to a maximum of 700 mm, special dimensions upon request - Mechanical / electrical - Ultrasound sensor 500 mm to 3,000 mm, optionally vertical magazine for autoloader In the stack magazine 3 colours Movable and vertically adjustable +/- 50 mm, Movable with electrically driven height setting, setting range +/- 200 mm 220 m/min. KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Germany Phone.: +49 741 9283 22 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg

Product specification Product specification/brochures for friction feeders Product specification products / brochures for friction feeders For friction feeder, model LB Applications for friction feeders General product specification Format range: Product thickness: Material: - - - - - - Product specification

Product specification Product specification/brochures for friction feeders General product specification Weight of products/brochures: Stability: Folded brochures: Feeding direction: Cutout: Surface: Product profile (examples) - - No - No - No - No - No - No Product edges: Product form: Max. 3 mm No Not Product specification

Product specification Product specification/brochures for friction feeders General product specification Wrapped products: Blister packs: Tubular bag /Sachets: Wrapped cards: - Products samples with brochures / CD s: Bulk mails / envelopes: Brochures, bonded: Spenderichtung Product specification

Product specification Product specification/brochures for friction feeders General product specification Packages wrapped in shrinked foil: Glued cardboards: Cardboards: Product specification

Product specification Product specification/brochures for friction feeders Folded cards for brochures (examples) Kind of folding / feeding direction / / / Description Glue dot Photos of examples Product specification

Product specification Product specification/brochures for friction feeders Kind of folding / feeding direction / / / Description Glue dot Photos of examples Product specification

Data sheet LSA Sliding feeder Feeder for brochures and catalogues Design and characteristic features: Feeding width 335 mm standard Single or multi product feeding Exact air gap adjustment of the separating slides via micrometer screws Belt conveyor with carriers for separation, adjustable in height by knurled nuts Product run-time monitoring for missing sheet detection Product magazine for loading is easily accessible Min. stack monitoring in the magazine Exit extension 300 mm, horizontal version Infinitely adjustable feeding speed Drive actuated via DC servo-motor As assembly version or with own, movable frame (option) RS 232-Interface Controller: Microprocessor control PLC interface, 15 pins Operator guidance and status indication by 2-line LC display Preselection for piece number with NOM/ACT comparison Continuous mode operation selectable Function test for self-diagnosis Fault message indication by way of signal lamp and display Preselection of the start pulse (high/low) Adjustment of the product length for double sheet detection Adjustable product stop position Follow-up time of the air blast signal adjustable from 0 to 300 ms Operator language selectable Electric and electronic plug-type connections Options: Tacho-generator control for external synchronization of the conveyor speed

LSA sliding feeder Technical Data (Standard configuration) Format range (special formats possible): Min. 210 x 60 mm, max. 300 x 335 Belt speed/ feeding performance (continuous mode / indexed), depending on product: Product passage: Magazine loading (depending on product): Drive: Control: Supply voltage / Power input Dimensions (W x D x H) / Weight: Max. 150 cycles/min. Min. 2 mm, max. 30 mm 230 mm stack height DC servo-motors, infinitely controllable Microprocessor control, PLC interface, functions for no. of pieces, continuous mode, self-diagnosis, fault message etc. 230 V / 50 Hz / 300 VA 965 x 463 x 460 mm (exit extension 300 mm) / approx. 54 kg, depending on design Dimensions for standard model, feeding width 350 mm: Options: 05/2009 Technical modifications reserved Tacho-generator control: Magazine loading Autoloader: Stacking tray: Start light barrier: Level control: Warning lamp: Base frame: FW 520T, for signal 0 to 10 V 500 mm to 3,000 mm Stacking height up to 200 mm, level control For external start pulse In the stack magazine 3 colours Movable and vertically adjustable +/- 50 mm, Movable with electrically driven height setting, setting range +/- 200 mm KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Germany Phone.: +49 741 9283 22 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg

Data sheet PPR Pick & Place rotative feeder Vacuum feeder for application of brochures, sachets and samples on carrier sheets Design and characteristic features: Product format up to 148 x 210 Vacuum feeder with 4 vacuum gripper arms Horizontal or vertical product infeed Driven by AC servo motor Product separation through stroke and rotation movement Vacuum air generation via vacuum ejector valves with vacuum control switches Immediate stop of the feeder, if product is missing Single-feeding Feeding velocity 120 cycles/min, in cycle mode (depending on product) Warning lamp Controller: PLC control unit, with separate switch cabinet Fault message indication by way of signal lamp and via PLC-interface to the machine control unit. Electrical and electronic plug-type connectors Options: Servo linear slide for vertical positioning (multiple deposit positions available)

PPR rotative feeder Technical Data (Standard configuration) Format range (special formats possible): Velocity (depending on product): Product loading (depending on product): Drive: Control: Supply voltage: Compressed-air connection / Air consumption: Dimensions (L x W x H) / Weight: 65 x 40 mm up to 148 x 210 (feeding width x feeding length) Max. 120 cycles/min., cycle mode With autoloader, or vertical magazine AC servo motors, infinitely adjustable PLC control 3 x 400 V / 50 Hz, 6 A 6 bar, dry, oil-free air; connection ¼ " at the compressed air supply unit of the machine; Vacuum air generation by vacuum ejector valves with vacuum control switches; Air consumption approx. 410 l / min. Approx. 1812 x 660 x 860 mm / approx. 150 kg, without base frame Dimensions for PPR with autoloader 1500 mm (Application sample): 07/2009 Technical modifications reserved Options: Feeding widths: Warning lamp: Magazine loading: Start light barrier: Level control: Base frame: Special formats available on request 3 colours Vertical stack magazine For external start pulse In the stack magazine Movable and vertically adjustable +/- 50 mm, Movable with electrically driven height setting, setting range +/- 200 mm KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Germany Phone.: +49 741 9283 22 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg

Data sheet PPWA Warehouse Pick & Place vacuum feeder Feeder for CDs and CD cards, Brochures, Advertising supplements, Catalogues, Sachets, Sample rates, a.o Design and characteristic features: Feeding width 85 to 220 mm Single or multi product feeding Damage-free feeding of CDs and CD cards and similar data carriers Operation as stand-alone module or within a machine possible Product magazine for loading and monitoring is easily accessible Product in upright position, lateral picking position by vacuum suction unit Stacking length in the magazine to a maximum of 2000 mm Drive actuated via DC motor Power supply 230V/ 50 Hz Generation of the vacuum by integrated injector Missing product detection by vacuum monitoring Protective shielding of the gripper arm by protective hood Controller: Microprocessor control PLC interface, 15 pins Operator guidance and status indication by LC display Preselection for piece number with NOM/ACT comparison Continuous mode operation selectable Function test for self-diagnosis Fault message indication by way of signal lamp and display Infinitely adjustable feeding speed Preselection of the start pulse (high/low) Adjustable product stop position Follow-up time of the air stream signal adjustable from 0 to 300 ms Operator language selectable in German, English or French Electric and electronic plug-type connections

