Manual HSK clamping technology

Manual HSK clamping technology Simplicity, precision and speed as well as flexibility, safety and cost-effectiveness these are the demands placed on systems in modern production technology. The MAPAL HSK clamping units form the perfect connection between tool and machine and are therefore the basis for an optimal machining result. The manual MAPAL HSK clamping units are so designed that very high clamping forces are securely applied. The KS clamping cartridges in the designs for full lubrication, high pressure lubrication and MQL are compatible, a feature that makes it easier to re-tool the machine for new machining tasks. In addition to the KS clamping cartridges, for tight machine compartments with small spindle spacings MAPAL offers the S clamping cartridge with an ergonomic 45 actuation. Clamping cartridges c Standard 20 c High pressure 21 c MQL1 22 c MQL 23 c Accessories KS MQL clamping cartridges 24-25 c Axial clamping cartridge AX 26 c iagonal clamping cartridge S 27-28 Flanges with clamping cartridges c KS adapter flange 29-31 c S flange adapter 32 c KS adapter flange 29-33 c Revolver clamp 34 For disc-shaped tools, e.g. grinding wheels and saw blades, MAPAL offers the AX clamping cartridge. On both systems, S and AX, the standardised access bore is not necessary, as a result all HSK forms can be securely clamped. 19

KS clamping cartridges Standard design sw Wrench size (sw) Weight gr Specification 32 16,6 43,1 3 52 KS32-05 30325945 40 20,6 48,1 3 86 KS40-06 30325947 50 25,6 55,1 4 152 KS50-07 30325951 63 33,6 64,15 5 288 KS63-08 30325955 80 41,6 74,65 6 525 KS80-09 30325959 100 52,6 94,35 8 1.031 KS100-10 30325941 Spare parts for KS clamping cartridges in standard design Threaded spindle Sealing ring (Viton ) O-ring (Viton ) O-ring (Viton ) Qty required 32 30358733 30358727 10092414 10041145 2 40 30358734 30358728 10092367 10092366 2 50 30358735 30358729 10093466 10092833 2 63 30358736 30358730 10092421 10092833 2 80 30358737 30358731 10093227 10093216 4 100 30358738 30358732 10093229 10074199 4 For fitting in machine spindles and adapters, for manually clamping HSK shanks. For use with coolant pressures up to 50 bar. In case of damage or wear, the clamping cartridge must be sent to MAPAL for exchange. You will find more information on page 276. You will find information on direct mounting in the spindle in the section on technical notes. You will find information on the KS clamping cartridges from page 271. 20

KS clamping cartridges esign for high pressure applications sw Wrench size (sw) Weight gr Specification 32 16,6 43,4 3 52 KS32-05- 30325946 40 20,6 48,4 3 86 KS40-06- 30325948 50 25,6 55,4 4 152 KS50-07- 30325952 63 33,6 64,45 5 288 KS63-08- 30325956 80 41,6 74,95 6 525 KS80-09- 30325960 100 52,6 94,55 8 1.031 KS100-10- 30325942 Spare parts for KS clamping cartridges in high pressure design Threaded spindle Sealing ring O-ring (Viton ) O-ring (Viton ) Qty required 32 30358733 30359919 10092414 10041145 4 40 30358734 30359926 10092367 10092366 4 50 30358735 30359927 10093466 10092366 4 63 30358736 30359928 10092421 10092833 4 80 30358737 30359930 10093227 10093216 4 100 30358738 30359931 10093229 10074199 4 For fitting in machine spindles and adapters, for manually clamping HSK shanks. For use with coolant pressures up to 150 bar. In case of damage or wear, the clamping cartridge must be sent to MAPAL for exchange. You will find more information on page 276. You will find information on direct mounting in the spindle in the section on technical notes. You will find information on the KS clamping cartridges from page 271. 21

