Company Columbia Marking Tools is a leading manufacturer of marking products. Our broad spectrum of custom developed machines and components have made a significant impact on marking technology. Our company has an extensive history of innovations and technological breakthroughs. We continuously improve our products by incorporating cutting edge technology and components. Table of Contents Handy Andy: This complete bench top dot-peen marking system is the most economical marker in its class. It is now available with a third axis as an option for marking the OD of round parts, and is great for low volume applications where flexibility is required (<250 parts per day) 4 EasyMarker Bench Top: The complete bench top dot-peen marking system is offered in two versions: 1) Standard for marking flats surfaces, 2) with a rotator for marking the OD of round parts. These systems are good solutions for moderate production marking requirements.6 EasyMarker Integration Unit: CMT standard integration dot-peen marking system will easily fit into automated systems. The marking speed is 4-5 characters per second, and the system will mount in any direction. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication.....8 PM MICRO A (XL) Dot-Peen: Compact industrial integration dot-peen marking system with heavy duty frame and linear rail guidance system to ensure precise operation. The marking speed is an easy 5 characters per second. It has a very small foot print with 3 sides available for mounting. The systems come with two marking window options: A - medium size and AXL - large size. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication.......10 PM MICRO AS Scribe: "Silent Scribe" version of the popular PM MICRO A. This ball screw drive system has a marking speed of 2-3 characters per second in scribe mode. The external frame is similar to the PM MICRO A and has 3 sides available for mounting. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication....12 DPS, Dot-Peen-Scribe: Versatile marking system offering both Dot-Peen and Silent Scribe marking in the same system. This ball screw drive system comes with either stepper drive offering up to 5 characters per second, or high speed servo drive offering up to 10 characters per second. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication. This system is UID/2D Square-Dot compatible..14 Square-Dot : CMT's patented high resolution marking process to apply 2D/UID machine readable codes to a variety of materials. This process scribes a matrix of small square cells into the material. The mark provides the best direct part reading with a vision system as the cells are filled in similar to a laser mark but much deeper and often with better contrast...18 2
Table of Contents Signumeric Windows Software: Easy to use windows software for use with any of the dot-peen and scribe systems..... 19 DMM20, Data Matrix Marker: This new slim marking head is designed for quickly applying the 2D/UID code in robot cells. This system may also be used by hand. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication....... 20 ILM, In-Line-Marker: This system is able to mark dot-peen characters on metal and plastics part with continuous feed. The single line of characters is indented into the material with a multi-pin marking head. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication... 21 HMG60, Hand Held Electric Dot-Peen: This electric dot-peen marking system is compact and portable. The marking window is 2.36" x 1.18" and the marking speed is 3 (1/8") characters per second. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication..... 22 PM MICRO AH, Hand Held Dot-Peen: This air dot-peen system offers the same extreme industrial body as the integration version. A durable handle and cycle start button have been added to the head. The marking window is 2.35" x 1.59" and the marking speed is 5 (1/8") character per second. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and I/O communication.23 Industrial PC: This industrial PC features the latest processor and memory technology and is equipped with a 15 touch-screen display. It is available in various mounting styles, including wall, pedestal and panel mounts.....24 Vision Systems: CMT is a certified integrator and can supply both turn-key verification systems and readers.......24 Options: Available options include control enclosures, stands, pedestals, machine bases, vises and custom part fixtures...25 VS Cross Reference Chart: comparing features of the wide selection of programmable systems offered by CMT.....26 3
