Section 4 ELECTRCAL Sub-section 1 (WRNG DAGRAMS) WRNG DAGRAMS MODEL WRNG ELECTRCAL SYSTEM HEADLAMP TALLGHT DAGRAM (watt) (watt) OUTPUT PAGE (watt) Elan 4-1-3 6!6 5/21 75/23 Safari Citation 4-1 -4 6/6 5/21 16 Tundra, Tundra L T 4-1-4 6/6 5/21 16 Safari Citation E 4-1-5 6/6 5/21 16 Safari Scout 4-1 -6 6/6 5/21 16 Safari Cheyenne 4-1-6 6/6 5/21 16 Safari Scout E 4-1-7 6/6 5/21 16 Safari Saga 4-1 -7 6/6 5/21 16 Safari Voyageur /Escapade 4-1-8 6/55 hal. 5/21 16 Formula MX MX L T 4-1-9 6/6 5/21 16 Formula Plus/Plus L T /MACH 4-1 -9 6/55 hal. 5/21 16 Alpine 53 4-1-1 6/6 hal. = halogen CHART CODES Wiring color code The first color of a wire is the main color, second color is the stripe. Example: / is a yellow wire w ith a black stripe. 5/21 16 WARNNG: Ensure all terminals are properly crimped on the wires and all connector housings are properly Receptacle Housing seen from w ires side Color codes - WH - RD - BL - - BLACK WHTE RED BLUE YELLOW GN - GREEN GY - GREY V - VOLET OR - ORANGE BR- BROWN 8-circuit connector identification code Numbers are printed on the back of the 8-circuit connector housings. They correspond to the numbers on the connectors in the electrica l chart when applicable. A OOO 4 45 4-1-1
Section 4 ELECTRCAL Sub-section 1 (WRNG DAGRAMS) - - Tab Housing seen from wires side AOOO 4 46 MPORTANT: On all electric start models the snowmobile frame carries a negative direct current (DC) while all alternating current (AC) consumers (lights, heated grips, fuel gauge, etc) utilie a separate ground wire. Never interconnect AC and DC grounds as an AC voltage drop will result. When installing accessories on any snowmobile, connect their wires to the yellow and yellow black lighting coil wires. Even if manual start models have an AC ground to the chassis (on voltage regulator), all accessories utilie a sepa rate ground wire also. When an electric starter kit is installed, the voltage regulator and its ground wire are replaced by a voltage rectifier regulator unit permitting a completely insulated AC circuit. - 4-1-2
- _) ) Elan GENERATNG COL <:J c,- ' '() -::;'i' WARNNG: Ensure all terminals / GNTON SWTCH C-2 LGHTNG COL 123 W ' co il31il3, c '' coco TETHER CUT -OUT SWTCH / / -'-,(' co ' >- -1> s w 15-21 W LOCATON OF CONNECTORS C-7 C-1 :At engine C-2 : At ignition switch C-3, C-4 : Near steering column C-5 : At headlamp C-6 : Near brake light switch C-7 : On taillight housing C-8 : Underneath consol C-9 : On right side of steering support C-8 BRAKE LGHT SWTCH >' a: C-6 ' co GY V C-5 HEADLAMP 16/6 W / / j_,(' C-3 -BLACK WH- WHTE RD -RED BL -BLUE -YELLOW EMERGENCY SWTCH DMMER SWTCH (HGH/LOW) GN- GREEN GY -GREY V -VOLET OR- ORANGE BR -BROWN C/) c ' en CD ().-+ o.. :::::l () _.() - o :::s -o : G) m or :t>n G')-f :o:::o :t> n C/ -r-