KS clamping cartridges esign for MQL applications MQL1 Tx* sw KS clamping cartridge with outer O-ring version MQL1 for HSK-A and Wrench size (sw) Torx* Weight gr Specification 40 20,6 48,1 3 T10 86 KS40-06-MQL1 30325950 50 25,6 55,1 4 T20 152 KS50-07-MQL1 30325954 63 33,6 64,15 5 T25 288 KS63-08-MQL1 30325958 80 41,6 74,65 6 T30 525 KS80-09-MQL1 30325962 100 52,6 94,35 8 T45 1.031 KS100-10-MQL1 30325944 Spare parts for KS clamping cartridge MQL with outer O-ring - version MQL1 for HSK-A and O-ring (Viton ) O-ring (Viton ) O-ring (Viton ) O-ring (Viton ) 40 10074228 10092366 10092367 10093218 50 30288127 10092833 10074222 10093220 63 10095044 10092833 10092421 10093222 80 10093231 10093216 10093227 10038475 100 10093232 10092420 10093229 10093224 For fitting in machine spindles and adapters, for optimal, central supply of the MQL medium on manually clamping HSK shanks. Suitable for single channel and two-channel variants. Blanking plugs or adapter tube are not included, see page 24/25. In case of damage or wear, the clamping cartridge must be sent to MAPAL for exchange. You will find more detailed information on this aspect on page 276. * Is used only for the emergency release function. After actuation of the emergency release function, the cartridge must be sent to MAPAL for exchange. You will find information on direct mounting in the spindle in the section on technical notes from page 247. You will find information on the KS clamping cartridges from page 271. You will find a selection aid for the MQL clamping cartridges on page 271. 22

KS clamping cartridges esign for MQL applications Tx* sw KS clamping cartridge with inner O-ring version MQL for Wrench size (sw) Torx* Weight gr Specification 40 20,6 48,1 3 T10 86 KS40-06-MQL 30325949 50 25,6 55,1 4 T20 152 KS50-07-MQL 30325953 63 33,6 64,15 5 T25 288 KS63-08-MQL 30325957 80 41,6 74,65 6 T30 525 KS80-09-MQL 30325961 100 52,6 94,35 8 T45 1.031 KS100-10-MQL 30325943 Spare parts for KS clamping cartridge MQL with inner O-ring - version MQL for O-ring (Viton ) O-ring (Viton ) O-ring (Viton ) O-ring (Viton ) 40 10093221 10092366 10092367 10093218 50 10074202 10092833 10074222 10093220 63 10093223 10092833 10092421 10093222 80 30275900 10093216 10093227 10038475 100 10093226 10092420 10093229 10093224 For fitting in machine spindles and adapters, for optimal, central supply of the MQL medium on manually clamping HSK shanks. Suitable for single channel and two-channel variants. Blanking plugs or adapter tube are not included, see page 24/25. In case of damage or wear, the clamping cartridge must be sent to MAPAL for exchange. You will find more detailed information on page 276. * Is used only for the emergency release function. After actuation of the emergency release function, the cartridge must be sent to MAPAL for exchange. You will find information on direct mounting in the spindle in the section on technical notes from page 247. You will find information on the KS clamping cartridges from page 271. You will find a selection aid for the MQL clamping cartridges on page 271. 23

Accessories KS MQL clamping cartridges d 2 G l Blanking plug G d 2 l 40 M10x1 4,6 10 30325963 50 M12x1 5,6 12 30325964 63 M12x1 7,1 14 30325965 80 M16x1 10,1 14 30325966 100 M18x1 12,1 14 30325967 For KS MQL clamping cartridges, if these are used without adapter tube. For suitable assembly tools see page 227. G d 3 d 2 l 3 l 2 Adapter tube with spigot connection d 2 d 3 G l 2 l 3 40 3,5 4,5 5,8 M10x1 48,05 10 7 10079503 50 4 5,5 7,8 M12x1 55,05 12 7 10079504 63 4 7 7,8 M12x1 64,05 14 7 10077739 80 8 10 11,3 M16x1 74,55 14 8 10080904 100 10 12 13,8 M18x1 94,25 14 10 10080905 For blind end-free transfer and provision of the MQL medium. For suitable assembly tools see page 231. 24

Accessories KS MQL clamping cartridges G d 3 d 2 l 2 Adapter tube with bore transition d 2 d 3 G l 2 40 4 4,5 5,1 M10x1 48,05 10 10080906 50 5 5,5 7,1 M12x1 55,05 12 10080907 63 6 7 7,1 M12x1 64,05 14 10080908 80 8 10 10,1 M16x1 74,55 14 10080909 100 10 12 12,1 M18x1 94,25 14 10080910 For blind end-free transfer and provision of the MQL medium. For suitable assembly tools see page 231. 25