PPWA warehouse feeder Technical Data (Standard configuration) Formats (special formats possible): Min. 85 x 55 mm, max. 220 x 220 Feeding performance (continuous mode / indexed), depending on product: Up to 120 products/min. (indexed) Product thickness: Magazine loading (depending on product): Drive: Control: Supply voltage / Power input: Max. 10 mm Horizontal/inclined stacking of the products Magazine length L = 700 mm, L = 2000 mm DC motor, infinitely controllable Microprocessor control, PLC interface, functions for piece number, fault message etc. 230 V / 50 Hz / 200 VA Compressed-air connection: 6 bar dry, oil-free air, connection ¼ " Dimensions (W x D x H) / Weight: 1300 x 700 x 580 mm (standard stack height) / approx. 60 kg, depending on design Dimensions for standard model, feeding width 220 mm: 03/2011 Technical modifications reserved Options: Feeding widths: Stack magazine adjustment: Belt drive: Magazine loading Start light barrier: Base: Special formats possible Centrally, with adjustment spindle and feeding width indication In stacking magazine For external start pulse Movable and vertically adjustable +/- 50 mm, Movable with spindle adjustment +/-200 mm, Movable with electrically driven height setting, setting range +/- 200 mm KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Germany Phone.: +49 741 9283 22 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg

Data sheet TSA-2 Rotary vacuum feeder Feeder for the feeding of booklets and brochures in film wrapping machines Design and characteristic features: Product format: min. 90 x 100 mm (L x W), transv. max. 420 x 297 mm (L x W), transv. Product feeding from magazine or stream feeder band Product separation by means of cam controlled grippers and vacuum unit Depositioning of the products by means of an exit extension with flat belt Feeding speed max. 200 cycles per minute (depending on product) Feeding process monitoring via light barrier in the exit extension and immediate stop in case of incorrect feeding process Monitoring of stack magazine level Monitoring of stack magazine minimum stack Exact guidance of products by means of triple flat belt guidance Infinitely adjustable feeding speed, presetting by means of input at the operator panel with touchscreen Drive by AC servo motor Direct feeding of products to the further processing machine Controller: PLC control, connectable via machine s docking station Function test as concerns filling level, minimum stack and missing sheet Fault message indication by means of signal lamp and PLC interface to machine control Electric and electronic plug-type connections (machine docking station)

TSA-2 rotary vacuum feeder Technical Data (Standard configuration) Format range (special formats possible): min. 90 x 100 mm (L x W), transv. max. 420 x 297 mm (L x W), transv. Speed (depending on product): Magazine loading (depending on product): Drive: Control: Supply voltage: Compressed-air connection: Dimensions (W x D x H) / Weight: Max. 200 cycles/min. Stack height max. 250 mm AC servo motor, infinitely controllable PLC interface, control by input at the operator panel with touchscreen 3 x 400 V / 50 Hz / Nominal current 10A 6 bar, dry, oil-free air, connection 1/4 " to the compressed-air connection of the machine approx. 828 x 685 x 786 mm / depending on version and equipment Dimensions for TSA-2 (basic version): 03/2011 Technical modifications reserved Options: Buffer rake pneumatically: Autoloader: Moveable base: Docking station connection: The products are placed on the rake before feeding to the machine (assortment) For magazine loading with more products transport belt length from 500 mm to 2000 mm For variable use of the feeder at the wrapping machine (only possible in case of connection to different docking stations) For variable use at wrapping machines (only in connection with movable base) KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Germany Phone.: +49 741 9283 22 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg

Data Sheet CDF 100 CD-Spindle feeder CD spindle feeder for the feeding of blanc CDs and DVDs in film wrapping machines Design and characteristic features: Product diameter standard 120 mm Product feeding and separation directly from CD spindle Gripper arm for separation with 90 division Rotary plate with 8 spindle magazines Maximum spindle capacity of 150 pcs. per spindle Feeding rate of maximum 100 cycles per minute Possible application of most commercial spindle types Control of the feeding process (gripper arm) and immediate operation break, if an erronous feeding process occurs Manual spindle replacement during operation. Continuous operation through automatic changing of the spindle magazine by the rotary plate, as soon as the spindle magazine in feeding position is empty Minimum level control of the CD spindle magazine in feeding position Infinitely variable feeding rate, default value by master control of the wrapping machine Drive actuated via DC servo drive Installation at lateral infeed transport unit or at the collating machine (ZTM)of the VMC 105 Direct feeding of the CD into the wrapping machine Control: PLC interface, connected via docking station to the machine Operator guidance and status display by 2-line LC display Preselection for feeding rate Preselection of Operation in Automatic mode / Manual mode Function control for self-diagnosis Function control of the components carrier cylinder, gripper and gripper plate, suction gripper and gripper spindle Error indication via signal lamp and control display Electric and electronic plug-type connections Options: Parameter setting via external PLC

CDF 100 spindle feeder Technical Data (Standard configuration) Format range (special formats possible): Feeding rate / (depending on format size): Product gripper: Magazine loading (depending on product): Drive: PLC control: Power supply: Compressed-air connection: Dimensions (W x D x H) / Weight: Max. diameter 120 mm Max. 100 Prod./min. Star-shaped, 90 division, Suction gripper for separation Rotary table with 8 spindle magazines, max. 150 CDs per spindle DC servo drives, infinitely variable PLC control, functions for feeding rate, AUTOMATIC mode, MANUAL mode, function control 230 V / 50 Hz 6 bar dry, oil-free air, connection ¼" at pressure air supply of the wrapping machine Approx. 950 x 650 x 1580 mm (extended outfeed 150 mm, standard stack height) / approx. 200 kg, depending on equipment Dimensions standard configuration: 04/2008 Technical modifications reserved Options: Other product formats: - Mini-CD 8 cm - OBC (Optical Business Cards) KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Germany Phone.: +49 741 9283 22 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg

Data sheet Feeding and Labelling unit Labeller Exit extension 500mm LB-2 feeder Barcode scanner Printer blow off unit for wrong product codes Shingled outfee conveyor Complete solution for various product marking Design and characteristic features: Control Unit: Feeding and labelling of packing material like e.g. folding cardboard boxes or diverse flat products Integration of various components like e.g.: - Labelling unit - ink-jet systems - drag mark detectors and others Base material supply via feeder (inline or at an angle of 90 to the line) Continuously running flighted belt conveyor for the transport through the test and marking stations Quickly running transfer belt for hand-over to the stacking module or following processing machine PLC interface, 15 pin Operator guidance and status indication by LC display Preselection for piece number with NOM/ACT comparison Fault message indication by way of signal lamp and display Selectable operator language in German, English or French Electric and electronic plug-type connections Own microprocessor control for transport conveyor, shingled outfeed conveyor and transfer station Level detection in the feeder magazine and in the stacking magazine Options: Tacho-generator control for external synchronization of the conveyor speed Parameter setting via external PLC (number of pieces, start signal, etc.)

