xial iston ump Variable Displacement Catalogue HY11-3243/UK ugust 22
Note his document and other information from arker Hannifin GmbH, its subsidiaries, sales offices and authorized distributors provide product or system options for further investigation by users having technical expertise. Before you select or use any product or system it is important that you analyse all aspects of your application and review the information concerning the product or system in the current product catalogue. Due to the variety of operating conditions and applications for these products or systems, the user, through his own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance and safety requirements of the application are met. he products are subject to change by arker Hannifin GmbH at any time without notice. 2 arker Hannifin GmbH
able of contents Description age Introduction 4 Characteristics 5 Ordering code 6 Noise levels 8 Noise reduction measures 9 Efficiency and case drain flows 1 Dimensions 14 ump combinations Dimensions 26 hru drive, shaft load limitations 28 Compensators Dimensions / eal kit compensators 29 ressure compensators 3 oad-sensing compensators 31 Horse power compensators 32 Electrohydraulic p/q control 34 Hydraulic circuit, ordering examples V** 36 Hydraulic circuit, ordering examples VC** 38 ccessories 4 General installation information 41 3 arker Hannifin GmbH
Introduction ump with standard pressure compensator code F* ump with load-sensing compensator code FFC Ø,8 Q F Q 1 M 1 1 M 1 p p = included = included With thru drive for single and multiple pumps wash plate type for open circuit ump with horse power compensator code *B echnical Features Mounting interface according to VDM-standards sheet 2456 part 1 tandard: 4-hole flange IO 319/2 (metric). Optional: 4-hole flange IO 319/1 (E) arge servo piston with strong bias spring achieves fast response; e.g. for V46 upstroke < 7 ms ; downstroke < 4 ms Note: follow installation instructions! Reduced pressure peaks due to active decompression of system at downstroke lso at low system pressure reliable compensator operation. owest compensating pressure <1 bar Nine piston and new precompression technology (precompression filter volume) result in unbeaten low outlet flow pulsation Rigid and FEM-optimized body design for lowest noise level Complete compensator program hru drive for 1% nominal torque ump combinations (multiple pumps) of same size and model and mounting interface for basically all metric or E mounting interfaces ump with electrohydr. displacement control code *V U Q Q 1 M 1 Q M U s 1 1 U Q p = included p = included 4 arker Hannifin GmbH
Characteristics echnical data Displacement [cm 3 /rev] from 16 to 27 Operating pressures Outlet [bar] nominal pressure p N 35 [bar] max. pressure p max. 42 1) [bar] drain port 2 2) [bar] Inlet min..8 (absolute) [bar] max. 16 Minimum speed [min -1 ] 3 min -1 Mounting interface 4-hole flange IO 319/2 optional IO 319/1, E Installation drain port as high as possible 1) peak pressure only 2) peak pressure only, special version up to 2bar available ump with standard pressure comp. ump with horse power comp. ump combinations ee pages 26 27 Combination V/V Combination V/gear pump election table Model Max. displacement Output flow Input horse power in kw Max speed 1) Weight in cm 3 /rev in l/min at 15 min -1 at 15 min -1 and 35 bar in min -1 in kg V16 16 24 15.5 V2 2 3 19.5 3 19 V23 23 34.5 22.5 V32 32 48 31 V4 4 6 39 28 3 V46 46 69 45 V63 63 94.5 61.5 28 V8 8 12 78 25 6 V92 92 138 89.5 23 V14 14 21 136 24 9 V18 18 27 175 22 9 V27 27 45 263 18 172 1) he maximum speed ratings are shown for an inlet pressure of 1 bar (absolute) and for a fluid viscosity of ν = 3 mm²/s. 5 arker Hannifin GmbH
Ordering Code V xial piston pump variable displacement high pressure version ize and displacement Rotation pump compensator Variation hreads 2nd Compensator Design pump series: not required for order Mounting code hru drive eals see opposite page Code Displacement 16 16 cm³/u 2 2 cm³/u 23 23 cm³/u 32 32 cm³/u 4 4 cm³/u 46 46 cm³/u 63 63 cm³/u 8 8 cm³/u 92 92 cm³/u 14 14 cm³/u 18 18 cm³/u 27 27 cm³/u Code Rotation 1) R clockwise counter clockwise 1) when looked on shaft Code N V E eals NBR FM ER Code 2nd pump option 7) single pump, no 2nd pump 1 and coupling 2 V14 or V18 mounted 3 V or VM pump mounted 4 gear pump series G mounted 5 V/F up to 6.3 cm³/rev mounted 6 V1 or F8-1 mounted 7) pecify 2nd pump with full model code Code Variation 1 standard 9 reduced displacement adjusted 2) 2) for order specify displacement Code Mounting interface haft D 4-hole flange cylindric, key E E 4-hole flange splined, E IO F 3) 319/1 4-hole flange cylindric, key G 3) 4-hole flange splined, E K metr. IO 4-hole flange cylindric, key 319/2 4-hole flange splined, DIN 548 3) codes F and G only for V14/18, see dimension sheet Code ort 4) hreads 5) 1 B metric 3 UNF UNC 4 6) B metr. M14 7 IO 6149 UNC 8 IO 6149 metric 1) 4) drain, gauge and flushing ports 5) all mounting and connecting threads 6) for V63-V18 only: pressure port 1 1/4" with 4 x M14 instead of 4 x M12 Code hru drive option no adaptor for 2nd pump single pump prepared for thru drive with adaptor for 2nd pump Y 8) E, Ø 5.8mm E, Ø 82.55mm B E B, Ø 11.6mm C 9) E C, Ø 127mm D 1) E D, Ø 152.4mm E 11) E E, Ø 165.1mm G 12) metric, Ø 63mm H metric, Ø 8mm J metric, Ø 1mm K 9) metric, Ø 125mm 1) metric, Ø 16mm M 11) metric, Ø 2mm 8) only for V16 - V23 9) only for V32 and larger 1) only for V63 and larger 11) only for V27 12) only for V16 - V92 6 arker Hannifin GmbH
Ordering Code V Compensator ump Compensator Design series: not required for order tandard pressure compensator Code Compensator option 1 No compensator F D 1-14 bar, spindle + lock nut F H 4-21 bar, spindle + lock nut F W 7-35 bar, spindle + lock nut Remote compensator options F R Remote pressure compensator F Variation R, for quick unload valve F F oad-ensing compensator F wo valve load-sensing compensator Variations for remote compensator C external pressure pilot 13) 1 NG6/D3 interface top side ilot valve VC1*M* mounted D roportional pilot valve type DE177KF mounted ilot valve with DIN lock mounted Z ccessory mounted 14) Horse power compensator Code Displacement Compensator option 16 32 63 Nom. H [kw] Nom. torque 23 46 92 14 18 27 at 15 min -1 [Nm] B x 3 19.5 C x 4 26 D x x 5.5 36 E x x 7.5 49 G x x x 11 71 H x x x 15 97 K x x x 18.5 12 M x x x x 22 142 x x x 3 195 x x x x 37 24 U x x x x 45 29 W x x x 55 355 Y x x 75 485 Z x x 9 585 2 x 11 715 3 x 132 85 Function x x x x x x Horse power compensator C x x x x x x Horse power compensator and load-sensing Variation x x x x x x NG6 interface top side B x x x x x x no pressure compensation C x x x x x x adjustable pressure compensation D x x x x x x roportional pilot valve DE177KF mounted Z x x x x x x ccessories mounted 2) Electrohydraulic compensator Code Compensator option ilot pressure supply F tandard (internal), no shuttle valve W With shuttle valve, comp. horizontal Function roportional displacement control Variation V tandard, no pressure compensation roportional pilot valve D DE177KF mounted Z Variation R, accessories mounted 14) R Remote pressure comp. NG6 interface Variation R, ressure sensor and G proportional pilot valve mounted for pressure resp. horse power control Remote pressure comp., NG6 interface top side, for quick unload valve Variation, pressure sensor and proportional pilot valve mounted for pressure resp. horse power control Remote pressure comp., NG6 interface top side, for preload and quick unload manifold Variation, pressure sensor and E proportional pilot valve mounted for pressure resp. horse power control 13) not for two-valve-compensator 14) ccessories not included, please specify on order with full model code. 7 arker Hannifin GmbH
