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Table Of Contents STERLING Little Gem 2... 3 LITTLE GEM 2: TILLER ASSEMBLY... 3 LITTLE GEM 2: FRONT FRAME ASSEMBLY... 6 LITTLE GEM 2: FRONT AXLE ASSEMBLY... 9 LITTLE GEM 2: FRONT WHEEL ASSEMBLY... 10 LITTLE GEM 2: FRONT PANEL ASSEMBLY... 11 LITTLE GEM 2: REAR FRAME ASSEMBLY... 12 LITTLE GEM 2: BATTERY PACK ASSEMBLY... 15 LITTLE GEM 2: SEAT ASSEMBLY... 17 LITTLE GEM 2: LABELLING... 19-2 -
LITTLE GEM 2: TILLER ASSEMBLY LITTLE GEM 2: TILLER ASSEMBLY A1-C16 ELASM008R TILLER ASSEMBLY - RED A1-C16 ELASM008B TILLER ASSEMBLY - BLUE A1 ELC003-7 HANDLE BAR - 3 -
LITTLE GEM 2: TILLER ASSEMBLY A2 ELI036 HAND GRIP A5 ELI026R TILLER FRONT COVER - RED A5 ELI026B TILLER FRONT COVER - BLUE A8 ELI027 TILLER REAR PANEL, BLACK TEXTURE A16 ELT010-1 HYDRAULIC CYLINDER A17 MNCO13 BASKET B1-B5 ELSUB024 TILLER BASE JOINT KIT C1-C16 ELSUB025 CONSOLE SUB ASSEMBLY C4 B501022 SPEED VOLUME ASSY A12, C5 ELSUB004 WIG WAG ASSY C5 MNSUB025 THROTTLE 3P ASSY C6 IDT012 SPEED POTENTIOMETER KNOB C8 IDE021 KEY SWITCH WIRE (WITH KEY) C14 IDE013-1 HORN S/W WIRE (YELLOW) C16 IDE302-02 TILLER CONTROL LOOM N/S IDEC08 SPARE KEY - - THESE PARTS ARE FOR REFERENCE ONLY - - A1-A25 N/A TILLER SUB ASSEMBLY A3 N/A HAND GRIP PLUG A4 N/A FRONT LIGHT LENS (Cr Plated) A6 N/A FRONT LIGHT HOUSING A7 N/A GROMMET A9 N/A JOY STICK A10 N/A GROMMET A11 N/A P+T/S, M4X12L, BLACK A12 N/A SET SCREW, M4X6L A13 N/A P+M/S, M3X12L A14 N/A NYLON NUT, M3 A15 N/A BASKET BRACKET(POWDER COAT) A18 N/A P+M/S, M5X42L A19 N/A T+T/S, M4X8L A20 N/A SHOULDER BOLT, M6X48LX8S A21 N/A SHOULDER BOLT, M6X43LX8S A22 N/A TILLER BUSHING A23 N/A PLAIN WASHER, M6 A24 N/A NYLON NUT, M6 A25 N/A P+M/S, M5X16L B1 N/A TILTING CONNECTOR (POWDER COAT) B2 N/A HEX BOLT, M8X120LX50S - 4 -
LITTLE GEM 2: TILLER ASSEMBLY B3 N/A TAPER NUT B4 N/A PLAIN WASHER B5 N/A SPRING WASHER, M8, BLACK C1 N/A CONSOLE TOP COVER C2 N/A V-METER SUPPORT PLATE C3 N/A C+T/S, M4X12L, 2 BLACK C7 N/A V-METER (LED/BLUE) C9 N/A KEY S/W SPACER, SPS, 22.2X1.5t, Zn C10 N/A CHARGER CAP C11 N/A P+T/S, M3X8S C12 N/A PLAIN WASHER, M3 C13 N/A BUZZER WIRE C15 N/A HOLE PLUG - 5 -
LITTLE GEM 2: FRONT FRAME ASSEMBLY LITTLE GEM 2: FRONT FRAME ASSEMBLY A6 ELF077 REAR LIGHT BASE HOUSING A10 IDEC04 DEDOCK LOCK UP ASS'Y, Cr C1-C5 ELSUB028 FRONT STEM SUB D1-D6 ELSUB029 SEAT POST SUB D4-D6 ELSUB030 LOCKING PIN ASSY D4 IDF029 LOCKING PIN, Φ8X56L, Zn(WITH RING) - 6 -