Feeding and Labelling unit Technical Data Format range (special formats possible): Min. 150 x 100 mm, max. 400 x 450 Speed (depending on product): Product passsage: Magazine loading (depending on product): Drive: Control: Supply voltage: Max. 100 cycles/min. Min. 1 mm, max. 30 mm Feeder: Standard 580 mm, option 800 mm / 1,000 mm piling conveyor 2,000 mm long, usable width approx. 450 mm DC servo-motors, infinitely controllable stepper motors for conveyor belts Microprocessor control, PLC interface, functions for no. of pieces, continuous mode, self-diagnosis, fault message etc. own control for transport conveyor and shingled outfeed conveyor 400 V / 50 Hz Compressed-air connection 6 bar dry, oil-free air, connection ¼ " depending on the feeder design Dimensions (W x D x H) / Weight: Approx. 4,000 x 430 x 1,800 mm (design as on layout plan) weight depends on the design Dimensions complete system: Exit extension 500mm LB-2 feeder Labeller Printer Barcode scanner Blow off unit for for wrong product codes Schuppenauslageband Shingled outfeed conveyor 2011/02 Subject to technical modifications ca. 430 ca. 850 max.350 ca. 350 ca. 960 1500 ca. 1000 ca. 3570 Options: Options feeder: Integration of peripheral devices: Stacking tray: Shingled outfeed conveyor: Due to data sheet of feeder Upon request For deposition and manual take-off of the products With preselection and product counter for magazine loading of the products KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 22 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg

Datasheet Feeding and Affixing Unit Drum vacuum feeder LHP Servo feeder Shingled outfeed conveyor 2000 mm Hot melt application module Positioned glueing of flat products on cardboard bases Design and characteristic features: Feeding, application of adhesive stripes with hotmelt application module and following feeding of the product and pressing against cardboard base. Integration of various components like e.g.: - Labelling unit - ink-jet systems - drag mark detectors and others - barcode systems Feeding of the cardboard bases via feeder (inline or at an angle of 90 to the line) Continuously running vacuum conveyor for the transport through the hotmelt stations and dispensers Vacuum feeder for applying product like e.g. lotion samples, sachets, post cards, chip cards, booklets on the cardboard bases. Quickly running shingled outfeed conveyor for hand-over to the stacking module or following processing machine Controller: PLC interface, 15 pin Operator guidance and status indication by LC display Preselection for piece number with NOM/ACT comparison Fault message indication by way of signal lamp and display Selectable operator language Electric and electronic plug-type connections Own microprocessor control for vacuum conveyor and autoloader Level detection in magazine of the feeder. Options: Tacho-generator control for external synchronization of the conveyor speed Parameter setting via external PLC (number of pieces, start signal, etc.)

Feeding and Affixing Unit Technical Data Format range (special formats possible) Speed (depending on product) Product passage: Magazine loading (depending on product): Drive: Control: Supply voltage: Min. A6, max. A5 Max. 100 cycles per min. Min. 1 mm, max. 30 mm Feeder: Standard 580 mm, option 800 mm / 1,000 mm Vacuum conveyor 2,000 mm long, usable width approx. 500 mm DC servo-motors, infinitely controllable Microprocessor control, PLC interface, functions for no. of pieces, continuous mode, self-diagnosis, fault message etc. own control for stream feeder band and stream transition conveyor 400 V / 50 Hz Compressed-air connection 6 bar dry, oil-free air, connection ¼ " Dimensions (W x D x H) / Weight: Approx. 4,500 x 1150 x 1,800 mm (design as on layout plan) weight depends on the design Dimensions complete assembly: Drum vacuum feeder LHP Servo feeder Hot melt application control Shingled outfeed conveyor 2000 mm 2011/02 Subject to technical modifications Glue application nozzle Vacuum exhaustion belt Switch cabinet Options: Opening and closing switch Integration of peripheral devices: Piling magazine and outfeed at the end of the conveyor Transfer module at the end of the conveyor: For folded cardboard carrier material Labelling machine, print systems, upon request For deposition and manual take-off of the products For hand-over to processing machine KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 D-78667 Villingendorf / Germany Phone.: +49 741 9283 22 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg

Data sheet PC 100 Pouch Cutter Pouch Cutter for linked bags separation of desiccant, product samples, etc. Design & characteristic features: Compact cutting system, with a machine velocity of approx. 100 cycles per minute Secure cutting and accurate feeding of linked bags Product feed by external supply from cardboard Cycling cutting system, pneumatic driven Precise separation of the products at the printmark by synchronisation with the transport unit. Exact positioning of the products onto product conveyor belts Direct mounting on different transport systems Flexible application by modular control system Complete protective cover Performance data: Speed: max. 100 (Depending on Products/min. product / format) (1.000 / h) Format range: Min. 20 x 40 mm; Max. 150 x 200 mm Short setup times Infinitely adjustment of format sizes Options: Product control by camera system Hot glue applicator unit for application of the bags onto articles and packages Scanning of bag chain glue joint Integration of a sealing station, for sealing of end and begin of the linked bag chain Product supply by unwinding roll Floorstand, height-adjustable Encoder interface for synchronized feeding Multi-feeding 20 mm 150 mm 200 mm Running direction 40 mm Min. Max.

PC 100 Technical data (Standard configuration) Format range (Special formats possible): min. 40 x 20 mm, max. 200 x 150 (L x B) Speed (depending on product and format): Product thickness (depending on product and format): Repeat accuracy (depending on product and format): Product characteristics: Magazining (depending on product): Drive: Control unit: Supply voltage / Power consumption: Pressure air supply: Dimensions (W x L x H) / Weight: Up to 100 Products/min., approx. 6.000 Products /h Max. 20 mm +/- 1.5 mm Fine grained, coarse grained, gel-like External supply from cardboard (Option: Unwinding roll) Servo motor, infinitely variable PLC control, functions for continuous run, self-diagnosis, Error message, etc. 230 V / 50 Hz / 300 VA Air connection ½ / 6 bar Approx. 830 x 700 x 280 mm approx. 50 kg Dimensions Standard unit: Application Mounting plate Infeed pouch chain 05/2009 Subject to Technical modifications Control unit KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 D-78667 Villingendorf / Deutschland Phone.: +49 741 9283 22 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg

Data sheet PC 300 Pouch Cutter Pouch Cutter for linked bags separation of desiccant, product samples, etc. Design & characteristic features: Special cutting system, with a machine velocity of approx. 250 cycles per minute Secure cutting and accurate feeding of linked bags Product feed via unwinding roll or external supply Rotating cutting system, driven by servo motor Precise separation of the products at the printmark by synchronisation with the transport unit. Exact positioning of the products onto product conveyor belts Feeding height individually adjustable Flexible application by modular drive and control techniques Complete protective cover Performance data: Speed: max. 250 (Depending on Products/min. product / format) (15.000 / h) Format range: Min. 60 x 30 mm; Max. 150 x 74 mm Feeding direction: short side leading Short setup times Infinitely adjustment of format sizes Options: Product control by camera system Hot glue applicator unit for application of the bags onto articles and packages Scanning of bag chain glue joint Integration of a sealing station, for sealing of end and begin of the linked bag chain 30 mm 74 mm 60 mm 150 mm Running direction Min. Max.