Noise levels V16 - V23 V14 Noise level [db] 7 6 at full flow Noise level [db] 8 7 at full flow at deadhead 5 1 2 3 ressure [bar] at deadhead 6 1 2 3 ressure [bar] V32 - V46 V18 Noise level [db] 7 at full flow Noise level [db] 8 at full flow 6 7 at deadhead at deadhead 5 1 2 3 ressure [bar] 6 1 2 3 ressure [bar] V63 - V92 V27 Noise level [db] 7 6 at full flow at deadhead Noise level [db] 8 7 at full flow at deadhead 52 1 2 3 ressure [bar] ypical sound level for single pumps, measured in unechoic chamber according to DIN 45 635, part 1 and 26. Microphone distance 1m; speed: n = 15 min-1. 6 1 2 3 ressure [bar] ll data measured with mineral oil viscosity 3 mm²/s (ct) at 5 C. 8 arker Hannifin GmbH
Noise reduction measures Operating noise of pumps he normal operating noise of a pump and consequently the operating noise of the entire hydraulic system is largely determined by where and how the pump is mounted and how it is connected to the downstream hydraulic system. lso size, style and installation of the hydraulic tubing have a major influence on the overall noise emitted by a hydraulic system Noise reduction measures alking about operating noise of a hydraulic pump, primary and secondary pump noise has to be taken into consideration rimary pump noise is caused by vibrations of the pump body due to internal alternating forces stressing the body structure. Flexible elements help to prevent pump body vibration being transmitted to other construction elements, where possible amplification may occur. uch elements can be: Bell housing with elastic dampening flange with vulcanized labyrinth (1) Floating and flexible coupling (2) Damping rails (3) or silent blocks for mounting the electric motor or the foot mounting flange Flexible tube connections (compensators) or hoses on inlet, outlet and drain port of the pump. Exclusive use of gas tight tube fittings for inlet connections to avoid ingression of air causing cavitation and excessive noise. econdary pump noise is caused by vibration induced into all connected hydraulic components by the flow and pressure pulsation of the pump. his secondary noise adds typical 7-1 db to the noise of a pump measured in the sound chamber according to DIN 45 635 (see diagrams on opposite side). herefore pipework, its mounting and the mounting of all hydraulic components like pressure filters and control elements has a major influence to the overall system noise level. ulsation reduction with precompression volume: he V is equipped with a new technology for flow ripple reduction. his method reduces the pulsation at the pump outlet by 4-6 %. hat leads to a significant reduction of the overall system noise without additional cost and without additional components (silencers etc.). he typical reduction reaches 2-4 db. hat means: with a pump of the V series the secondary noise adds only some 5-7 db to the pump noise instead of the usually found 7-1 db. Figure 2 compares the measured pulsation of a system with 6 pumps of 18 cm³/rev each. ast but not least the connection between pump and driving motor can be the cause of an unacceptably high noise emission. Even when the mounting space is limited there are suitable means and components to reduce the noise significantly. he vibration of the pump body, created by high alternating forces in the rotating group and the pulsation of the output flow excite every part of the system connected to the pump mechanically or hydraulically. 1) Bell housing 2) Coupling 3) Damping rails Figure 1: Components to avoid vibration transfer from the pump to the drive/installation and their position in the power unit (numbers refer to the text on the left) series 2 2 [bar] 18 V18R1K11NFW-series 2 16 V18R1K11NFW-series 4 18 9. 9.5 1. 1.5 11. [s] 11.5 series 4 22 [bar] Figure 2: Comparison of the pressure pulsation in a system with 6 old V pumps versus the same system with 6 Vplus pumps. he pulsation reduction effect of the precompression volume is evident. Other measures mall diameter tubes do not only cause high flow speeds, turbulences inside the tubes and cavitation in the pump, they also produce noise. Only correctly sized connections of the largest possible diameter according to the port size of the pump should be used. 2 9 arker Hannifin GmbH
Efficiency and case drain flows Efficiency, power consumption V16 Output flow [l/min] 25 2 15 1 5 V2 Output flow [l/min] 3 24 18 12 6 V23 Output flow [l/min] 4 32 24 16 Input power [kw] Input power [kw] Input power [kw] 2 16 12 8 4 output flow input power at full flow input power at vol. efficiency overall e nc deadhead ff e ici y 1 2 3 ressure [bar] 25 2 15 1 5 1 2 3 ressure [bar] 25 2 15 1 output flow, vol. efficiency vol. efficiency input power at full flow overall n input power at deadhead output flow input power at full flow efficie cy verall effici ncy o e 1 8 6 4 2 1 8 6 4 2 1 8 6 4 Efficiency [%] (overall, volumetric) Efficiency [%] (overall, volumetric) Efficiency [%] (overall, volumetric) Efficiency and case drain flows V16, V2, V23 he efficiency and power graphs are measured at an input speed of n = 15 min -1, a temperature of 5 C and a fluid viscosity of 3 mm 2 /s. Case drain flow and compensator control flow leave via the drain port of the pump. o the values shown are to be added 1 to 1.2 l/min, if at pilot operated compensators (codes FR*, FF*, F*, horse power compensator and p/ Q-control) the control flow of the pressure pilot valve also goes through the pump. lease note: he values shown below are only valid for static operation. Under dynamic conditions and at rapid compensation of the pump the volume displaced by the servo piston also leaves the case drain port. his dynamic control flow can reach up to 4 l/min! herefore the case drain line is to lead to the reservoir at full size and without restrictions as short and direct as possible. Case drain flows V16-23 Case drain flow [l/min] 3 2 1 at deadhead 1 at full flow 2 3 ressure [bar] 8 5 input power at deadhead 1 2 3 ressure [bar] 2 1 arker Hannifin GmbH
Efficiency and case drain flows Efficiency, power consumption V32 Output flow [l/min] 5 4 3 2 1 V4 Output flow [l/min] 6 48 36 24 12 V46 Output flow [l/min] 8 64 48 32 Input power [kw] Input power [kw] Input power [kw] 4 32 24 16 8 output flow over l input power at full flow vol. efficiency al effici ncy input power at deadhead 1 2 3 ressure [bar] 4 32 24 16 8 1 2 3 ressure [bar] 5 4 3 2 output flow, vol. efficiency input power at full flow e overall efficiency input power at deadhead vol. efficiency output flow input power at full flow overa ll e iency ffic 1 8 6 4 2 1 8 6 4 2 1 8 6 4 Efficiency [%] (overall, volumetric) Efficiency [%] (overall, volumetric) Efficiency [%] (overall, volumetric) Efficiency and case drain flows V32, V4, V46 he efficiency and power graphs are measured at an input speed of n = 15 min -1, a temperature of 5 C and a fluid viscosity of 3 mm 2 /s. Case drain flow and compensator control flow leave via the drain port of the pump. o the values shown are to be added 1 to 1.2 l/min, if at pilot operated compensators (codes FR*, FF*, F*, horse power compensator and p- Q-control) the control flow of the pressure pilot valve also goes through the pump. lease note: he values shown below are only valid for static operation. Under dynamic conditions and at rapid compensation of the pump the volume displaced by the servo piston also leaves the case drain port. his dynamic control flow can reach up to 6 l/min! herefore the case drain line is to lead to the reservoir at full size and without restrictions as short and direct as possible. Case drain flows V32-46 Case drain flow [l/min] 7.5 5. 2.5 at deadhead 1 at full flow 2 3 ressure [bar] 16 1 i u np t power at deadhead 1 2 3 ressure [bar] 2 11 arker Hannifin GmbH