AX axial clamping cartridge l 2 d G sw sw For tool shanks in accordance with IN 69893-1 / ISO 12164-1 HSK A/C Specification d G l Wrench size (sw) 32 16,5 M12x1,5 44,88 8 4 AX32 10082732 40 20,6 M16x1,5 48,8 10 5 AX40 10094291 50 25,4 M20x1,5 60,2 11 6 AX50 10094292 63 33 M24x1,5 77,2 16,4 6 AX63 10094294 80 41 M30x2 95,8 20,7 8 AX80 10094295 100 50,8 M40x2 114,5 22 12 AX100 30231115 For fitting in machine spindles and adapters, for manually clamping HSK shanks. No internal coolant supply. You will find information on direct mounting in the spindle in the section on technical notes. Assembly aid axial clamping cartridge of the HSK axial clamping cartridge 32 30252506 40 30252508 50 30249729 63 30252509 80 30252510 100 30252511 Assembly aid for mounting the AX clamping cartridge. 26

S diagonal clamping cartridge G sw1 * Variant 1 d 3 d ** Variant 2 Spindle contour sw2 G For tool shanks in accordance with IN 69893-1 / ISO 12164-1 * Variant 1 ** Variant 2 HSK A/C Wrench size Wrench size d G d 3 Specification Specification sw1 sw2 32 16,5 43,6 M8x1 6 S32-S 10094323 3 S32-L 10094316 4 40 20,6 53,9 M10x1 8 S40-S 10094324 4 S40-L 10094317 5 50 25,4 68,7 M12x1,25 10 S50-S 10094325 5 S50-L 10094318 6 63 33 84,4 M16x1,5 12 S63-S 10094327 6 S63-L 10094319 8 80 41,2 104 M20x1,5 14 S80-S 10094328 8 S80-L 10094321 10 100 51,5 127,9 M24x1,5 16 S100-S 10094329 10 S100-L 10094322 12 For fitting in machine spindles and adapters, for manually clamping HSK shanks. Coolant tube or MQL transfer unit are not included. You will find information on direct mounting in the spindle in the section on technical notes. For diagonal clamping cartridge with adapter flanges and flange adapters see page 32/33. * Variant 1: For slender spindle external contour. Spindle contour with short clamping screw and support screw for use with stop ring. ** Variant 2: For flange solutions and spindles with larger external contour. Spindle contour with long clamping screw and support screw for use with stop ring. 27

Accessories for S diagonal clamping cartridge HSK-A d 2 d 2 d 3 d 3 Coolant tube for diagonal clamping cartridge HSK-A/C iagonal clamping cartridge HSK-A iagonal clamping cartridge 32 3,5 6 10 42,5 30318727 12,8 50,7 10094751 40 5,1 8 16 55,7 30318728 16 61,7 10094752 50 6,1 10 18 73,2 30318741 19,8 76,1 10094753 63 8,1 12 20 94 30318749 24,8 91,7 10094754 80 10,1 14 26 124 30318750 32 114,3 10094755 100 12,1 16 31,2 112 10094750 40 140,3 10094756 For transfer and supply of coolant. d 2 d 3 d 3 d 2 d 3 d 4 MQL transfer unit for diagonal clamping cartridge iagonal clamping cartridge d 2 d 3 d 4 40 4 8 5,1 16 61,7 10096593 50 5 10 7,1 19,8 76,1 10096594 63 6 12 7,1 24,8 91,7 10096595 80 8 14 10,1 32 114,3 10096596 100 10 16 12,1 40 140,2 10096597 For blind end-free transfer and provision of the MQL medium. 28

KS adapter flange with radial alignment Module connection sizes for internal spindle contour MN5000-12 Module diameter Weight kg Specification 55 32 61 13 0,4 KS-EF-MO055-032-013-11 30320022 63 40 70 15 0,6 KS-EF-MO063-040-015-11 30320023 80 50 87 17 0,9 KS-EF-MO080-050-017-11 30320024 100 63 108 21 1,6 KS-EF-MO100-063-021-11 30320025 117 80 125 21 2,4 KS-EF-MO117-080-021-11 30320026 140 100 150 28 4,5 KS-EF-MO140-100-028-11 30320027 Spare parts for KS adapter flange with radial alignment in accordance with MN 5000-14 Module diameter Quantity required Cylinder head screw in accordance with ISO 4762 Size 55 6 M5x16-12.9 10003601 63 6 M5x20-12.9 10003603 80 6 M6x20-12.9 10003619 100 6 M8x25-12.9 10003637 117 6 M8x25-12.9 10003637 140 6 M10x30-12.9 10003660 For installation in the machine spindle for mounting HSK tools Standard KS clamping cartridge, stop ring and cylinder head screws (for fastening the KS adapter flange). esign: ue to threaded pins (for alignment) in the machine spindle, exactly adjustable for radial run-out. You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247. Balancing quality: G 6.3 at 3,000 min -1 29