PC 300 Technical data (Standard configuration) Format range (Special formats possible): min. 60 x 30 mm, max. 150 x 74 (L x B) Speed (depending on product and format): Product thickness (depending on product and format): Product characteristics: Magazining (depending on product): Drive: Control unit: Supply voltage / Power consumption: Pressure air supply: Dimensions (W x L x H) / Weight: Up to 250 Products/min., approx. 15.000 Products /h Max. 6 mm Fine grained, coarse grained, gel-like Roll unwinding or external supply Servo motors, infinitely variable PLC control with touch screen 400 V / 3 Ph. / N / PE / 50 Hz / 5 KVA Air connection ½ / 6 bar Approx. 1370 x 1000 x 2600 mm approx. 500 kg Dimensions Standard unit: 02/2009 Subject to Technical modifications KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 D-78667 Villingendorf / Deutschland Phone.: +49 741 9283 22 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg

Data sheet Floorstand for Friction feeders Motor-driven height-setting Motor-driven Lift Floorstand for all friction feeders Design and characteristics: Height setting: 450 mm Load: 1500-3000 N Incl. base plate, moveable Lifting column for continuous height setting Multi Control unit: - Operating pad with 6 keys and display for height indication and parameter setting - Up to 3 different height positions can be saved in memory Base plate for feeders with assembly preparation for friction feeders Driven by DC Motor Voltage supply 230V / 50 Hz Height: Technical Data: Lifting distance: Lifting velocity: Max. load: Short load: Drive: Control unit: Voltage supply / Power consumption: 750 mm - 1200 mm (Depending on design) 450 mm (Depending on design) max. 8-13 mm/s (Depending on design) 1500-3000 N (Depending on design) Mmax. = 200 Nm DC Motor, continuously controllable Memory / Synchro 24 V - 230 V ~ 50/60 Hz max. 120 W Operating temperature: -20 C bis +60 C Weight: 50 kg - 60 kg (Depending on design) 03/2011 Technical modifications reserved KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Germany Phone.: +49 741 9283 22 Fax: +49 741 9283 80 feedersystems@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg

N E W S L E T T E R Labelling of folded boxes with hologram label Overview AFS-300 friction feeder with flighted belt conveyor Labelling module Camera control system Rejection unit Exit conveyor This feeding and labelling unit is used to apply a hologram label onto a folded box. The AFS-300 AdvancedFeeder separates the single folded and Feeds them onto a 2 m flighted belt conveyor. The fed product is properly positioned onto the belt and a hologram label is is applied by a labelling module. The camera monitoring system that is installed after the labeller is checking the following parameters: a) Availability of the label b) Proper positioning of the label In case the label is missing or the position is incorrect, the product is exited into a rejection box. The exit conveyor with integrated gap creation function enables the creation of a stack with selectable quantity. (e.g: 50 products per stack) and thus offers the operator friendly handling of the products. Process: Feeding of the product KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 sales@koera-packmat.de www.koera-packmat.de Labelling KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg September 2011

N E W S L E T T E R Label control Stacking of the products You may watch a video this unit under: http://www.youtube.com/watch?v=5c4cgquauom For any questions, do not hesitate to contact us- Know How from Your expert for feeding and collating systems KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 sales@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg September 2011

N E W S L E T T E R Labelling module for phone cards Overview AFS-250 friction feeder Suction belt Labelling module Camera control system Rejection unit Exit conveyor Another feeding and labelling module left our production area! The module was built to feed phone cards in format CR80 with an AFS-250 friction feeder. In order to increase the feeders autonomy, the feeder was equipped with a 2 m autoloader on a floorstand. The cards are guided on a vacuum exit extension with 1.200 mm length and are transported underneath the labelling module. PIN and PUK of the phone card is covered with a label and afterwards controlled via a camera monitoring system. KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 sales@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg September 2011

N E W S L E T T E R Wrongly labelled products are automatically transported into a lockable rejection box. On a 2 m shingling exit conveyor the products can be stacked in the requsted quantity (e.g: 50 cards) with a gap between each stack. Video: http://www.youtube.com/watch?v=yebssa0ov-a Do you have any similar requests? Do not hesitate to contact us! Know How from Your expert for feeding and collating systems KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 sales@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg September 2011

N E W S L E T T E R Köra-Packmat strengthens its business in the food industry The food industry is an important segment for our feeders and collating systems, which gains more and more importance. Numerous projects have already been realized in the food industry: Overview PC-300 PouchCutter Docking station for bottle wrapping line Inserter module for bottle wrapping line Separation system PouchCutter PC-300 Press release LEBENSMITTELTECHNIK 01/2011 Pick & Place: Feeding of trays Exact positioning on cans Proper feeding is an important module towards automating. Köra-Packmat Maschinenbau GmbH, Villingendorf THE EXPERT in feeding and collating systems for flat products met the challenge separation of 3-D products - of Molkerei Alois Müller Milch GmbH & Co KG. In 3 lines a number of 12 yoghurts shall be charged with a pouch of sugar and cinnamon and controlled accordingly. Herefore, Köra-Packmat uses the PouchCutter PC-300 pouch dispenser. This special cutting system separates the endless pouches at a speed of up to 300 cycles/min. A servo-driven transport belt forwards the yoghurts underneath the PouchCutter PC-300. Via hot melt the pouches are fixed accurately onto the yoghurt cans in 3 rows at one time. Afterwards a camera system controls the presence and the content of the pouch. KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 sales@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg May 2011

N E W S L E T T E R Beverage industry Project 1- Docking station The task was to integrate a feeding system in form of a docking station into the existing beverage wrapping machine, where a six-pack shall be accompanied by a merchandising product. (e.g. CD, Panini picture etc.). The challenge is to feed the product between the wrapping film and the arriving six pack. Docking station Project 2 Inserter Module By means of a specially designed vertical and horizontal transport belt, the products are forwarded into the vertical magazine shaft of the feeder, which separates the products into the individual exit extension. Here, the products are transferred to an inserter module. Inserter Module KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 sales@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg May 2011

N E W S L E T T E R Feeding of trays The feeding of 3-D trays for cheese, sausages, meat is handled by our PPWA Pick & Place feeder. This feeder is ideally suited for sensitive surfaces such as CDs, sachets etc. Video Link: http://www.youtube.com/watch?v=kveq3ktgzlo Exact positioning of round cuttings The LHP (new generation AFS servo) friction feeder enables the feeding of round cuttings onto cans. A product sensor recognizes the arrival of a can and generates a feeding impulse, so that the product is fed with max. accuracy onto the can. Video Link: http://www.youtube.com/watch?v=wk1dndu5tbc KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 sales@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg May 2011

N E W S L E T T E R Folding unit for large cover sheets, size A2 Overview AFS-500 friction feeder AdvancedFeeder Servo AFS-500 & Folding unit Special infeed Pneumatic transfer FOLDING UNIT This unit folds large cover sheets at a definded position and with a defined length. Afterwards the folded sheet is accurately positioned onto a carrier material (wooden panel, etc.). Because of the size and heavy weight of the sheets, a special infeed was created to transport the sheets. From the first stack, the top sheet is always taken via pneumatic suction heads and forwarded to the feeder. The AdvancedFeeder is built with a feeding width of 500 mm to separate the large sheets but also sheets of a size of 150 mm. KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 sales@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg March 2011

N E W S L E T T E R Inside the feeder, the sheets are moved forward to the feeders exit extension, in which the folding unit is integrated. The fed product is folded at a defined position in an angle of 90. The length of the folding edge is variable and can be adjusted via the electric control unit. Finally the folded product is fed out of the feeder and accurately positioned onto the carrier material, which is approaching onto an external machine conveyor. Final product Video Link: http://www.youtube.com/watch?v=ag8vcqfo8uq Know How from Your expert for feeding and collating systems KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 sales@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg March 2011

N E W S L E T T E R Compact solution for the marking of cartons Overview AF-250 friction feeder AdvancedFeeder + Inkjet Printing System + Exit conveyor Inkjet Printing system Max. 120 cycles/min. Product size: Min. 60 x 40 mm Max. 300 x 300 mm Köra-Packmat, the expert for feeding and collating systems manufactures a compact feeding and marking system for flat products. Others upon request The friction feeder AF-250 AdvancedFeeder with integrated 3-S-System* is equipped with a special magazine for cartons that are higher on one side and can thus be stacked and separated systematically. The cartons are aligned on the feeder s exit conveyor via lateral guiding. The Inkjet Printing System, mounted on this exit conveyor marks the product with single-line information such as article number and expiry date. Other printing applications are possible. Instead of the Inkjet Printing System, any embossing or labelling system could be integrated. Afterwards, the products are transferred to the exit conveyor. Upon request, the products can be counted and stacked so that they can be transported directly into a wrapping or further processing machine. * exact adjustment of all parameters (air gap, exit extension and magazine) to the requested product thickness via digital display (Patent pending) KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 sales@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg February 2011