Efficiency and case drain flows Efficiency, power consumption V63 Output flow [l/min] 1 8 6 4 2 V8 Output flow [l/min] 12 96 72 48 Input power [kw] Input power [kw] 7 56 42 28 14 output flow overall efficiency input power at full flow vol. efficiency input power at deadhead 1 2 3 ressure [bar] 8 64 48 32 output flow, vol. efficiency l overal eff iciency input power at full flow 1 8 6 4 2 1 8 6 4 Efficiency [%] (overall, volumetric) Efficiency [%] (overall, volumetric) Efficiency and case drain flows V63, V8, V92 he efficiency and power graphs are measured at an input speed of n = 15 min -1, a temperature of 5 C and a fluid viscosity of 3 mm 2 /s. Case drain flow and compensator control flow leave via the drain port of the pump. o the values shown are to be added 1 to 1.2 l/min, if at pilot operated compensators (codes FR*, FF*, F*, horse power compensator and p- Q-control) the control flow of the pressure pilot valve also goes through the pump. lease note: he values shown below are only valid for static operation. Under dynamic conditions and at rapid compensation of the pump the volume displaced by the servo piston also leaves the case drain port. his dynamic control flow can reach up to 8 l/min! herefore the case drain line is to lead to the reservoir at full size and without restrictions as short and direct as possible. Case drain flows V63-92 Case drain flow [l/min] 9 6 at deadhead 24 16 2 input power at deadhead 1 2 3 V92 ressure [bar] Output flow [l/min] 15 12 9 6 Input power [kw] 1 8 6 4 output flow vol. efficiency overa l ien y l effic c input power at full flow 1 8 6 4 Efficiency [%] (overall, volumetric) 3 1 at full flow 2 3 ressure [bar] 3 2 input power at deadhead 1 2 3 ressure [bar] 2 12 arker Hannifin GmbH
Efficiency and case drain flows Efficiency, power consumption V14 Output flow [l/min] 25 2 15 1 5 V18 Output flow [l/min] 3 24 18 12 6 V27 Output flow [l/min] 5 4 3 2 Input power [kw] Input power [kw] Input power [kw] 15 12 9 6 3 175 14 15 vol. efficiency overall efficien y output flow input power at full flow input power at deadhead 1 2 3 ressure [bar] 7 35 1 2 3 ressure [bar] 25 2 15 1 vol. efficiency overall efficiency output flow input power at full flow input power at deadhead vol. efficiency overall eff e ici ncy output flow input power at full flow c 1 8 6 4 2 1 8 6 4 2 1 8 6 4 Efficiency [%] (overall, volumetric) Efficiency [%] (overall, volumetric) Efficiency [%] (overall, volumetric) Efficiency and case drain flows V14, V18, V27 he efficiency and power graphs are measured at an input speed of n = 15 min -1, a temperature of 5 C and a fluid viscosity of 3 mm 2 /s. Case drain flow and compensator control flow leave via the drain port of the pump. o the values shown are to be added 1 to 1.2 l/min, if at pilot operated compensators (codes FR*, FF*, F*, horse power compensator and p- Q-control) the control flow of the pressure pilot valve also goes through the pump. lease note: he values shown below are only valid for static operation. Under dynamic conditions and at rapid compensation of the pump the volume displaced by the servo piston also leaves the case drain port. his dynamic control flow can reach up to 12 l/min! herefore the case drain line is to lead to the reservoir at full size and without restrictions as short and direct as possible. Case drain flows V14-18 Case drain flow [l/min] 15 1 5 at deadhead 1 Case drain flows V27 Case drain flow [l/min] 18 12 6 at deadhead at full flow 2 3 ressure [bar] 1 5 input power at deadhead 1 2 3 ressure [bar] 2 1 at full flow 2 3 ressure [bar] 13 arker Hannifin GmbH
Dimensions V16-23, metric version mounting hole for horse power compensator pilot or displacement feedback VD drain port 2; G1/2 optional M 22 x 1.5; IO 6149-1 (threads options 7 and 8) or 7/8-14 UNF ( threads option 3) 14 16.5 Ø 25 k6 12 94 Ø 1 h8 16.5 drain port 1, dimensions see 2 13 32 9 52 8 132 max. 133 197.5 max. 212 gage port M; G1/4 optional M 12 x 1.5; IO 6149-1 ( threads options 7 and 8) oder 7/16-2 UNF ( threads option 3) 9 1 View X hown with standard pressure compensator 89 12 55 48 28 -.25 thread M1-22 deep 125 15 X key 8 x 7 x 4 DIN 6885 58.7 127 162 17.5 Inlet: flange according IO 6162 DN 32; N 25 bar 1 1/4 32 22 flushing port 3; G 3/8 optional M 18 x 1.5; IO 6149-1 (threads options 7 and 8) oder 3/4-16 UNF ( threads option 3) he pump shown above has mounting option K and thru drive option (prepared for thru drive). 3.2 4 x M1, 18 deep optional 7/16-14 UNC - 2B ( threads options 3 and 7) Ø 1 h8 23.8 4 x M1, 18 deep optional 3/8-16 UNC - 2B ( threads options 3 and 7) mounting option splined shaft W 25 x 1.5 x 15 x 8f DIN 548 5.8 19 Outlet: flange according IO 6162 DN 19; N 4 bar 3/4 hown is a clockwise rotating pump. Counter clockwise rotating pumps have inlet, outlet and gauge ports reversed. 43 14 arker Hannifin GmbH
Dimensions V16-23, E version and thru drive Ø 25.4 -.5 28.17±.13 Ø 11.6 -.5 thread 3/8-16 UNC-2B 22 deep 13.5 44.9 89.8 hown above is mounting option D 9.4 8 42 5 key 6.35 x 6.35 4 long 44.9 89.8 Ø 11.6 -.5 mounting option E splined shaft 15 16/32 D, flat root, side fit NI B92.1 46 Variation with thru drive drive output: splined shaft 13-16/32 D, flat root, side fit NI B92.1 E G C 197.5 225 47.5 B H F D hru shaft adaptors are available with the following dimensions: B C D E F G 63 1 85 - M8 1 M8 8 1 13 - M8 19 M1 1 1.5 125 - M1 - - 5.8 1 - - - 82 M8 82.55 1 - - - 16 M1 11.6 1.5-89.8 M12 - - Dimension H and available couplings see page 24. t threads options 3 and 7 the dimensions E and G are UNC - 2B threads. 15 arker Hannifin GmbH
Dimensions V32-46, metric version mounting hole for horse power compensator pilot or displacement feedback VD drain port 2; G3/4 optional M 27 x 2; IO 6149-1 (threads options 7 and 8) or 1 1/16-12 UNF ( threads option 3) 153 22 Ø 32 k6 17 Ø 125 h8 15 22 92 drain port 1, dimensions see 2 227 max. 245 15 37 gage port M; G1/4 optional M 12 x 1.5; IO 6149-1 ( threads options 7 and 8) oder 7/16-2 UNF ( threads option 3) 9 68 9 1 max. 133 156 View X hown with standard pressure compensator 98 14 66 35 -.25 6 16 hread M1-22 deep 17 X Key 1 x 8 x 56 DIN 6885 69.9 35.7 38 146 185 197 Inlet: flange according IO 6162 DN 38; N 2 bar 4 x M12, 18 deep optional 1/2-13 UNC - 2B ( threads options 3 and 7) he pump shown above has mounting option K and thru drive option (prepared for thru drive) 28 flushing port 3; G 1/2 optional M 22 x 1.5; IO 6149-1 (threads options 7 and 8) oder 7/8-14 UNF ( threads option 3) 27.8 4 x M12, 18 deep optional 7/16-14 UNC - 2B ( threads options 3 and 7) Ø 125 h8 mounting option splined shaft W 32 x 1.5 x 2 x 8f DIN 548 57.2 25 Outlet: flange according IO 6162 DN 25; N 4 bar 47 hown is a clockwise rotating pump. Counter clockwise rotating pumps have inlet, outlet and gauge ports reversed. 16 arker Hannifin GmbH
Dimensions V32-46, E version and thru drive version Ø 31.75 -.5 14 35.2 ±.13 Ø 127 -.5 114.5 thread 3/8-16 UNC-2B 22 deep 57.25 shown above is mounting option D 12.7 8 6 68 key 7.94 x 7.94 56 long 57.25 114.5 Ø 127 -.5 mounting option E splined shaft 14 12/24 D, flat root, side fit NI B92.1 Variation with thru drive 56 drive output: splined shaft W 25 x 1.5 x 15 x 8f DIN548 E C G 227 K B H D F hru shaft adaptors are available with the following dimensions: B C D E F G K 63 8.5 85 - M8 1 M8 49 261 8 8.5 13 - M8 19 M1 49 261 1 1.5 125 - M1 14 M12 49 261 125 12 16 - M12 - - 49 261 82.55 8 - - - 16 M1 49 261 11.6 11-89.8 M12 146 M12 49 261 127 13.5-114.5 M12 - - 64 276 Dimension H and available couplings see page 24. t threads options 3 and 7 the dimensions E and G are UNC - 2B threads. 17 arker Hannifin GmbH