LITTLE GEM 2: FRONT FRAME ASSEMBLY E1-E9 ELSUB031 CONTROLLER & WIRE SUB ASSY E4-E6 ELSUB032 LOOM 8 WAY E6 IDI039 PIN - CONNECTOR N/S 172659.4203 PGDT SP1A PROGRAMMER - - THESE PARTS ARE FOR REFERENCE ONLY - - A1-G8 N/A FRONT ASSY COMPLETE A1-A11 N/A FRONT FRAME SUB A1 N/A FRONT FRAME (POWDER COAT) A2 N/A LOWER HEAD CONE, SBC31/Ø42X18L/Cr A3 N/A UPPER HEAD CONE, SBC31/Ø42X15L/Cr A4 N/A C+T/S, M4X12L, 2 BLACK A5 N/A SET SCREW, M4X6L A7 N/A REAR LIGHT LENS, RED A8 N/A P+M/S, M5X16L A9 N/A PLAIN WASHER, M5 A11 N/A FLANGE NUT, M5 B1-B12 N/A 4W-FRONT AXLE SUB B1 N/A TIE ROD (BLACK Zn) B2 N/A TIE ROD (BLACK Zn) B3 N/A HEX NUT, M8 (RH) B4 N/A HEX NUT, M8 (LH) B5 N/A FRONT AXLE SUB B6 N/A WAVE WASHER B7 N/A HEX BOLT, M12(1.5P)X72LX25S B8 N/A PLAIN WASHER, M12x2t B9 N/A STEEL NUT, M12 C1 N/A STEM (Zn) C2 N/A RETAINER BALL BEARING, 5/32X6 C3 N/A UPPER HEAD CUP, SHP/Φ47X7.5L/Cr C4 N/A LOCK WASHER, Ø33X4.5L C5 N/A LOCK NUT, SBC31/Cr D1 N/A SEAT POST, Zn D2 N/A SEAT POST GUIDE BUSHING, STS304 D3 N/A LOCKING PIN SUB D5 N/A BUNGEE CORD D6 N/A BATTERY LOCKING PIN E1 N/A S-DRIVE CONTROLLER, 45A (with COVER) E2 N/A P+M/S, M4X28L E3 N/A LOOM - MAIN CONTROL - 7 -
LITTLE GEM 2: FRONT FRAME ASSEMBLY E4 N/A 8WAY APP HOUSING E5 N/A MOTOR/BATTERY EXTENSION WIRE E7 N/A CHARGER WIRE E8 N/A BRAKE WIRE E9 N/A HORN - 8 -
LITTLE GEM 2: FRONT AXLE ASSEMBLY LITTLE GEM 2: FRONT AXLE ASSEMBLY DRAWING TO BE ADDED SOON F1-F13 ELSUB034 STUB AXLE KIT F14 ELC009-3 FRONT AXLE B1 - B4, F7 - F8 ELSUB036 CONNECTION ROD KIT F1-F14 N/A FRONT AXLE SUB F1 N/A KNUCKLE (Zn) F2 N/A BALL BEARING, 6001Z - - THESE PARTS ARE FOR REFERENCE ONLY - - F3 N/A HEX BOLT, M12(1.5P)X72LX25S F4 N/A PLASTIC WASHER, PEM/Φ22x3t F5 N/A PLAIN WASHER, M12x2t F6 N/A STEEL NUT, M12 F7 N/A TIE ROD END BEARING, JFT8R F8 N/A TIE ROD END BEARING, JFT8L F9 N/A HEX BOLT, M8X40LX25S F10 N/A HEX BOLT, M8X58LX25S F11 N/A TIE ROD SPACER, Zn F12 N/A TIE ROD SPACER, Zn F13 N/A NYLON NUT, M8-9 -
LITTLE GEM 2: FRONT WHEEL ASSEMBLY LITTLE GEM 2: FRONT WHEEL ASSEMBLY B12 ELF051 FRONT WHEEL ASSY - - THESE PARTS ARE FOR REFERENCE ONLY - - B10 N/A SOCKET HEAD BOLT, M8X15S, Zn B11 N/A SPRING WASHER, M8-10 -