N E W S L E T T E R Video Link: http://www.youtube.com/watch?v=pls1wypn1tk Know How from Your expert for feeding and collating systems KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 sales@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg February 2011

N E W S L E T T E R Gluing and labelling unit PHARMA Customer requirement: A small multilateral brochure, outserts and booklets available in book style or glued on one side shall be fixed together in a number of 3 pieces. Single product: 2-10 mm multilateral, closed with a label on one side Overview ZTM collating line 5.600 mm 3 x AF-250 Advanced Feeder Hot melt gluing station Camera control system Highspeed labeller Single product: 2-10 mm Book style, 1 page bonded, 1 side open Exit conveyor A ZTM collating line, length 5.600 mm is equipped with 3 friction feeders, model AF-250 AdvancedFeeder with a feeding width of 250 mm each. Each feeder contains a brochure in a defined language: e.g: feeder 1: German, Feeder 2: English, Feeder 3: Spanish. Each feeder separates and feeds one brochure onto the ZTM collating line, where the brochures in different languages are grouped together to one stack. The line covers 2 different applications: a) Fixation of 3 brochures with hot melt against each other After a brochure has been fed out of the feeder onto the ZTM collating line, a hot melt point is applied on top of the brochure and the next brochure that is fed out of the second feeder is thus fixed against the first brochure. The same process is done with brochure no 3, so that finally 3 brochures with 3 different languages are fixed against each other.. 3 brochures glued against each other: up to 100 pieces/minute KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 sales@koera-packmat.de www.koera-packmat.de Product: 2-10 mm, packet height max. 30 mm 3 pieces fixed with hot melt against each other KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg September 2011

N E W S L E T T E R b) Fixation of 3 brochures with label on each side 3 brochures are fed on top of each other and positioned properly. A high speed labeller applies a label on the left and a second label on the right side of brochures and a folding unit folds the edges around the product. Labelling of the sides for product fixation: up to 50 pieces/minute Product: 2-10 mm, packet height max. 30 mm, 3 products on top of each other, labelled on each side PICTURE GALLERY: Each feeder contains a brochure with another Language (e.g: feeder 1: German, feeder 2: English, feeder 3: French). After each feeder a Camera system is mounted to control if the brochure is printed with the demanded language Version 1: The 3 brochures are glued and fixed against each other with a hot melt point and a pressing roll supports the fixation KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 sales@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg September 2011

N E W S L E T T E R Version 2: 3 brochures are fixed together with a label on the left and on the right hand side to join the products together A pressing unit first guides the label bottom-up and then presses the label on top of the product Know How from Your expert for feeding and collating systems KÖRA-PACKMAT Maschinenbau GmbH Gewerbestrasse 4 78667 Villingendorf / Deutschland Phone.: +49 741 9283 0 Fax: +49 741 9283 30 sales@koera-packmat.de www.koera-packmat.de KORA-PACKMAT ASIA Pte Ltd 3 International Business Park #04-32 Nordic European Centre Singapore 609927 / Singapore Phone: +65 6890 6672 Fax: +65 6890 6674 sales@kora-packmatasia.com.sg www.kora-packmatasia.com.sg September 2011

Feeder specification Date: Customer: Feeder Type: QTY: Date of delivery: Max. feeding width: 250 mm 300 mm 350 mm Other Products: Formats Thickness/ weight Feeding direction 1. 2. 3. 4. Original Products: already available will de delivered not available Stacking magazine: Height: mm Feeding configuration: single feeding counting 2 decades 3 decades Feeding performance: Products/Min. Cycles/Min. Products/cycle Options: Exit extension: 150 mm 300 mm Other Pneumaticbufferrake: Shinglingconveyor:... 1000mm 1500mm 2000mm Control of niveau: Start light barrier: Electro-mechanical double card control: Suction module: Stacking magazine height: mm Transferbeltforproducts<60mm Standard configuration Special configuration Manual(language): Others: Layout: yes no signed (Name/ID code) Status 09/2008/jd

Referenzliste Kunden Anlegersysteme / Reference List of sold Feeder Systems Land/Country Kunde/Customer: Ort / Location: Deutschland / Germany 3 S Packaging Technology GmbH Dietmannsried A&R Carton GmbH Königsbrunn Alpma (Alpenland Maschinenbau GmbH) Rott am Inn Anthon GmbH Flensburg Apetito AG Rheine Atlantic Zeiser Emmingen August Storck KG, Halle Avery Dennison Zweckform Oberlaindern/Valley Bayer HealthCare AG Leverkusen BBK GmbH Etikettier- und Sondermaschinenbau Beerfelden Airlenbach Beiersdorf AG Hamburg Bertelsmann Gütersloh BÖWE SYSTEC AG Augsburg CP Schmidt Kaiserslautern DATEV eg Nürnberg Deutsche Milcafe GmbH Rathenow Edelmann Systemverpackung GmbH Heidenheim Emkon Systemtechnik Projektmanagement GmbH Kirchlinteln Freudenberg Haushaltsprodukte Augsburg Fuji Packaging GmbH Hamburg GABA Produktion GmbH Lörrach GHP Direct Mail GmbH (Swiss Post Solution GmbH) Bamberg Hansgrohe Schiltach Heidelberger Druckmaschinen AG Heidelberg Herlitz PBS AG Berlin Hilti GmbH Kaufering HOCH GmbH Oblatenfabrik Bürgstadt Horst Schreckhase GmbH & Co. KG Spangenberg Humana GmbH (Milchwirtschaftliche Industriegesellsc Herford Kallfass GmbH Nürtingen-Zizishausen KHS AG Kleve Knauf Perlite GmbH Dortmund KOCH Pac-Systeme GmbH Pirmasens Kohmann GmbH & Co. KG Mettmann Kraft Foods Deutschland GmbH Bremen Kuka Systems Gmbh Augsburg LeoMat GmbH Witzhave Leunisman GmbH Hannover Lohmann & Rauscher GmbH & Co. KG Neuwied Meiller GHP GmbH Schwandorf Michel Verlag GmbH Ottweiler Milupa GmbH Fulda MMP Mayr-Melnhof Packaging (CP Schmidt) Kaiserslautern