Handy Andy This complete bench top dot-peen marking system is the most economical marker in its class. It is now available with a third axis as an option for marking the OD of round parts, and is great for low volume applications where flexibility is required (<250 parts per day). System is available with pneumatic or electric dot-peen X-Y motion or with 3 rd axis rotator to mark the OD of round parts Connects to USB on PC, software and cable are included Optional table top stand offers easy set-up PC Software Included: PC required (not supplied) Simple icons Easy visual layout of mark Radial marks Automatic serialization Automatic date coding Build logos with internal basic shapes Import logos Works with WIN95/98/2000/NT4/XP/Vista Optional Stand: Billet aluminum T- slot table 12 x 15, includes heavy duty column with manual adjustment for parts up to 12 5/16 tall. Optional Rotator: To mark the OD of round parts. Chuck load up to 4 lbs, and maximum OD up to 3.14. 4
Handy Andy Handy Andy How to Order To Order: Select only the symbols that represent the marker feature that is needed. Place that symbol in the sequence as shown. Model/Feature Symbol Example Handy Andy HandyAndy HandyAndy-E-R Air - Electric E Std. X-Y Axis - With Rotator R Features: 3.15 x 1.97 marking window 3-4 (1/8 ) characters per second USB interface (cable included 3 length) Carbide pin included - Marks plastic, wood and metals (up to 45 RC) Rotator parameters: Chuck load up to 4 lbs, and maximum OD up to 3.14 Optional Component Stand HandyAndyStand Utilities: Electrical components require 110 VAC power, 6 ft electrical cord supplied Air power required for pneumatic dot-peen pin* 1/4 NPT fitting requires connection to air supply Pressure/depth control through supplied regulator (30-75 PSI operating range) *This feature is not included with electrically powered pin Part marked with an air powered pin Handy Andy Rotator 5
EasyMarker Bench Top Style The complete bench top dot-peen marking system is offered in two versions: 1) Standard for marking flats, 2) with a third axis for marking the OD of round parts. These systems are good solutions for moderate production marking requirements. System is available with pneumatic or electric dotpeen X-Y motion or with 3 rd axis rotator to mark the OD of round parts Standard table top stand offers easy set-up No PC required Optional Signumeric Software*: Easy visual layout of mark Radial marks Automatic serialization Automatic date coding Import logos Access text files Works with WIN95/98/2000/NT4/XP/ Vista *See Page 19 for more details Standard aluminum T- slot table 12 x 14, includes heavy duty column with manual adjustment for parts up to 12 tall. A longer table is used to accommodate the rotator (EM150R). Optional Operator Push Button Start Optional Rotator: To mark the OD of round parts. Chuck load up to 15 lbs, and maximum OD up to 3.14. 6
EasyMarker Bench Top Style Bench Top EasyMarker How to Order To Order: Select only the symbols that represent the marker feature that is needed. Place that symbol in the sequence as shown. Model/Feature Symbol Example Bench Top EM150R EM1 EasyMarker Standard X-Y Axis 00 With Rotator 50R Optional Software for PC* EM100 Software EM100SOFT EM150 Software EM150SOFT * additional options shown on page 25 Utilities: Electrical components require 110 VAC power, 6 ft electrical cord supplied Air powered pin 1/4 NPT fitting requires connection to air supply Pressure/depth control through supplied regulator (30-75 PSI operating range) Features: 3.93 x 3.93 marking window Marking speed of 4-5 (1/8 ) characters per second LCD screen with simple menu commands Removable keyboard provided for programming 6 ft cable to connect marking head to controller Marks plastic, wood and metals (up to 45 RC) Rotator parameters: Chuck load up to 15 lbs, and maximum OD up to 3.14 Adjustable vise with master fixture plate to position on standard CMT bench top frames. Dimensions: 4" width opening 4" across jaws 1 9/16" depth Also included: (4) t-slot feet and mounting bolts Rotator system has longer table to accommodate 3 rd axis with chuck 7