Dimensions V63-92, metric version mounting hole for horse power compensator pilot or displacement feedback VD drain port 2; G3/4 optional M 27 x 2; IO 6149-1 (threads options 7 and 8) or 1 1/16-12 UNF ( threads option 3) 181 135 31 196 Ø 4 k6 Ø 16 h8 31 12 drain port 1, dimensions see 2 287 max. 38 2 43.5 gage port M; G1/4 optional M 12 x 1.5; IO 6149-1 ( threads options 7 and 8) oder 7/16-2 UNF ( threads option 3) 9 92 9 1 max. 133 2 View X hown with standard pressure compensator 121 18 86 78 238 43 -.25 2 thread M12-28 deep 26 key 12 x 8 x 8 DIN 6885 X 77.8 5 252 192 Inlet: flange according IO 6162 DN 51; N 2 bar flushing port 3; G 1/2 optional M 22 x 1.5; IO 6149-1 (threads options 7 and 8) oder 7/8-14 UNF ( threads option 3) he pump shown above has mounting option K and thru drive option (prepared for thru drive). 36 42.9 4 x M12, 2 deep optional 1/2-13 UNC - 2B ( threads options 3 and 7) Ø 16 h8 66.6 31.8 4 x M12, 2 deep optional 1/2-13 UNC - 2B ( threads options 3 and 7) or threads option 4 ( M14, 2 deep) 32 Outlet: flange according IO 6162 DN 32; N 4 bar 56 mounting option splined shaft W 4 x 1.5 x 25 x 8f DIN 548 hown is a clockwise rotating pump. Counter clockwise rotating pumps have inlet, outlet and gauge ports reversed. 18 arker Hannifin GmbH
Dimensions V63-92, E version and thru drive version key 11.11x11.11 8 long 2.6 Ø 44.45 -.5 49.3 ±.13 Ø 152.4 -.5 161.6 8.8 shown above is mounting option D 12.7 8 82 9 thread 1/2-13 UNC-2B 28 deep 8.8 161.6 Ø 152.4 -.5 mounting option E splined shaft 13 8/16 D, flat root, side fit NI B92.1 75 Variation with thru drive drive output: splined shaft W 32 x 1.5 x 2 x 8f DIN548 E C G 287 K B H D F hru shaft adaptors are available with the following dimensions: B C D E F G K 63 1 85 - M8 1 M8 58 326 8 1 13 - M8 19 M1 58 326 1 12 125 - M1 14 M12 58 326 125 12 16 - M12 18 M16 58 326 16 12 2 - M16 - - 58 326 82.55 1 - - - 16 M1 58 326 11.6 12-89.8 M12 146 M12 58 326 127 14-114.5 M12 181 M16 58 326 152.4 14-161.6 M16 - - 78 346 Dimension H and available couplings see page 24. t threads options 3 and 7 the dimensions E and G are UNC - 2B threads. 19 arker Hannifin GmbH
Dimensions V14-18, metric version mounting hole for horse power compensator pilot or VD for displacement feedback drain port 2; G1 optional M 33 x 2; IO 6149-1 (threads options 7 and 8) or 1 5/16-12 UNF ( threads option 3) 24 158 Ø 5 k6 35 35 Ø 16 h8 2 145 max. 385 drain port 1 dimensions see 2 35 gage port M; G1/4 optional M 12 x 1.5; IO 6149-1 ( threads options 7 and 8) oder 7/16-2 UNF ( threads option 3) 2 48 9 92 9 1 max. 133 2 View X hown with standard pressure compensator 147 16 15 283 53.5 -.25 hread M16-36 deep 2 18 X Key 14 x 9 x 75 DIN 6885 88.9 66.6 5.8 31.8 Inlet: flange according IO 6162 DN 64; N 16 bar 64 233 pressure port: 295 suction port: 35 4 x M12, 2 deep optional 1/2-13 UNC - 2B ( threads options 3 and 7) 4 x M12, 2 deep optional 1/2-13 UNC - 2B ( threads options 3 and 7) or threads option 4 ( M14, 22 deep) 32 Outlet: flange according IO 6162 DN 32; N 4 bar he pump shown above has mounting option K and thru drive option (prepared for thru drive). 78 Ø 16 h8 4 flushing port 3; G 3/4 optional M 27 x 2; IO 6149-1 (threads options 7 and 8) oder 1 1/16-12 UNF ( threads option 3) mounting option splined shaft W 5 x 2 x 24 x 9g DIN 548 hown is a clockwise rotating pump. Counter clockwise rotating pumps have inlet, outlet and gauge ports reversed. 2 arker Hannifin GmbH
Dimensions V14-18, E version and thru drive version 21 Ø 5.8 -.5 56.4±.13 8.8 Ø 152.4 -.5 161.6 shown above is mounting option D 12.7 8 91.4 99.4 thread 5/8-11UNC-2B 25 deep key 12.7 x 12.7 75 long 8.8 161.6 mounting option F 88 Ø 44.45 -.5 key Ø 152.4 -.5 49.3±.13 11.11 x 11.11 Ø 152.4 -.5 mounting option E 55 long splined shaft 15 8/16 D, Ø 152.4 -.5 flat root, side fit NI B92.1 thread 1/2-13UNC-2B 25 deep 75 75 mounting option G splined shaft 13 8/16 D, flat root, side fit NI B92.1 Variation with thru drive drive output: splined shaft W 4 x 1.5 x 25 x 8f DIN548 E C G B H 415 35 97 F D hru shaft adaptors are available with the following dimensions: B C D E F G 8 1 13 - M8 19 M1 1 12 125 - M1 14 M12 125 12 16 - M12 18 M16 16 12 2 - M16 - - 82.55 1 - - - 16 M1 11.6 12-89.8 M12 146 M12 127 14-114.5 M12 181 M16 152.4 14-161.6 M16 - - Dimension H and available couplings see page 24. t threads options 3 and 7 the dimensions E and G are UNC - 2B threads. 21 arker Hannifin GmbH
Dimensions V 27, metric version mounting hole for horse power pilot or VD for displacement feedback drain port 2; G1 1/4 optional M 42 x 2; IO 6149-1 (threads options 7 and 8) or 1 5/8-12 UNF threads option 3) 23 184 Ø 65 k6 Ø 2 h8 45 45 176 drain port 1, dimensions see 2 472.5 max. 51 25 6 9 115 gage port M; G1/4 optional M 12 x 1.5; IO 6149-1 ( threads options 7 and 8) or 7/16-2 UNF ( threads option 3) 9 1 shown with standard pressure compensator 265 max. 133 25 view X 128 11 172 69 -.25 22 thread M2-42 deep 25 X key 18 x 11 x 98 DIN 6885 12.7 Ø 88 43 378 36 Inlet: flange according IO 6162 DN 89; N 25 bar 5 flushing port 3; G 3/4 optional M 27 x 2; IO 6149-1 ( threads options 7 and 8) or 1 1/16-12 UNF ( threads option 3) he pump shown above has mounting option K and thru drive variation (prepared for thru drive). 69.8 4 x M16, 32 deepf optional 5/8-11 UNC - 2B ( threads options 3 and 7) Ø 2 h8 36.5 4 x M16, 32 deep optional 5/8-11 UNC - 2B threads options 3 and 7) mounting option splined shaft W 6 x 2 x 28 x 9g DIN 548 79.4 Ø 38 Outlet: flange according IO 6162 DN 38; N 4 bar 8 hown is a clockwise rotating pump. Counter clockwise rotating pumps have inlet, outlet and gauge ports reversed. 22 arker Hannifin GmbH
Dimensions V 27, E version and thru drive version key 12.7 x 12.7 75 long 2.6 Ø 5.8 -.5 56.4 ±.13 Ø 165.1 -.5 224.5 112.25 shown above is mounting option D 15.9 8 89.5 97.5 thread 5/8-11UNC-2B 25 deep 112.25 224.5 Ø 165.1 -.5 mounting option E splined shaft 15-8/16 D, flat root, side fit NI B92.1 88 Variation with thru drive output: splined shaft W 5 x 2 x 24 x 9g DIN 548 H E C G B 472.5 531.5 97 D F hru shaft adaptors are available with the following dimensions: B C D E F G 8 8.5 13 - M8 19 M1 1 1.5 125 - M1 14 M12 125 1.5 16 - M12 18 M16 16 13.5 2 - M16 224 M2 2 13.5 25 - M2 - - 82.55 8 - - - 16 M1 11.6 11-89.8 M12 146 M12 127 13.5-114.5 M12 181 M16 152.4 13.5-161.6 M16 229 M2 165.1 17-224.5 M2 - - Dimension H and available couplings see page 24. t threads options 3 and 7 the dimensions E and G are UNC - 2B threads. 23 arker Hannifin GmbH
Kits Mounting kits for multiple pumps, for second pump option MK V BG Mounting xial kit piston pump series V ize econd pump hread eals Design series (see name plate) Code ump size 1 ump size 1: V16 - V23 2 ump size 2: V32 - V46 3 ump size 3: V63 - V92 4 ump size 4: V14 - V18 5 ump size 5: V27 Kit contains positions 3, 69, 84, 85 and 87, see drawing below. Code Y B C D E G H J K M econd pump, E E, diameter 5.8 mm E, diameter 82.55 mm E B, diameter 11.6 mm E C, diameter 127,mm E D, diameter 152.4 mm E E, diameter 165.1 mm econd pump, metric Diameter 63 mm Diameter 8 mm Diameter 1 mm Diameter 125 mm Diameter 16 mm Diameter 2 mm Code N V E Code M eals NBR FM ER hread metric E Mounting kits for multiple pumps, couplings MK V BG Mounting xial kit piston pump series V ize Coupling Design series (see name plate) Code ump size 1 ump size 1: V16 - V23 2 ump size 2: V32 - V46 3 ump size 3: V63 - V92 4 ump size 4: V14 - V18 5 ump size 5: V27 Kit contains positions 91 (and 92 for keyed shaft). 69 85 87 92 E, splined keyed shaft, (only up to Ø 18, metric) metric, splined Code Coupling for metric, splined shaft DIN 548 1 N25 x 1.5 x 15 2 N32 x 1.5 x 2 3 N4 x 1.5 x 25 4 N5 x 2 x 24 5 N6 x 2 x 28 Coupling for E splined shaft flat root, side fit 11 9 16/32 12 11 16/32 13 13 16/32 14 15 16/32 15 14 12/24 16 17 12/24 17 13 8/16 18 15 8/16 Coupling + adaptor for keyed shaft 2 Diameter 12 mm 21 Diameter 16 mm 22 Diameter 18 mm front pump 3 84 91 second pump 24 arker Hannifin GmbH