Referenzliste Kunden Anlegersysteme / Reference List of sold Feeder Systems Land/Country Deutschland / Germany Kunde/Customer: MOHN Media - Mohndruck GmbH Mühlbauer AG Müller Martini Druckmaschinen GmbH Novosis AG (Acino AG) Odenwälder Marzipankonditorei Otto Künnecke Paul Hartmann AG Prewa Verpackungsmaschinenbau GmbH Prinovis GmbH & Co. KG Punica Getränke GmbH Reckitt-Benckiser Roche Diagnostics GmbH ROVEMA Verpackungsmaschinen GmbH Ruhlamat Automatisierungstechnik SCA Packaging Deutschland Seidenader Maschinenbau GmbH SES (Straßburg-Etikettier-Service) GmbH SIG Combibloc Systems GmbH Smurfit Kappa Baden Packaging Sonopress GmbH Stark Druck GmbH + Co. Theegarten-Pactec TOSS GmbH & Co. KG Unilever Deutschland GmbH Robert Klingel GmbH + Co. KG Versandhaus Walz GmbH W. u. H. Küchle GmbH & Co. KG Weidenhammer Packungen GmbH & Co.KG Wenz Gerhard Maschinenbau WEYHMÜLLER Widmann Maschinen e.k. Wilhelm Fischer Spezialmaschinenfabrik GmbH Wolf Verpackungsmaschinen GmbH ZAHORANSKY AG Ort / Location: Gütersloh Roding Maulburg Miesbach Schneeberg Holzminden Heidenheim Buseck Nürnberg Hamburg Ladenburg Mannheim Fernwald Marksuhl Pirmasens Markt Schwaben Buchholz Linnich Weisenbach Gütersloh Pforzheim Dresden Alten-Buseck Heppenheim Pforzheim Bad Waldsee Günzburg Hockenheim Karlsruhe Neu-Ulm Schlierbach Durach Lich-Birklar Todtnau-Geschwend

Referenzliste Kunden Anlegersysteme / Reference List of sold Feeder Systems Land/Country Europa/ Europe Übersee/ Overseas Kunde/Customer: 3 Suisses Bossar S.L. Coca-Cola Beverages COGESAL MIKO Esatec Eurotickets Fuji Packaging Graficon Maschinenbau GmbH Herbert Walker and Son Ltd. HEWLETT-PACKARD Howard Smith Paper (Trade Paper) Intropak Karton-Pak Knapp Logistik Automation GmbH Kostwein Maschinenbau GmbH Laboratoires Urgo SAS Lego System A/S Maury Eurolivres MMP Mayr-Melnhof Packaging Group Nuova DIZMA Srl. Oberthur Technologies SA Pfizer (Mc Neil AB) PIMEPACK S.P.A. Playmobil Malta Ltd. RAYMOND LAURENT Romkuvert SAG Imprimerie Schmucker S.r.l. Schur SEDA ITALY S.p.A. Sitronics microelectronic solutions Spitze AB SSI Schäfer PEEM GmbH Stralfors AB Ulma Packaging Unilever Ice Cream & Frozen Food Unilever Italia Ice Cream & Frozen Food Volpak Packing Machines Wikpol Sp.z.o.o. Wintermans Hisago Kern International Inc. Kuo Kau Paper Products Co. Ltd. Nichiban Ort / Location: Toufflers, France Spain Austria France Puymoyen, France Italy Denmark Wittenbach, Switzerland United Kingdom Netherland, USA United Kingdom Poland Poland Hart bei Graz, Austria Klagenfurt, Austria France Billund, Denmark France Austria Italy France Sweden Italy Malta France Romania Saverne, France Italy Denmark Italy Russia Sweden Graz, Austria Ljungby, Sweden Onati, Spanien UK Italy Spain Poland Netherlands Japan USA Taiwan Japan

Wrapping solutions and systems for flat products

Wrapping solutions for your business The wrapping determines the outer appearance and makes a significant contribution to the saleability of your products. KÖRA- PACKMAT has specialized in esthetically appealing sales packages made of plastic film for flat products: P a p e r g o o d s a n d o f f i c e p r o d u c t s (SO/HO products, for example special paper for ink-jet printers, and the like) G r e e t i n g c a r d s, s e l f - a d h e s i v e l a b e l s t e l e p h o n e c a r d s C D s, D V D s M a i l i n g s Sound technology for practical applications Efficient technology, good ser vice: We have consistently used our customers' requirements and our experience from practice for the further development and optimization of our wrapping systems. This translates into advantages for you, since you profit from highly advanced and reliable technology, designed for industrial production around the clock - seven days a week. Page C o n t e n t s 4-7 8 9-11 12-17 18 19 20 21 22 W r a p p i n g s o l u t i o n s W r a p p i n g o p t i o n s a n d f i l m m a t e r i a l s T h e K Ö R A P A C K M A T m o d u l a r d e s i g n M a c h i n e p r o g r a m A c c e s s o r i e s a n d e x t e n s i o n s F e e d e r s y s t e m s P l a s t i c f i l m - T h e m a t e r i a l o f t h e f u t u r e S e r v i c e a n d S a l e s A d d r e s s

Flexible adaptation Our film wrapping systems are distinguished by a compatible modular design. Our extensive range of standard modules and accessories allows us to assemble an optimum machine configuration for your specific application. This is achieved by combining our wrapping machines with collating machines and feeders from the KÖRA- PACKMAT range as well as labelling machines and accessories from other manu- facturers. A wrapping line automatically performs all process steps, ranging from counting and collating of the package contents to labelling and overwrapping. The low material costs and the ease of handling result in fast amortization. to your needs As a system provider we deliver everything from planning to commissioning and training for your operators. Our planning engineers and designers use their experience from many practical applications to your advantage. Based on this experience, we are able to recognize customer- specific requirements and to translate them into tailor- made solutions. Complete service Our worldwide sales network, including our subsidiaries and partner firms, enable us to provide on- site ser vice and, accordingly, high availability and efficiency of your investment. In any case, you will benefit from the full involvement of an experianced, leading supplier. F i l m w r a p p i n g m a c h i n e s F e e d i n g s y s t e m s : F r i c t i o n f e e d e r S u c t i o n f e e d e r C o m p l e t e s o l u t i o n s Range of business activities 1 9 6 6 Founding of P A C K M A T Maschinenbau GmbH, Stetten / Remstal 1 9 8 0 Founding of the company K ö R a Verpackungsmaschinen, Schorndorf 1 9 8 9 Relocation of the PACKMAT Maschinenbau GmbH to Villingendorf C H R O N I C L E 1 9 9 7 Fusion of the two firms to form K ö R A - P A C K M A T Maschinenbau GmbH with its headquarters in Villingendorf 2 0 0 1 Founding of subsidiaries in Singapore (Service and Sales Office) and China (Branch Office). Feeder Engineering Department moves to its own production and administration building

W R A P P I N G S O L U T I O N S VMC 105 VM 60/90 Stationery Greeting cards Telephone cards CD Video DVD 4 5

VMC 105 VFM 102 VM 60/90 Stationery Greeting cards Telephone cards CD Video DVD

W R A P P I N G S O L U T I O N S VMC 105 VMC 100 CardSeal 300 Stationery Greeting cards Telephone cards CD Video DVD 6 7 8

VMC 105 Stationery Greeting cards Telephone cards CD Video DVD

W R A P P I N G O P T I O N S Re-Sealable Perforated (Easy Opening) Shrink wrapping Security closure Security sealing seam Euro slot suspension Labelling Coding Direct printing onto film Preprinted film F I L M M A T E R I A L S F i l m m a t e r i a l O P P C P P P E S h r i n k f i l m T h i c k n e s s 25-40 µm 30-120 µm 25-60 µm 15-25 µm C y c l e c a p a c i t y up to 100 up to 120 cycles/minute up to 80 cycles/minute up to 120 cycles/minute cycles/minute up to 300 cycles/minute P r o p e r t i e s highly transparent, strong, transparent, milky, tear-resistant transparent brilliant, stiff flexible A p p l i c a t i o n Greeting cards and high- Sales package Overwrapping Shrink wrapping quality wrapping

G o o d l o o k i n g t i g h t w r a p p i n g w i t h o u t s h r i n k The specific technique for inserting the products in the wrapping film in combination with our hot knife sealing system results in a particularly tight package. A subsequent shrink process can be omitted. E a s e o f o p e r a t i o n The operator panel is the central input unit for control commands and settings. The current performance and data of the operating status can be read on the display. An imminent shortage of material is reported via signalling lights. When a malfunction occurs, the machine stops at once, the cause and place of malfunction being displayed on- screen. The machine can be stopped and restarted from several operator points attached to the system. 9 10 11

0 Heating element 1 Sealing knife 2 Water-cooled Film Clamp 3 Teflon tape 4 Silicone rubber 5 Countersupport 3 5 0 4 1 2 E x a c t, t h i n s e a l i n g s e a m The w e a r - r e s i s t a n t, permanently heated sealing knives in combination with the w a t e r - c o o l e d film clamps produce a linear and thin, but at the same time highly durable sealing seam. An electronic temperature control allows different materials, such as PP, OPP, CPP, PE films as well as shrink films, to be processed in different thicknesses.