KS adapter flange with radial and angular alignment Module connection sizes for internal spindle contour MN5000- Module diameter Weight kg Specification 55 32 61 13 0,4 KS-EF-MO055-032-013-21 30320028 63 40 70 15 0,6 KS-EF-MO063-040-015-21 30320029 80 50 87 17 0,9 KS-EF-MO080-050-017-21 30320030 100 63 108 21 1,6 KS-EF-MO100-063-021-21 30320031 117 80 125 21 2,4 KS-EF-MO117-080-021-21 30320032 140 100 150 28 4,5 KS-EF-MO140-100-028-21 30320033 Spare parts for KS adapter flange with radial and angular alignment Module diameter Quantity required Cylinder head screw Thrust pad Threaded pin in accordance with ISO 4762 Size Specification Specification 55 6 M5x16-12.9 10003601 K10086-24 10075115 K2865-144 10075101 63 6 M5x20-12.9 10003603 K10086-24 10075115 K2865-144 10075101 80 6 M6x20-12.9 10003619 K10086-14 10040108 K2865-164 10075074 100 6 M8x25-12.9 10003637 K10086-04 10075116 K2865-514 10075100 117 6 M8x25-12.9 10003637 K10086-04 10075116 K2865-514 10075100 140 6 M10x30-12.9 10003660 K10086-04 10075116 K2865-34 10075099 30 For installation in the machine spindle for mounting HSK tools Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and cylinder head screws (for fastening the KS adapter flange). esign: ue to threaded pins (for alignment) in the machine spindle, exactly adjustable for radial run-out. ue to thrust pad and threaded pin in the adapter flange, exactly adjustable for axial run-out. You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247. Balancing quality: G 6.3 at 3,000 min -1

KS adapter flange for short spindles with radial alignment Module connection sizes for internal spindle contour MN5000-13 Module diameter Weight kg Specification 40 32 45 12 0,2 KS-EF-MO040-032-012-11 30320034 50 40 55 15 0,3 KS-EF-MO050-040-015-11 30320035 63 50 70 18,5 0,6 KS-EF-MO063-050-018-11 30320036 80 63 87 24 1,2 KS-EF-MO080-063-024-11 30320037 Spare parts for KS adapter flange for short spindles Module diameter Quantity required Cylinder head screw in accordance with ISO 4762 Size 40 6 M3x16-12.9 10003572 50 6 M4x20-12.9 10003588 63 6 M5x25-12.9 10003605 80 6 M6x30-12.9 10003621 For fitting in short spindles (IN 69002) for mounting HSK tools. Standard KS clamping cartridge, stop ring and cylinder head screws (for fastening the KS adapter flange). esign: ue to threaded pins (for alignment) in the machine spindle, exactly adjustable for radial run-out. You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247. Balancing quality: G 6.3 at 3,000 min -1 31