..,. g./:. Safari Citation Tundra Tundra LT GENERATNG COL C-3 LGHTNG COL G NTON COL GNTON MODULE Yl GNTON SWTCH i A..o ' Q.s :;: C4 WARNNG: Ensure all terminals / C-5 -- - ''' 'v' en en c (1) On.. en - (1) : a o ::J _.m r- - m :2:n --t :::1:1 - G)n G) : s: en (5-21W) / -;; (5W C-1 LOCATON OF CONNECTORS C-1, C2, C3: On engine, right side C-4 : On ignition switch C-5, n console, left side C-6, C7: Near steering column C-8, C9 : n hood, near instrument location C-1 : Near driven pulley C-1 1 : Between seat and fuel tank C-12 : On taillight C-13 : Near voltage regulator BRAKE LGHT SW TCH HEADLAMP 16/6 W SPEEDOMETER OPTON AU -BLACK WH - WHTE RD - RED BL - BLUE -YELLOW GN - GREEN GY - GREY V - VOLET OR- ORANGE BR- BROWN (
Safari Citation E C-3 / / GNTON SWTCH ''-' c,-<. ''- c,-<.1>' WARNNG: Ensure all terminals and all connect or housings are properly C-4 GNTON COL GNTON MOOULE / ' / C-6 STARTER BATTERY RO FUSE 13 A.l -'!E a: +> g (J' ULB521W 2 TALLGHT LOCATON OF CONNECTORS C-1, C2. C3 : On engine, right side C-4 : On ignition switch C-5 : n console, left side C-6, C7 : Near steering column C-8, C9: n hood, near instrument location C-1 : Near driven pulley C-11 :Between seat and fuel tank C -1 2 : On taillight C-13 : Near regulator/rectifier C-14 : Near solenoid WH 1t4\\\::: ;: ;: BRAKE LGHT li SWTCH c 1 HEADLAMP 1616 W GY V Yl GY V C-8 'w ' SPEEDOMETER OPTONAL -BLACK WH- WHTE RD - RED BL -BLUE -YELLOW OMMER SWTCH!HGH-LOW! GN- GREEN GY- GREY V -VOLET OR- ORANGE BR -BROWN (J) c 1 (/) Cl) (). g en (1)... cr -::::s :: G1m or n G) :o::a n (J -r-
.,. g a, Safari Scout Safari Cheyenne BL C-2 BL FUELL!OPTONAL OEl SENSOR n NOT AVALABLE,:- CHEYENN E SAFAR SCOUfl GNTON SWTCH [1M] cs m,.-----1-----+-------+--------t--------;;g;-v V ;- Yl 5 WARNNG: Ensure all t erminals and all connector housings are prorly c 6 5J):::==t:iti-i i:?: -:::::E:::::CH-1 ENHCY BRAKE LGHT SWTCH DMMER 1 H:'J C/) c C/) CD ()!:!'. ::J.. () CD n c; ::::J r n --t :O::a - G>n G) : s: C/) 1'\ VOLTAGE REGULA TOR Cl9 J..11 MAX C 9 ;:, SW TCH ' '' ' :::'> RGHT C>8 B,..._- 17 vwh 6 11: LOCATON OF CONNECTORS Olt LEVEL SENSO R C-1, C2, C3, C4 : On engine, r ight side C-5 : On ignit ion switch C-6, C-9, C-21 : n console, left side C-7, CB: Near steering column C-1, C-11, C-12, C-13, C-14, C-15: n hood, near inst ruments C-16 : Near injection oil reservoir C-17, C-2: Between seat and fuel tank C-18: On taillight C-19 : Near voltage regulat or l' RESS TOR rjo! l OW ;; HEADLGHT 16!6 W Gl V HGH BEAM!OPTONAL ON SAFAR SCOUT! C O BUl B tlow NDCATNG LAMPS i l \7 Olt l!vh CJ FUEL GAUGE!OPTONAL ON SAFAR CHEYENNE. NOT AVALABLE FOR SAFAR SCOUT - BLACK WH- WHTE RD - RED BL - BLUE - YELLOW TA CHOME TER QPT QNAL GN - GY - V - OR - BR - GREEN GREY V OLET ORANGE BROWN (
( Safari Scout E Safari Saga WARNNG: Ensure all terminals SPARK PlUGS \ GENERATOR COlt r ligcng Yt CJ Bk: Yl Yl B(.,,,vua'C 1 1 GMTlON SW TCH t, C6 EMERGENCY SWTCH TON CO< GNTON MODULE BRAKE LGHT SWTCH 1 1 1 1 1 1 DMMER SWTCH HGHLOW... - 1 1 1 '--------------+------+-1- OR C 9 SW TCt ;'.JtC HEATED GRPS OPTONAL Yl.j:> s LOCATON OF CONNECTORS C-1, C2, C3, C4: On engine, righ side C-5 : On ignition switch C-6, C-21 : n console, left side C-7, CB: Near steering column C-9 : n console C-1, C-1 1, C- 12, C-13, C-14, C- 15: n hood, near instrument s C-16 : Near injection oil reservoir C-17, C-2 : Between seat and fuel tank C-18 : On taillight C-19 : Near regulator 1 rectifier C-2 1 : n console, left side HH BEAM < levh -BLACK WH- WHTE RD -RED BL -BLUE - YELLOW GN GY V OR BR TACHOt. EHR roptoal GREEN GREY VOLET ORANGE BROWN (J) c: C' CJl Cl) (') - g () s - :: G)m or l>n G)-t ::O:JJ n (J -r-