LITTLE GEM 2: FRONT PANEL ASSEMBLY LITTLE GEM 2: FRONT PANEL ASSEMBLY DRAWING TO BE ADDED SOON G1-G8 ELSUB035R FRONT PANEL SUB - RED G1-G8 ELSUB035B FRONT PANEL SUB - BLUE G2 ELI031 FOOTMAT (BLACK) N/S IDEC05 TOUCH UP PAINT - RED N/S IDEC06 TOUCH UP PAINT - BLUE - - THESE PARTS ARE FOR REFERENCE ONLY - - G1 N/A FRONT COVER (RED OR BLUE) G3 N/A C+T/S, M4X7L, BLACK G4 N/A GROMMET G5 N/A LOCATION POST INSERT, PE, BLACK G6 N/A C+T/S, M4X12L, BLACK G7 N/A T+T/S, M4X8L G8 N/A T+M/S, M5X16L - 11 -
LITTLE GEM 2: REAR FRAME ASSEMBLY LITTLE GEM 2: REAR FRAME ASSEMBLY - 12 -
LITTLE GEM 2: REAR FRAME ASSEMBLY Remark/Qty A1-C13 ELASM011R REAR ASSY - RED A1-C13 ELASM011B REAR ASSY - BLUE A3 225002 ANTI-TIP WHEEL, SMALL without hardware (if required please order A2, A4, A5 and A6) A2 879074 HEX BOLT, M6X58LX40S QTY REQ 1 A4 262100M PLAIN WASHER, M6 QTY REQ 2 A5 201110M NYLON NUT, M6 QTY REQ 1 A6 000933.0216 HEX NUT, M6 QTY REQ 1 B1 ELR028 DRIVE TRAIN ASSY B2 ELR043 KEY DRIVE SHAFT B3 ELR024 REAR WHEEL ASSY C1-C13 ELSUB040R REAR PANEL SUB - RED C1-C13 ELSUB040B REAR PANEL SUB - BLUE C8-C10 ELSUB041 MOTOR BRAKE CONNECTION ASSY C12 IDI020 REFLECTOR, RED N/S ELSUB042 MOTOR AND BRAKE ASSY NOTE: Please contact Technical Support for further information if Scooter Serial number is earlier than Blue - LTGM10070151 Red - LTGM10060001 NOTE: Please contact Technical Support for further information if Scooter Serial number is earlier than Blue - LTGM10070151 Red - LTGM10060001 NOTE: Please contact Technical Support for further information if Scooter Serial number is earlier than Blue - LTGM10070151 Red - LTGM10060001-13 -
LITTLE GEM 2: REAR FRAME ASSEMBLY Remark/Qty N/S ELR044 MOTOR BRAKE NOTE: Please contact Technical Support for further information if Scooter Serial number is earlier than Blue - LTGM10070151 Red - LTGM10060001 C2-C4 IDEC20 REAR HANDLE ASSEMBLY QTY REQ 2 A1-A13 N/A REAR FRAME SUB - - THESE PARTS ARE FOR REFERENCE ONLY - - A1 N/A REAR FRAME (POWDER COAT) A7 N/A HEX BOLT, M6X42LX20S A8 N/A HEX BOLT, M6X50LX20S A9 N/A REAR CROSS BRACKET (POWDER COAT) A10 N/A PLASTIC WASHER, M8XΦ22X3t A11 N/A NYLON NUT, M6 A12 N/A HEX BOLT, M8X20S A13 N/A HEX NUT, M8 (RH) B1-B8 N/A REAR WHEEL AND TRANSAXLE SUB B1 N/A TRANSAXLE ASSY B2 N/A HALF ROUND KEY B4 N/A PLAIN WASHER, M12XØ32X2t, Zn B5 N/A NYLON NUT, M12 B6 N/A BRAKE SWING LEVER, COLOUR Zn PLATED B7 N/A P+M/S, M5X12L B8 N/A FERRITE C1 N/A REAR COVER (RED OR BLUE) C2 N/A REAR HANDLE - A C3 N/A REAR HANDLE - B C4 N/A P+T/S, M4X16L C5 N/A P+M/S, M5X30L C6 N/A T+T/S, M4X8L C7 N/A BRAKE LEVER CAP, YELLOW C8 N/A MOTOR/BRAKE EXTENSION WIRE C9 N/A APP INSTALL PIN C10 N/A 4WAY APP HOUSING C11 N/A T+M/S, M5X16L C13 N/A NYLON NUT, M5-14 -