S adapter flange with diagonal clamping cartridge with radial and angular alignment Module connection sizes in accordance with MN5000-14 sw HSK l1 d1 For tool shanks in accordance with IN 69893-1 / ISO 12164-1 HSK A/C Wrench size (sw) Specification 32 60 6 30 4 S-VL-MO060-032-030-21 30315592 40 70 8 40,2 5 S-VL-MO070-040-040-21 30315593 50 80 10 51,6 6 S-VL-MO080-050-052-21 30315594 63 100 12 65 8 S-VL-MO0100-063-065-21 30252570 80 117 14 84 10 S-VL-MO117-080-084-21 30315595 100 140 16 107 12 S-VL-MO140-100-107-21 30315596 Spare parts for S flange adapter with radial and angular alignment Module diameter Quantity required Cylinder head screw Thrust pad Threaded pin in accordance with ISO 4762 Size Specification Specification 60 4 M5x16-12.9 10003601 K10086-14 10040108 K2865-904 10040109 70 4 M6x20-12.9 10003619 K10086-14 10040108 K2865-904 10040109 80 4 M6x20-12.9 10003619 K10086-14 10040108 K2865-164 10075074 100 4 M8x25-12.9 10003637 K10086-04 10075116 K2865-514 10075099 117 4 M8x25-12.9 10003637 K10086-04 10075116 K2865-514 10075100 140 4 M10x30-12.9 10003660 K10086-04 10075116 K2865-34 10075099 For use on setting fixtures with module connection sizes in accordance with MAPAL works standard. For fitting in the machine spindle or in HSK or ISO adapter for mounting HSK tools. iagonal clamping cartridge, thrust pad, threaded pin and cylinder head screws (for fastening the S flange adapter). esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or ISO adapter, exactly adjustable for radial run-out. ue to thrust pad and threaded pin in the flange adapter, axial run-out exactly adjustable. You will find information on the fitting dimensions in section on technical notes from page 247. For suitable diagonal clamping cartridges see page 27 (variant 2). Balancing quality: G 6.3 at 3,000 min -1 32

S adapter flange with diagonal clamping cartridge with radial and angular alignment Module connection sizes in accordance with MN5000-73, with reduced installation dimensions sw HSK d1 For tool shanks in accordance with IN 69893-1 / ISO 12164-1 HSK A/C Wrench size (sw) 32 55 6 25 4 30202173 40 63 8 32 5 30202174 50 80 10 40 6 30202176 63 100 12 50 8 30202177 80 117 14 63 10 30202178 100 140 16 80 12 30202179 For installation in the machine spindle for mounting HSK tools iagonal clamping cartridge, thrust pad, threaded pin and cylinder head screws (for fastening the S flange adapter). esign: ue to threaded pins (for alignment) in the machine spindle, exactly adjustable for radial run-out. ue to thrust pad and threaded pin in the adapter flange, exactly adjustable for axial run-out. Notes: You will find information on direct mounting in the spindle in the section on technical notes from page 247. For suitable diagonal clamping cartridges see page 27 (variant 2). Balancing quality: G 6.3 at 3,000 min -1 33

l 5 l 8 Clamping technology Manual HSK clamping technology Revolver clamp l 5 l 8 l 3 l 2 l 4 ISO 12164-4-HSK-T63 l 6 Star design l 7 HSK-T l 2 l 3 l 4 l 5 l 6 l 7 l 8 Specification 40 74 48 38 16 60,4 40 37,8 12,5 RS40S 30310185 63 101 58 46,5 31,5 78,5 52 56 15 RS63S 30310085 100 162 100 80 42 113,8 77 87,2 25 RS100S 30310232 l 3 l 2 HSK-T l 4 l 6 l 7 rum design HSK-T l 2 l 3 l 4 l 5 l 6 l 7 l 8 Specification 40 74 48 41,5 16 52 28 37,8 12,5 RS40T 30310226 63 101 58 49,5 30 64 28 56 15 RS63T 30309649 100 148 86 73,8 42 100 50 87,2 25 RS100T 30310229 For fitting in the revolver for manually clamping HSK shanks. Complete with adapter flange, revolver clamping cartridge, cylinder head screw and cylindrical pin. oes not include valve housing, shut-off valve, coolant tube, assembly tools for coolant tube or coolant deflection. For HSK-T standard see page 248-249. 34

Accessories and spare parts revolver clamp For drum design For star design 1 1 2 2 3 3 HSK-T Revolver clamping cartridge Cylinder head screw Cylindrical pin in accordance with ISO 4762 Specification Specification Specification 40 RS 40 30310143 M8x16-12.9 10003634 ISO 8735-A-Ø8x30-ST 10020082 63 RS 63 30272876 M10x20-12.9 10003658 ISO 8735-A-Ø8x36-ST 10019193 100 RS 100 30310144 M16x25-12.9 10100053 ISO 8735-A-Ø10x50-ST 10010618 Accessories Revolver size HSK-T Accessories for internal coolant supply. Valve housing Shut-off valve Coolant tube 40 30310736 30310117 30310127 63 30310739 30309650 30304625 100 30310741 30310119 30310130 HSK-T Assembly tool for coolant tube Coolant deflection 40 30317572 30317569 63 30314932 30314936 100 30317574 30317571 35