Kits eal kits K V BG eal kit Code ump size 1 ump size 1: V16 - V23 2 ump size 2: V32 - V46 3 ump size 3: V63 - V92 4 ump size 4: V14 - V18 5 ump size 5: V27 xial piston pump series V ize Code N V E eals eals NBR FM ER hread, port Design series (see name plate) Code hread ort 1 metric B 3 UNC UNF 7 UNC IO 6149 8 metric IO 6149 Repair and spare parts kits RK V BG pare parts kit Code ump ize 1 ump size 1: V16 - V23 2 ump size 2: V32 - V46 3 ump size 3: V63 - V92 4 ump size 4: V14 - V18 5 ump size 5: V27 xial piston pump series V ize Contents partly optional:hread or rotation or seals Design series (see name plate) Code Contents Optional V Connecting parts, kit hread W haft with key hread WZ plined shaft hread Valve plate Rotation B Bushing for servo piston eals Contents - fixed GE runnion bearing kit ROG Rotating unit incl. piston set KO iston set R wash plate WQ haft with key, reinforced, only for size 4, only with E WF plined shaft, reinforced, only for size 4, only with E RFE Bias spring kit K ervo piston kit Code hread M metric E / UNC Rotation R clockwise counter-clockw. eals N NBR V FM E ER Repair and spare parts kits for adjustable displacement limiter RK V Code Displacement 16 V16 63 V63 2 V2 8 V8 23 V23 92 V92 32 V32 14 V14 4 V4 18 V18 46 V46 27 V27 pare xial parts kit piston pump series V Code HE Displacement Contents Displacement limiter adjustable Contents eals Design series (see name plate) Code N V E eals NBR FM ER For parts included, see spare parts list VI-BGx-GB-yy; available upon request. x stands for frame size 1-5 yy stands for design series 25 arker Hannifin GmbH
ump Combinations Combinations V/V, V/VM (metric version) M K B H D C Main pump econd pump Interface main pump B C D H K M V16, 2 or 23 V16, 2 or 23 1 B4 HW 489 196 17.5 225 22 225 212 V32, 4 or 46 V63, 8 or 92 V14 or 18 V27 V16, 2 or 23 V32, 4 or 46 V16, 2 or 23 V32, 4 or 46 V63, 8 or 92 V16, 2 or 23 V32, 4 or 46 V63, 8 or 92 V14 or 18 1) V16, 2 or 23 V32, 4 or 46 V63, 8 or 92 V14 or 18 V27 1) 125 B4 HW 16 B4 HW 16 B4 HW 2 B4 HW 541 574 63 663 724 719 752 813 878 86 893 954 133 1134 28 28 232 232 232 23 23 23 23 255 255 255 255 255 197 197 252 252 252 35 35 35 35 43 43 43 43 43 235.5 261 244.5 271 326 28.5 37 362 415 299 325.5 38.5 433.5 531.5 1) Combinations V14/18 + V14/18 and V27 + V27 only with splined shaft on main pump due to high torque. 245 245 299 299 299 349 349 349 349 46 46 46 46 46 261 261 326 326 326 415 415 415 415 531.5 531.5 531.5 531.5 531.5 212 245 212 245 36 212 245 36 385 212 245 36 385 51 26 arker Hannifin GmbH
ump Combinations Combinations V/G M K B H D C Main pump econd pump Interface main pump * B C D* H K M V16, 2 or 23 G511 1 B4 HW 42 196 17.5 124 22 225 99-143 V32, 4 or 46 G511 472 28 197 133.5 245 261 99-143 125 B4 HW G517 56 28 197 152 245 261 132-177 V63, 8 or 92 G511 561 232 252 143.5 31 326 99-143 16 B4 HW G517 595 232 252 162 31 326 132-177 V14 or 18 G511 65 23 35 179.5 349 415 99-143 16 B4 HW G517 684 23 35 198 349 415 132-177 V27 G511 79.5 255 43 198 46 531.5 99-143 2 B4 HW G517 824.5 255 43 216.5 46 531.5 132-177 * maximum length with largest displacement of a gear pump frame size tandard gear pumps for combination with V Model Ordering code Displacement Flow [cm 3 /U] [l/min at 15min -1 ] G55 G554C1H2NJ4J4B1B1 4 6 G558C1H2NJ4J4B1B1 8 12 G51111C1H2N21B1B1 11 16.5 G51114C1H2N21B1B1 14 21 G511 G51119C1H2N21B1B1 19 28.5 G51122C1H2N22B1B1 22 33 G51127C1H2N22B1B1 27 4.5 G51133C1H2N22B1B1 33 49.5 G51723CD1H3N32B1B1 23 34.5 G51728CD1H3N32B1B1 28 42 G517 G51733CD1H3N32B1B1 33 49.5 G51738CD1H3N32B1B1 38 57 G51752CD1H3N33B1B1 52 78 G5177CD1H3N33B1B1 7 15 G35 G35197EVB225 83.6 125.4 For technical information see gearpump /-motor catalogue (on request: HY11-3252/UK) 27 arker Hannifin GmbH
hru drive, shaft load limitations Max. transferable torque in [Nm] for different shafts options haft Code V16-23 V32-46 V63-92 V14-18 V27 D 3 55 132 2 2 E 3 61 1218 268 268 F -- -- -- 132 -- G -- -- -- 164 -- K 3 57 115 19 285 45 675 14 265 398 Max. torque transmission cap. for rear mount. pumps 14 275 56 11 165 Important notice he max. allowable torque of the individual shaft must not be exceeded. For 2-pump combinations there is no problem because V series offers 1% thru torque. For 3-pump combinations (and more) the limit torque could be reached or exceeded. herefore it is necessary to calculate the torque factor and compare it with the allowed torque limit factor in the table. Required: calculated torque factor < torque limit factor o make the necessary calculations easier and more user friendly it is not required to calculate actual torque requirements in Nm and compare them with the shaft limitations. he table on the right shows limit factors that include material specification, safety factors and conversion factors. he total torque factor is represented by the sum of the individual torque factors of all pumps in the complete pump combination. otal torque factor of the combination = sum of individual torque factors of all pumps he torque factor of each individual pump is calculated by multiplying the max. operating pressure p of the pump (in bar) with the max. displacement Vg of the pump (in cm³/rev). ump haft orque limit factor D 177 E 177 V16-23 K 177 213 D 3268 E 3638 V32-46 K 3381 425 D 7728 E 7245 V63-92 K 6762 8372 D 1184 E 15876 F 7875 V14-18 G 9765 K 1134 1575 D 119 E 1597 V27 K 171 23625 orque factor of any pump = p x Vg 28 arker Hannifin GmbH
Compensators dimensions Remote pressure compensator, code FRC oad sensing compensator, code FFC ll control ports G1/4 optional M 12 x 1.5; IO 6149-1 (threads options 7 and 8) or 7/16-2 UNF (threads option 3) Remote pressure comp. with interface NG6, code FR1 oad sensing comp. with interface NG6, code FF1 2 x M5-1 deep optional 1-32 UNC (threads option 3 and 7) 31.5 Interface NG6, CEO 3 31 32,5 42.5 74.5 pressure pilot port (code FRC) load-sensing-port F (code FFC) load-sensing-port F (code FF1) (plugged for code FR1 ) 2 x M5-1deep in pump body (see note above) 24 4 2-valve compensator, code F1 interface NG6, CEO 3 roportional p-q-compensator, code FR (for code FV lower valve only without interface) interface NG6, CEO 3 8 4 4 49 5 load sensing port F VD for proportional compensator round connector M 12 x 1 5 pins 69 ilot valve for horse power compensator 34 pump body pump body eal kit, compensator K VC eal kit Compensator for axial piston pump series V eal Code N V E eal NBR FM ER eal kit includes all seals for all single compensator options and the seals for VD and horse power pilot valve. For 2-valve-compensators two seal kits are to be ordered. pare parts lists and ordering codes for replacement compensator valves see manual VI-VC-GB; available upon request 29 arker Hannifin GmbH
ressure compensators tandard pressure compensator code F* he standard pressure compensator adjusts the pump displacement according to the actual need of the system in order to keep the pressure constant. s long as the system pressure at outlet port is lower than the set pressure (set as spring preload of the compensator spring) the working port of the compensator valve is connected to the case drain and the piston area is unloaded. Bias spring and system pressure on the annulus area keep the pump at full displacement. When the system pressure reaches the set pressure the compensator valve spool connects port 1 to and builds up a pressure at the servo piston resulting in a downstroking of the pump. he displacement of the pump is controlled in order to match the flow requirement of the system. 1 M 1 tandard pressure compensator code F* * = pressure rating Q = included p Remote pressure compensator code FRC While at the standard pressure compensator the pressure is set directly at the compensator spring, the setting of the remote pressure compensator can be achieved by any suitable pilot pressure valve connected to pilot port. he pilot flow supply is internal through the valve spool. he pilot flow is 1-1.5 l/min. he pilot valve can be installed remote from the pump in some distance. hat allows pressure setting e. g. from the control panel of the machine. he remote pressure compensator typically responds faster and more precisely than the standard pressure compensator and is able to solve instability problems that may occur with a standard pressure compensator in critical applications. he pressure pilot valve can also be electronically controlled (proportional pressure valve) or combined with a directional control valve for low pressure standby operation. 1 M 1 remote pressure compensator code FRC Q = included p Remote pressure compensator code FR1 Version FR1 of the remote pressure compensator provides on its top side an interface NG6, DIN 2434 (CEO 3 at R35H, NF D3). his interface allows a direct mounting of a pilot valve. Beside manual or electrohydraulic operated valves it is also possible to mount complete multiple pressure circuits directly on the compensator body. arker offers a variety of these compensator accessories ready to install. ee pages 38 and 39 of this catalogue. ll remote pressure compensators have a factory setting of 15 bar differential pressure. With this setting, the controlled pressure at the pump outlet is higher than the pressure controlled by the pilot valve. M 1 1 remote pressure compensator with interface NG6 for accessories code FR1 Q = included p 3 arker Hannifin GmbH