LITTLE GEM 2: BATTERY PACK ASSEMBLY LITTLE GEM 2: BATTERY PACK ASSEMBLY - 15 -
LITTLE GEM 2: BATTERY PACK ASSEMBLY Remark/Qty A1, A3- A17 ELASM012 A2 UB12-12 BATTERY, 12V, 12AH A6 IDE304-01 CHARGER WIRE A15 IDI039 APP INSTALL PIN BATTERY BOX ASSEMBLY - BOX AND WIRES ONLY N/S MNE005 BATTERY CHARGER (2.0A) comes with mains lead uk N/S 060500 EU POWERCORD FOR CHARGER mains lead eu A1-A17 N/A BATTERY PACK SUB A1 N/A BATTERY BOX BOTTOM A3 N/A BATTERY WIRE - - THESE PARTS ARE FOR REFERENCE ONLY - - A4 N/A BATTERY / SENSOR WIRE A5 N/A CHARGER WIRE A7 N/A BATTERY 2 CONNECTOR WIRE A8 N/A BATTERY BOX TOP A9 N/A BATTERY BOX HANDLE A10 N/A T+M/S, M5X25L A11 N/A NYLON NUT, M5 A12 N/A C+M/S, M3X12, Zn A13 N/A NYLON NUT, M3 A14 N/A CIRCUIT BREAKER, 15A (WITH CAP) A16 N/A P+M/S, M4X15L A17 N/A C+M/S, M4X15L - 16 -
LITTLE GEM 2: SEAT ASSEMBLY LITTLE GEM 2: SEAT ASSEMBLY A1-A10 ELSUB045 SEAT FRAME ASSY A10 MPCI13.I THUMB SCREW M8 B1-B11 ELSUB046 ARMREST ASSY - LEFT HAND B3 232102 ARMREST PAD, DARK GREY C ELSUB047 ARMREST ASSY - RIGHT HAND D1-D10 ELSUB048 SEAT ASSY (W/O SEAT PLATE AND ARMS) D7 ELR032 SEAT BASE COVER D9 ELR033 SEAT BACK COVER - - THESE PARTS ARE FOR REFERENCE ONLY - - A1-D10 N/A SEAT ASSY A1 N/A SEAT FRAME A2 N/A SEAT LEVER A3 N/A SEAT LEVER POCKET, PVC A4 N/A PLASTIC WASHER, ACETAL A5 N/A NYLON LOCK NUT, M6 A6 N/A REAR LEVER RETURN SPRING A7 N/A SPRING WASHER, M6 A8 N/A PLAIN WASHER, M6 A9 N/A HEX BOLT, M6X25L B1 N/A ARM POST PIPE B2 N/A ARMREST WELDMENT B4 N/A HEX BOLT, M6X40LX18S B5 N/A PLASTIC WASHER B6 N/A NYLON LOCK NUT, M6 B7 N/A PLAIN WASHER, M6 B8 N/A P+M/S, M6X10L B9 N/A SPRING WASHER, M6 B10 N/A C+M/S, M6X12L D1 N/A PLASTIC SEAT BASE D2 N/A PLASTIC SEAT BACK D3 N/A T+M/S, M8X30L D4 N/A PLAIN WASHER, M8XΦ17X1.7t D5 N/A NYLON LOCK NUT, M8 D6 N/A SEAT BASE PAD D8 N/A SEAT BACK PAD D10 N/A SPRING WASHER, M8-17 -
LITTLE GEM 2: SEAT ASSEMBLY DRAWING TO BE ADDED SOON - 18 -
LITTLE GEM 2: LABELLING LITTLE GEM 2: LABELLING A1-F5 ELASM014 LABEL SET COMPLETE - 19 -
LITTLE GEM 2: LABELLING B1 IDL002 FRONT LOGO - 20 -