T H E K Ö R A P A C K M A T M O D U L A R D E S I G N KÖRA-PACKMAT wrapping lines have a modular design. Our extensive range of standard machines, feeders and accessories allow us to assemble an optimum machine configuration for your specific application. Modular concept With appropriate maintenance and care, the ser vice life of the machine can be 15 years and more. Almost all of the systems delivered over the last 20 years are still functioning today. Long service life Our machines are designed for operation around the clock, due to assembly on welded machine frames, reliable processing and use of high- quality structural components and drive elements. Machine operation 24 hours a day Our main objective in designing the systems was to use the minimum number of wearing parts. The only wearing parts that have to be replaced at regular intervals are teflon and silicon rubber coatings in the welding zone and rubber parts in the feeders. Low maintenance and wearing usage

O U R R A N G E O F M A C H I N E S VMC 100 Stationery Greeting cards Telephone cards CD Video DVD T h e b e s t s e l l i n g t e l e p h o n e w r a p p i n g m a c h i n e i n t h e w o r l d Our VMC 100 has set standards worldwide with its unique tight pack with reliable high- quality seals. A compact fully automatic film wrapping machine for sealing telephone cards and leaflets of the same format in film. Available as single pack or in linked packs with or without easy open perforation. Product format: Capacity: Film: 85 x 55 mm up to 120 cycles/ minute Centre folded PP films - flat film as an option 600 ca. 2700 ca. 4400 1000 3x400V, 50Hz, 20A VMC100 Option: Stacking unit 350 Option: Flighted belt conveyor ca. 2550 ca. 1300 Option: Film folding triangle 1250 Layout example VMC 100: Can be extended through optional integration elements. ZTM - 2 Stations 12 13 LB feeder

CardSeal300 Stationery Greeting cards Telephone cards CD Video DVD T h e " F e r r a r i " a m o n g t e l e p h o n e c a r d w r a p p i n g m a c h i n e s O u r h i g h - p e r f o r m a n c e s y s t e m i n c o r p o r a t i n g a n e w s e a l i n g t e c h n i q u e The telephone cards are wrapped at high speed individually or in linked packs with or without leaflets. In addition to that, it is also possible to produce an individual security seal. The machine can be equipped with an overwrapping unit for wrapping in film bags or cardbox boxes or for banding. Product format: Capacity: Film: 85 x 55 mm up to 300 cycles/ minute Centre folded PP films - flat film as an option Layout example CardSeal300: Can be extended through optional integration elements.

O U R R A N G E O F M A C H I N E S VMC 105 Stationery Greeting cards Telephone cards CD Video DVD O u r v e r s a t i l e m o d e l f o r s e p a r a t i n g, c o u n t i n g a n d p a r t i - c u l a r l y t i g h t w r a p p i n g o f s m a l l - f o r m a t p r o d u c t s For telephone cards, stationar y, greeting, cards, CDs and DVD boxes. This machine gives your products an optimum presentation while maintaining its high flexibility of use.. Product format: VMC 105 H6: 85 x 55 mm - 240 x 140 mm, pack height up to 6 mm VMC 105 H30: 85 x 85 mm - 240 x 160 mm, pack height up to 30 mm but starting from 12 mm as shrink pack (up to 90 cycles) VMC 105 CD2: 85 x 55 mm - 240 x 160 mm, pack height up to 30 mm but starting from 12 mm as shrink pack (up to 90 cycles) VMC 105 GC: 120 x 75 mm - 240 x 170 mm, pack height up to 6 mm Capacity: up to 100 products ( depending on product and format) Film: OPP, CPP, PE, as centre folded film, optionally as flat film, shrink film Perforating knife ca. 700 800 ca. 4100 ca. 2100 ca. 1900 300 ca. 1000 ca. 1600 ca. 1300 Shrink tunnel Option Shingling conveyor Layout example VMC 105: Can be extended through optional ca. 3800 ca. 3500 Film folding triangle Option PP-feeder Option VMC105 CD 2000 integration elements. 2150 collating machine ZTM Manual loading (2x) Option LB feeder 14 15 ca.400

VM 90 Stationery Greeting cards Telephone cards CD Video DVD T h e m o s t v e r s a t i l e m a c h i n e o f a l l : C o l l a t i n g a n d w r a p p i n g This system is especially suitable for the film wrapping of all flat packages in the A6 to B4 formats, such as sheets of paper, cardboard, copying and inkjet labels, special paper for inkjet printers as well as ringbinder inserts, envelopes, brochures and assortments. Product format: A6 to B4, special formats on request Pack height: VM 90 H6: up to 6mm VM 90 H30: up to 30mm (starting from 12 mm only as shrink pack) VM 90 GC: up to 6mm Capacity: VM 90: up to max. 90 products ( depending on product and format) Film: OPP, CPP, PE, as centre folded film, optionally as flat film, shrink film Shrink film ca. 7450 ca. 4300 ca. 1400 ca. 2900 ca. 1150 ca. 2000 VM 90 wrapping machine shingling conveyor ca. 3400 ca. 2200 ca. 810 ca. 600 film folding triangle Printer Euro-punch LB feeder (3x) LUM flap closing module Layout example VM 90: Buffer rake (3x) Can be extended through optional collating machine ZTM integration elements. ca. 810

O U R R A N G E O F M A C H I N E S VFM 102 Stationery Greeting cards Telephone cards CD Video DVD T h e s y s t e m e s p e c i a l l y d e s i g n e d f o r g r e e t i n g c a r d s The VFM 102 produces a wallet wrap at a high speed of up to 110 cycles/minute. This type of wrapping does not produce any film waste, thus requiring less material costs. The VFM 102 is particularly suited to the wrapping of greeting cards. Card open, envelope on page 2 Card open, envelope on page 4 Product format: Standard: min. 180 x 140 mm, max. 300 x 240 mm Special format: min. 227 x 160 mm, max. 420 x 310 mm Capacity: Standard: up to 110 cycles/ minute Special format: up to 95 cycles/ minute Film: PP flat film ca. 6700 Labelling station LB feeder pos. 1 or 3 Folding conveyor LS feeder for cards ca. 5000 ca. 4150 Labelling module Labelling from above Labelling from below VFM 102 - wrapping machine ca. 3500 Layout example VFM 102: ca. 2300 VBM 50 - banding machine Can be extended through optional integration elements. 16 17