oad-sensing compensators oad-sensing compensator code FFC he load-sensing compensator has an external pilot pressure supply. Factory setting for the differential pressure is 1 bar. he input signal to the compensator is the differential pressure at a main stream resistor. loadsensing compensator represents mainly a flow control for the pump output flow, because the compensator keeps the pressure drop at the main stream resistor constant. variable input speed or a varying load(-pressure) has consequently no influence on the output flow of the pump and the speed of the actuator. By adding a pilot orifice (Ø.8mm) and a pressure pilot valve pressure compensation can be added to the flow control function. ee the circuit diagram below, left. 1 M 1 oad-sensing compensator code FFC F Q = included n Ø.8 F F Q M 1 1 M 1 1 oad-sensing compensator code FFC external orifice and pressure pilot valve oad-sensing compensator with interface NG6 for accessories code FF1 = included p hown above is load sensing compensator code FF1 with an NG6 interface on top of the control valve. hat allows direct mounting of a pilot valve for pressure compensation. his version includes the pilot orifice. Due to the interaction of flow and pressure compensation this package has not the "ideal" control characteristic. he deviation is caused by the pilot valves characteristic. If a more accurate pressure compensation is required, the 2-valve load-sensing compensator code F1 can be used. he circuit diagram of this version is shown left. Here the interaction of the two control functions is avoided by using two separate control valves for flow and pressure compensation. he 2-valve compensator is equipped with an interface NG6 on the compensators top side. M 1 1 F 2-valve load-sens. compensator with interface NG6 for accessories code F1 Q = included p 31 arker Hannifin GmbH
Horse power compensators Hydraulic-mechanical horse power compensator he hydraulic-mechanical horse power compensator consists of a modified remote pressure compensator (Code **) or of a modified load-sensing compensator (Code *C*) and a pilot valve. his pilot valve is integrated into the pump and is adjusted by a cam sleeve. he cam sleeve has a contour that is designed and machined for the individual displacement and the nominal horse power setting. t a large displacement the opening pressure (given by the cam sleeve diameter) is lower than at small displacements. his makes the pump compensate along a constant horse power (torque) curve (see diagrams on opposite page). For all nominal powers of standard electrical motors arker offers a dedicated cam sleeve. he exchange of this cam sleeve (e. g.: to change horse power setting) can easily be done without disassembly of the pump. On top of that an adjustment of the horse power setting can be done within certain limits by adjusting the preload of the pilot control cartridge spring. hat allows an adjustment of a constant horse power setting for other than the nominal speeds (15 min -1 ) or for other horse powers. Ordering code for the horse power option he first digit designates the horse power setting: Code B = 3. kw etc. up to Code 3 = 132. kw he second digit designates the pilot flow source: Code internal pilot pressure, remote pressure function. Code C external pilot pressure, combines horse power compensation with load-sensing compensation. he third digit designates the possibility to adjust the overriding pressure compensation: Code comes with a top side NG6/D3 interface on the control valve to mount any suitable pilot valve or arker pump accessories. Code B has a threaded pilot port p (G1/4) to connect a remote pilot valve with piping. Code C includes a pilot valve for manual pressure adjustment. Max. setting: 35 bar. age 33 shows typical control characteristics and the available horse power settings for the different pump sizes and displacements. M 1 1 1 M 1 M 1 1 horse power comp., pilot flow internal interface on top code * horse power compensator, pilot flow internal code *B horse power comp., pilot flow internal pressure pilot valve included code *C Ø,8 Note: If version *CB is required with an external pilot valve and Ø.8 mm orifice, the orifice in port F has to be removed. F 1 M M 1 1 1 horse power compensator, pilot flow external for load-sensing code *CB = included horse power comp., pilot flow external for load-sensing, pilot valve included code *CC 32 arker Hannifin GmbH
Horse power compensators, diagrams Characteristic curves, horse power compensators flow rate Q [l/min] 35 3 V23 V2 V16 flow rate Q [l/min] 2 18 14 V14 2 12 15 1 8 1 6 5 4 2 5 1 15 2 25 3 35 pressure p [bar] 5 1 15 2 25 3 35 pressure p [bar] flow rate Q [l/min] 7 6 4 3 V46 V4 V32 flow rate Q [l/min] 3 27 21 18 15 12 V18 2 9 1 6 3 flow rate Q [l/min] 14 12 l/min 5 1 15 2 25 3 35 pressure p [bar] 8 6 4 2 V92 V8 V63 5 1 15 bar 25 3 35 pressure p [bar] flow rate Q [l/min] 5 1 15 2 25 3 35 pressure p [bar] 4 V27 35 25 2 15 1 5 5 1 15 2 25 3 35 pressure p [bar] he diagrams shown are only valid for the following working conditions: peed : n = 15 rev/min Fluid : H, IO VG46 emperature : t = 5 C Viscosity : ν = 46 mm 2 /s at 4 C 33 arker Hannifin GmbH
Electrohydraulic p/q control roportional displacement control, code FV he proportional displacement control allows the adjustment of the pumps output flow with an electrical input signal. he actual displacement of the pump is monitored by an VD and compared with the commanded displacement in an electronic control module Q*-F (see opposite side). he command is given as an electrical input signal ( - 1V or resp. 4-2m) from the supervising machine control. he command can also be provided by a potentiometer. he electronic control module offers a stabilized 1V source to supply the potentiometer. he electronic control compares permanently input command and actual displacement and powers the proportional solenoid of the control valve. deviation from the commanded displacement leads to a modulation of the input current to the solenoid. he control valve then changes the control pressure (port ) until the correct displacement is adjusted. Version FV of the proportional control does not provide a pressure compensation. he hydraulic circuit must be protected by a pressure relief valve. U UQ M U s 1 1 roportionaldisplacement control code FV Q U Q = included p roportional displacement control with overriding pressure control, codes FR, FZ and FG In version FR an additional pressure compensator valve can override the electrohydraulic displacement control. hat adds pressure compensation to this control. he compensator valve has an NG6/D3 interface on top to mount a pressure pilot valve. When using a proportional pressure pilot valve an electro-hydraulic p/q control can be realized. he