+> g Safari Voyageur Safari Escapade SPARK PLUGS C-1 GNTON COL \ GNTON MODULE GENERATNG COL LGHT NG COL Bl C-2 BL Yl/ 'P FU EL LEVEL SENDER GNTON SWTCH... 2 :> : ' Vl Vl C-6 ' rbk!j.. C-5 Yl. WARNNG: Ensure all terminals Yl C B RD Yl --=.1 TETHER CUT -OUT SWTCH EMERGENCY CUT-OUT SWTCH BRAKE LGHT SWTCH GYV D - 6'-!J,CH OFF N M AX C-9 '[=ORle - :Jj l1 vbavl _ SWTCH U> c: C en CD ()!:!'. :::::l () CD n... cs : _.m r n --t :::::11:1 - G) Or G) ::: U> 15 2 1 W TALLGHT c 1 O LLE VEA SENDER - o::::t=::::::::j!.;)!e Ee c:= >..J...J >,. - ' -.... ' C-13 C.15 g, LOCATON OF CONNECTORS C- 1, C2, C3, C4: On engine, righ sid e C-5 : On ignition switch C-6, C-21 : n console, left side C-7, CB : Near steering column C-9, C-1, C-11, C-12, C-13, C-14, C-15 : n hood, near instrument location C-16 : Near injection oil reservoir C-17, C-2: Between seat and fuel tank C-1 B : On taillight C-19 : Near voltage regulator HEADLGHT HGH BEAM NDCATOR LGHTS OL LEVEL -BLACK WH- WHTE RD - RED BL -BLUE - YELLOW TACHOMETER GN- GREEN GY- GREY V - VOLE T OR- ORANGE BR - BROWN
Formula MX/MX LT /Plus/Plus LT /MACH -U GS,rr, n GNTON SWTCH ::> ::> p 'Vl WARNNG: Ensure all terminals C 6 'Yl r=-1 L-------lf--!'. ' L------ KNC- WH 1. C. -11 ----- TETHER CUT-OUT SWTCH EMERGENCY SWTCH GNTON MODULE TEMPERATURE SENSOR BRAKE LGHT SWTCH GNTON COL s ' <.., C ' ' FUEL LEVEl SENSOR l Yl1!K (5 21W ib-rr TALLGHT 1 3 Yl 'n 1,::.1 ' ' n / n LOCATON OF CONNECTORS l SENSOR WHRO C-1, C2, C3: On engine, righ side C-4, C-17 : Between seat and fuel tank C-5 : On ignition switch C-6 : On console, left side C-7, CB: Near steering column C-9, C-1, C-11, C-12, C-13, C-14, C-15: n hood, near instruments C-16 : Near injection oil reservoir C-1 B : On taillight C-19 : Near voltage regulator r-- r RESSTOR c C b ib ' ' ' '- c T t;j HGH BEAM (FORMULA MXMX LT : 6/6 W FORMULA PLUS/PLUS LT/MACH 6155 W HAlOGEN HEADLAMP.. 1 r r JC>J flow, NDCATNG LAMP OL LEVEL c 6 >l: 12W TEMPERATURE GAUGE <it. ;: 1? 1 FUEL LEVEL GAUGE CH (2 W SPEEDOMETER S W VL ' TACHOMETER -BLACK GN WH- WHTE GY AD -RED V BL -BLUE OR - YELLOW BR GREEN GREY VOLET ORANGE BROWN en c C' 1 (/) en (').-+ :::J () ocd _,.(')... - o = :: G) m or l>n G)-t ::o::a s:n cnl> - r-
-1:> s Alpine 53 LG HTNG COL GNTON SWTCH! tl ::tl C-5 A R WARNNG: Ensure all t erminals RK Yl C-6 TETHER CUT-OUT SWTCH cntn C CD ().. (/) - CD () :::J.-+ - g - r () --t ::D::a - G>n G> : (f) C9 HORN OPTONALJ C -'4 15-21WJ WH c 13 bl bl C-11 STARTER BATTERY FUSE 13 AMPJ HEADLAMP 6 6 w HGH BEAM NDCATNG LAMP SPEEDOMETER LOCATON OF CONNECTORS C-1, C-2, C-3, C-4: On engine, right side C-5, C-6, C-7. C-8, C-9, C-1. C-11 Underneath dashboard C-1 2 : Near headlamp C 13 : Near electric starter C-14 : On taillight housing C l 5 : Under carburator C-16 : Near regulator/rectifier - WH - RD - BL - - BLACK GN- GREEN WHTE GY - GREY RED V - V OLET BLUE OR - ORANGE YELLOW BR - BROWN