VRM / BM Stationery Greeting cards Telephone cards CD Video DVD V R M 2 5-3 0 o v e r w r a p p i n g m a c h i n e This universal system is used for the film wrapping and overwrapping of dividing sheets, register sheets, letter envelopes, greeting cards, telephone cards and similar products. VRM 25 VRM 30 Wrapping capacity: max. 30 products/ minute max. 28 products/ minute Format max. 360 x 220 mm Special formats on request Format min.: 140 x 105 mm 85 x 55 mm Film: PP, PE film 30 µm B M 2 5 - V B M b a n d i n g m a c h i n e s A banding system module that can be combined with other machines or can be used as stand-alone unit. Equipped with one or two LB friction feeders, this system can be used, for example, for the counting and banding of post cards. Wrapping capacity: Format max. Format min.: Film: 25-50 products/ minute 300 x 210 mm 100 x 20 mm Flat films, PE and shrink films I n d i v i d u a l / s p e c i a l s o l u t i o n s The modular design and our own design and development engineers are capable of providing a solution for all imaginable applications in the wrapping of flat products. Thus, we are able to combine existing modules or to develop new customer- specific designs. Outfeed conveyor Labelling machine Option Film folding triangle Option ca. 850 ca. 1750 Layout example VRM 30: Can be extended through optional integration elements. ca. 700 ca. 2600 ca. 600 VRM30 ca. 3900

A C C E S S O R I E S A N D E X T E N S I O N S The wrapping system consists of at least one film sealing and one collating machine, equipped with one or more feeders. Depending on the project and type of wrapping, we can offer options and special accessories. F l a p c l o s i n g m o d u l e for creation of adhesive fold over flaps A p p l i c a t o r for application of adhesive tape or dot from the backing tape H o t - m e l t d i s p e n s e r for application of the adhesive tape (hot-melt glue) L a b e l l i n g m a c h i n e for application of a resealable flap closing with adhesive label F i l m p u n c h i n g u n i t for mitering the fold flap P e r f o r a t i n g k n i f e for incorporating an easy open perforation L a b e l l i n g m a c h i n e for application of a security seal or adhesive label on the flap closing S p e c i a l s e a l i n g h e a d for producing a security seal (by ultrasound or heat) P r i n t R e g i s t e r for preprinted films S h r i n k t u n n e l in various sizes F i l m f o l d i n g m o d u l e with sealing unit for header with/without reinforcement strip E u r o - p u n c h for header package L a b e l l i n g m a c h i n e for information labels on the upper and lower side of the package C o d i n g d e v i c e for applying the "Green Dot" to the film or as a symbol F i l m p r i n t i n g m a c h i n e for thermo-transfer printing on the film F i l m f o l d i n g t r i a n g l e for converting a flat film to a centre folded 18 19

F E E D E R Feeding Systems S e p a r a t i o n a n d F e e d i n g We combine our wrapping systems with feeders from our own production or alternatively we offer stand- alone feeder systems if what is required are separating, counting and selectively feeding flat products. Feeders are an important component of our wrapping systems - they are produced in-house. Thus, we can rely on many years of experience. We have a large product range incorporating different functional principles suited to a wide variety of tasks Our feeders are offered in the OEM version also as single units or, alternatively, we can modify the standard modules to suit your specific application. But that isn' t all - our Feeder Construction Department also develops and delivers complete systems, such as collating machines, labelling units or feeding and glueing units. F r i c t i o n f e e d e r L B 2 F e e d e r, u n i v e r s a l f r i c t i o n f e e d e r, L L C f e e d e r Compact and robust design High magazine capacity Safe separation, insertion and refilling Individual counting with double sheet control S u c t i o n f e e d e r P i c k a n d p l a c e f e e d e r, H i g h - p e r f o r m a n c e v a c u u m d r u m f e e d e r, g r i p p e r s u c t i o n f e e d e r, Robust design Adjustable product magazine for different formats Easy to use C o m p l e t e s y s t e m s C o l l a t i n g m a c h i n e F e e d i n g a n d g l u e i n g u n i t F e e d i n g a n d m a r k i n g u n i t For more detailed information, please request our brochure " F e e d e r t e c h n o l o g y ".

P L A S T I C F I L M - T H E M A T E R I A L O F T H E F U T U R E Arguments in favour of plastic film Plastic films are t r a n s p a r e n t and show the wrapped product. Film can be provided with c o l o u r a n d h i g h - q u a l i t y p r i n t s, which give it the additional advantage of being an excellent carrier of advertising. Film is w a t e r p r o o f and protects the product from moisture. Films are t h i n and nevertheless r e s i s t a n t t o t e a r i n g. The use of film requires l e s s m a t e r i a l. It encloses the product f l e x i b l y and adapts itself readily to the outer contour of the product. The film material is v e r y l i g h t and adds hardly any additional weight to the product. Less material required means fewer costs Space- saving storage and tight wrapping solutions translate into reduced wrapping material costs. Saving of freight charges since the additional volume during transport is insignificant, thus resulting in m a x i m u m u t i l i z a t i o n o f f r e i g h t s p a c e along the entire logistics chain. Low waste disposal charges owing to the small amount of wrapping material that has to be disposed of. Films not only allow automatic wrapping processes but also m i n i - m i z e t h e p r o d u c t i o n c o s t s. Ecologically safe being a single- type material, it can be recycled. being made up of carbon and water, it can be b u r n e d w i t h o u t l e a v i n g r e s i d u e s. few materials and resources are used up, even for its production. owing to its low volume, it uses less transport space and overall results in l e s s t r a f f i c. 20 21

S E R V I C E A N D S A L E S O u r w o r l d w i d e s a l e s p a r t n e r s w i l l a s s i s t y o u i n w o r d a n d d e e d On request they will give you competent advice. Our worldwide sales partners will take down your inquiry and make you a suitable offer. No matter when, no matter where... Our consulting engineers with their long practical experience in machine building look forward to the first contact. We shall be glad to show you solutions KÖRA-PACKMAT and its i n t e r n a t i o n a l agencies have a large number of trained engineers who will carry out all installations, repairs, maintenance work and training courses on the wrapping systems. Our service staff is in daily contact with customers a l l o v e r t h e w o r l d. Our competent service team with its comprehensive stock of components quickly provides you with spare parts and wear parts. In E u r o p e and the U S, in most cases within 24 hours. In A s i a, too, we are represented in Singapore through our own office. Our service office ships directly and rapidly from our extensive stock of spare parts within 24 hours. Service We shall be happy to give you advice... We are represented in Singapore and China through our own offices. The addresses of our international agencies can be found at: w w w. k o e r a - p a c k m a t. d e w w w. k o r a - p a c k m a t. c o m

W E L C O M E KÖRA-PACKMAT Maschinenbau GmbH Gewerbestraße 4 78667 Villingendorf Germany Phone: +49(0)741/9283-0 Fax: +49(0)741/9283-30 E- Mail: sales@ koera- packmat. de www. koera- packmat. de A8 Stuttgart München Karlsruhe Freudenstadt B14 Oberndorf Villingendorf Reutlingen B27 Tuttlingen Rottweil B14 B14 B311 Ulm Stockach Strasbourg Schramberg 34 A5 Offenburg Freiburg Basel B31 B27 Donaueschingen Zürich N3 A81 Singen N1 Distances to Villingendorf: Stuttgart Airport: 100 km Zurich Airport: 115 km Strasbourg Airport: 110 km Last update 09/02 Technical Modifications Reserved