electronic driver modules are tuned for the valve type DE177KF to give best performance. he electronic control module Q*-.. (see opposite page) contains, beside the displacement control unit, also the driver electronics for the a. m. proportional pressure valves. Using ordering code FZ and specifying the desired pilot valve/compensator accessory, a complete multiple pressure adjustment can be mounted in our factory (see compensator accessories, pages 38 and 39) and the complete unit will be tested and shipped together with the pump. With ordering code FG the proportional pressure pilot valve and a pressure transducer (arker C 8181 CE) are included with the pump control. In combination with control module Q*-Q.. a closed loop pressure control of the pump outlet pressure is available. Module Q*-.. offers an electronic horse power limiter in addition to the closed loop pressure control. arker variable displacement pumps have a large servo piston. hat leads to a extremely robust and stable pump control. On the other hand that requires high control flows (up to > 1 l/min). arker has therefore chosen the 2-valve-p/Q control concept, because in this case a hydraulic-mechanical compensator valve takes care of the pressure compensation of the pump. hat allows a very fast pressure compensation and makes this the control unsensitive to fluid contamination. We see the 2-valve-concept as a contribution to system and pressure control safety. U Q M U U Q M p 1 U s D B1 U s 1 1 U p 1 1 roportionaldisplacement control code FR p D DB2 roportionaldisplacement control code FG Q U Q Q U Q U p = included U p = included 34 arker Hannifin GmbH
Electrohydraulic p/q control he electronic modules to power the displacement control and the pressure control are snap-on type modules. hey can be mounted on installation rails according to EN 522. card holder is not required. he modules have potentiometers to adjust up and down ramps (ramp time up to 5s) and a min. and max. adjustment for optimum resolution and sensitivity as required by the application. hey comply with the latest legal requirements and confirm to European law. hey are EMC approved and carry the CE mark. Electronic modul Q*- to operate the p/q control for V pumps Ordering code electronic module Q ump amplifier ump variation Module variation Design series Code ump variation 1 V 16/2/23 2 V 32/4/46 3 V 63/8/92 4 V 14/18 5 V 27 Code F Q Variation flow control only flow control and pressure adjustment flow and pressure control flow and pressure control with horse power limitation NOE! he electronic modules are not included in the pump compensator. lease order separately. More technical information on these modules can be found in catalogue HY11-25/UK, chapter 1, Electronics. echnical data Minimum control pressure required (at internal pressure supply = minimum system pressure) Repeatability roportional flow compensator (solenoid): - nominal voltage - environmental temperature - duty cycle - protection class - connector Inductive position feedback (VD): - supply voltage - current requirement - output voltage - environmental temperature - load to output signal - connector 15 bar ±.75 % 16 V 5 C 1 % I54 IO 44 18 to 36 VDC <5 m 3.5 to 11.5 VDC to 5 C > 5 kohm (short circuit protected) round connector M12x1.5pin Diagrams ypical static characteristic 1% 1% displacement input command +1V Response times ypical dynamic characteristic displacement ize [ms] R [ms] V23 5 5 V46 7 7 V92 9 9 V18 15 15 V27 2 2 R time t 35 arker Hannifin GmbH
Electrohydraulic p/q control roportional displacement control with shuttle valve subplate, code W* Because of the servo spring the proportional displacement control needs a minimum pump outlet pressure of 12-15 bar to adjust the pumps output flow according to an electrical input signal. If the system does not provide enough back pressure - especially at low displacement and low load - there are two options: the shuttle valve subplate and the preload valve option. If an external auxiliary pressure is available, the control option W* is equipped with a shuttle valve circuit according to the diagram left. t a low pump outlet pressure the pump displacement adjustment circuit is supplied by the auxiliary pressure and allows adjustment of the pump to zero flow at zero pressure. If the pump outlet pressure exceeds the auxiliary pressure, the shuttle valve shifts to internal pressure supply. Depending of the pump size and the response requirements an auxiliary power source of 2-3 bar and 2-4 l/min is recommended. Note: pressure control is only available above the auxiliary pressure level and operation of the pump at zero flow and zero pressure requires extreme care to maintain lubrication of the rotating group. U p p 1 M D 1 p intern U s p external 1 DB2 roportional displacement control with pressure compensation and shuttle valve subplate code WR 1 1 DB1 U Q huttle valve subplate for proportional displacement control displacement control valve interface pressure compensator interface interface for pump mounting reload valve for proportional displacement control, code VVV* n alternative solution is the use of a direct operated preload valve. he preload valve is offered in a manifold for direct mounting to the pressure port of the pump. he opening pressure of the valve is set to approx. 2 bar and at 3 bar load pressure the valve is fully open and does cause a pressure drop of less than 1 bar. he ordering code for the preload valve is VVV*. he * stands for frame size of the pump, thread and port option and seal material option. For details see next page. he design of the preload valve is shown below. For dimensions see installation manual VI-17-UK (available upon request). p 2 M p 1 DB1 U s 1 1 p D DB2 U U Q Outlet: flange port IO 6162 Inlet: flange port IO 6162, flanged direct to pump pressure port roportional displacement control with pressure compensation and preload valve 36 arker Hannifin GmbH
Electrohydraulic p/q control Quick pressure relief manifold for proportional pump control, code VE* When working with a proportional pressure control on variable displacement pumps, pressure decrease can be slow. When the pump strokes to deadhead, there is no active pressure relief. o achieve a response similar to a valve controlled system, the quick unload manifold can be mounted to the pump outlet. his manifold includes a cartridge valve with a 4 bar spring preload. he pilot pressure supply for the compensator valve is passing this cartridge valve and creates a pressure drop across the poppet. t normal working conditions this pressure drop does not exceed 3 bar and the poppet stays closed. In a dynamic response situation the pressure drop can exceed 4 bar and the cartridge actively reuces the system pressure acoording to the setting of the proportional pilot valve. s the pilot pressure supply is fed through this manifold the compensator spool needs to be without internal orifice. Ordering code for the proportional displacement and pressure control for combination with the quick unload manifold is F for pressure compensation and F for closed loop pressure control (pressure transducer and proportional pressure pilot valve included). reload and quick unload manifold, code VVE* he combination of the preload and the quick unload function into one manifold can be ordered under the code VVE*. his manifold is also designed for direct pump outlet mounting. o maintain a secure function under all conditions the pressure compensator requires an external sensing line connected to the system side of the preload valve (see diagram left). he ordering code for this proportional displacement control option is F for pressure compensation and FE for closed loop pressure control. he ordering code for the function manifolds is shown below. V 4 bar M D 2 D 1 p 1 D2 D1 4 bar D B1 U s 1 1 DB2 p roportional displacement control with pressure compensation and quick unload manifold U U Q ccessories for axial piston pump, V series, pressure port mounting Function Frame size hreads option eal U Code VV E VE Function preload manifold quick unload manifold preload and quick unload manifold Code ize 1 V16-23 2 V32-46 3 V63-92 4 V14-18 5 V27 Code N V E eal NBR FM ER Code orts 1) hreads 2) 1 B metric 3 UNF UNC 4 3) B metr., M14 7 IO 6149 UNC 8 IO 6149 metric 1) drain, gage and control ports 2) mounting threads 3) for V63-V18 only: pressure port 1 1/4" with M14 instead of M12 p 2 M p 1 p DB1 U s 1 1 DB2 p roportional displacement control with pressure compensation and preload plus quick unload manifold U Q 37 arker Hannifin GmbH
Hydraulic cicuit, ordering examples Ordering Examples Example 1 Example 2 V pump with fast response remote pressure control, relief valve with 2 pressure stages, electrical pressure selection, nitrile seals, spindle adjustment, 24 VDC solenoid, plug to DIN 4635 accessories fitted: V * * * * * * * * FRZ; Z = VC2CMNJ ame pump, accessories not fitted: V * * * * * * * * FR1; 1 = VC2CMNJ Example 3 Usable for horsepower control and proportional volume control, too. chematic VC1* chematic VC1E* chematic VC2* chematic VC2E 38 arker Hannifin GmbH
Ordering code, dimensions V C M 35 For ccessories V ump for eries Compensators Function Mounting Metric eals djustment olenoid olenoid Nominal Design Bolts 1) ccessories pressure eries 35bar 2) not required for order Code 1 1E 2 2E 2M Function Max. pressure relief 1 pressure, electrical unloading 2 pressures, electrical selection 2 pressures + stands electrical selection low pressure default 2 pressures + stands electrical selection stand by default rop. relief valve with seal option E Code C Code eals N NBR V FM E ER Mounting bolts For single compensators type R or F For 2-valve-compensator type without bolts Code djustment pindle with lock nut DIN lock Code olenoid accessories omit For function 1 & C W Conduit box with free wires DIN plug socket without plug Code olenoid voltage omit For function 1 & Y 11V/5Hz - 12V/6Hz 22V/5Hz - 24V/6Hz J 24V DC 1) not with function 2) other pressures on request For spare parts and replacement kits see manual VI-VC-UK; available upon request. lease order plugs separately. ee catalogue HY11-25/UK, chapter 2, accessories. Dimensions VC1* VC1E* djustment Code DC solenoid 25 C solenoid 19 djustment Code ressure relief valve mounted on 2-valve pressure-flow compensator type ressure relief valve, electrical unloading, mounted on compensator type R or F VC2* DC solenoid 25 C solenoid 19 VC2E*/2M* DC solenoid 241 C solenoid 211 High pressure ow pressure High pressure ow pressure 2-pressure relief valve, electrical selection, mounted on compensator type R or F 2-pressure relief valve, electrical selection and unloading, mounted on compensator type R or F 39 arker Hannifin GmbH
ccessories Bell housing, coupling and foot flange Can be purchased at: Raja or Rahmer + Jansen GmbH Vorthstr. 1 58775 Werdohl, Germany el.: (+2392) 59, fax: (+2392) 4966 KR Kupplungstechnik GmbH Rodder Damm 48432 Rheine, Germany el.: (+5971) 798-, fax: (+5971) 798443 Welding flange hreaded flange Can be purchased at: arker Fluid Connectors, ube Fittings Division or m Metallwerk 9 33659 Bielefeld, Germany el.: (+521) 448-, fax: (+521) 44828 Havit Hydraulik GmbH & Co. Münchner tr. 11 85123 Karlskron, Germany el.: (+845) 731/732, fax: (+845) 733 E-flange connections, pipe connection in accordance to DIN 2353 Elbow E-flange connection WF traight E-flange connection GF Can be purchased at: arker Fluid Connectors, ube Fittings Division m Metallwerk 9 33659 Bielefeld, Germany el.: (+521) 448-, fax: (+521) 44828 4 arker Hannifin GmbH
General installation information Fluid recommendations remium quality hydraulic mineral oil fluids are recommended, like H- oils to DIN 51524, part 2. he viscosity range should be 25 to 5 mm 2 /s (ct) at 5 C. Normal operating viscosity range between 12 and 1 mm 2 /s (ct). Maximum start-up viscositiy is 32 mm 2 /s (ct). Operating temperature -1 to + 7 C. For other fluids such as phosphoric acid esters or for other operating conditions consult your arker representative for assistance. eals NBR (nitrile) seals are used for operation with hydraulic fluids based on mineral oil. For synthetic fluids, as perhaps phosphoric acid esters, Fluorocarbon seals are required. Consult your arker representative for assistance. Filtration For maximum pump and system component functionability and life, the system should be protected from contamination by effective filtration. Fluid cleanliness should be in accordance with IO classification IO 446. he quality of filter elements should be in accordance with IO standards. Minimum requirement for filtration rate x (mm): General hydraulic systems for satisfactory operation: Class 2/18/15, to IO 446 x = 25 mm (ß 25 75) to IO 4572 Hydraulic systems with maximised component life and functionability: Class 18/16/13, to IO 446 x = 1 mm (ß 1 75) to IO 4572 It is recommended to use return line or pressure filters. arker Filter Division offers a wide range of these filters for all common applications and mounting styles. he use of suction filters should be avoided, especially with fast response pumps. Bypass filtration is a good choice for best filter efficiency. Installation and mounting Horizontal mounting: Outlet port side or top. Inlet port side or bottom, drain port always uppermost. Vertical mounting: haft pointing upwards. Install pump and suction line in such a way that the maximum inlet vacuum never exceeds.8 bar absolute. he inlet line should be as short and as straight as possible. short suction line cut to 45 is recommended when the pump is mounted inside the reservoir, to improve the inlet conditions. ll connections to be leak-free, as air in the suction line will cause cavitation, noise, and damage to the pump. Drain port Compensation may cause short-term (2 to 3 ms) flow increase, e.g. 3 l/min (V 16 to 23), 4 l/min (V 32 to 46), 6 l/min (V 63 to 92),8 l/min (V 14 to 18) and/or 12 l/min (V27). lease consider for dimensioning. Drain line he drain line must lead directly to the reservoir without restriction. he drain line must not be connected to any other return line. he end of the drain line must be below the lowest fluid level in the reservoir and as far away as possible from the pump inlet line. his ensures that the pump does not empty itself when not in operation and that hot aireated oil will not be recirculated. For the same reason, when the pump is mounted inside the reservoir, the drain line should be arranged in such a way that a siphon is created. his ensures that the pump is always filled with fluid. he drain pressure must not exceed 2 bar. Drain line length should not exceed 2 metres. Minimum diameter should be selected according to the port size and a straight low pressure fitting with maximised bore should be used. haft rotation and alignment ump and motor shafts must be aligned within.25mm.i.r. maximum. floating coupling must be used. Bellhousings and couplings can be ordered at manufacturers listed in this catalogue. lease follow the coupling manufacturer's installation instructions. Consult your arker representative for assistance on radial load type drives. tart up rior to start up, the pump case must be filled with hydraulic fluid (use case drain port). Initial start up should be at zero pressure with an open circuit to enable the pump to prime. ressure should only be increased once the pump has been fully primed. ttention: Check motor rotation direction. For more details see installation manual HY11-VI16. 41 arker Hannifin GmbH
Notes 42 arker Hannifin GmbH
Notes 43 arker Hannifin GmbH
arker Hannifin GmbH Gutenbergstr. 38 41564 Kaarst (Germany) el.: +49-181 99 44 43 Fax: +49-2131-513-23 E-mail: infohcd@parker.com Copyright 22, arker Hannifin GmbH Catalogue HY11-3243/UK 8/2, B