EasyMarker Integration Unit CMT standard integration dot-peen marking system will easily fit into automated systems. The marking speed is 4-5 characters per second, and the system will mount in any direction. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication. Mounting holes, air and controller connection on back of marker Metal protective covering Pneumatic pin with carbide tip High torque stepper motors to mount in any orientation 32 I/O Standard on EM500 DC Start and Stop Serial Connect EasyMarker Controller 8
EasyMarker Integration Unit EasyMarker How to Order To Order: Select only the symbols that represent the marker feature that is needed. Place that symbol in the sequence as shown. Model/Feature Symbol Example EasyMarker EM EM500-25 Serial Only 400 I/O and Serial 500 5 ft Cable - 25 ft Cable 25 Optional Software for PC* Software EMSOFT *additional options shown on page 25 Utilities: Electrical components require 110 VAC power, 6 ft electrical cord supplied Air power required for pneumatic dotpeen, 8 mm push-in fitting requires connection to air supply (30-75 PSI operating range) Features: High torque stepper motors with cog tooth drive belts allow mounting of unit in any orientation 2.73 x 2.34 marking window Marking speed of 4-5 (1/8 ) characters per second Industrial controller (no PC required) LCD screen with simple menu commands Removable keyboard provided for programming 5 ft cable to connect marking head to controller Carbide pin included - Marks plastic, wood and metals (up to 45 RC) Weight of marking head assembly: 14.40 lbs 9
PM Micro A (XL) Dot-Peen Unit Compact industrial integration dot-peen marking system with heavy duty frame and linear rails guidance system to ensure precise operation. The marking speed is an easy 5 characters per second. It has a very small foot print with 3 sides available for mounting. The systems come with two marking window options: A - medium size and AXL - large size. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication. Air and controller connection located on back of marker Solid aluminum frame with a choice of 3 sides to mount on Pneumatic pin with carbide tip High torque stepper motors and linear rails 32 I/O Standard Serial Connect DC Start and Stop PM Micro A (XL) 10
PM Micro A (XL) Dot-Peen Unit PM Micro A (XL) How to Order To Order: Select only the symbols that represent the marker feature that is needed. Place that symbol in the sequence as shown. Model/Feature Symbol Example PM Micro PMMICRO PMMICRO-XL-D-X-25 Medium Marking Window A Large Marking Window AXL Without Shield - With Shield D Standard Pin - Extended Pin X 10 ft Cable - 25 ft Cable 25 Optional Software for PC* Software Small Window PMSOFTA Software Large PMSOFTAXL Window * additional options shown on page 25 Utilities: Electrical motors for X-Y axis require 110 VAC power, 6 ft electrical cord supplied Air power required for pneumatic dot-peen, 8mm push-in tube fitting requires connection to air supply (30-75 PSI operating range) Features: High torque stepper motors with zero slip drive belts allow mounting of unit in any orientation 2 marking windows; A = 2.35 x 1.59 AXL= 7.87 x 3.15 Marking speed of 5 characters per second Industrial controller (no PC required) LCD screen with simple menu commands Removable keyboard provided for programming 10 ft cable to connect marking head to controller Carbide pin included Marks plastic, wood and metals (up to 45 RC) Weight of marking head assembly: 12.42 lbs PM Micro A shown with debris shield Features A B Standard pin 8.44 2.72 Extended pin 9.44 3.72 Standard pin with shield 9.34 3.62 Extended pin with shield 10.34 4.62 11
PM Micro AS Silent Scribe "Silent Scribe" version of the popular PM MICRO A. This ball screw drive system has a marking speed of 2-3 characters per second in scribe mode. The external frame is similar to the PM MICRO A and has 3 sides available for mounting. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication. Air and controller connection located on back of marker Solid aluminum frame with a choice of 3 sides to mount on Ball screw drive Pneumatic pin with diamond tip 32 I/O Standard DC Start and Stop Serial Connect PM Micro AS Controller 12
PM Micro AS Silent Scribe PM Micro AS How to Order To Order: Select only the symbols that represent the marker feature that is needed. Place that symbol in the sequence as shown. Model/Feature Symbol Example PM Micro AS PMMICROAS PMMICROAS-D-X-25 Without Shield - With Shield D Standard Pin - Extended Pin X 10 ft Cable - 25 ft Cable 25 Optional Software for PC* Standard PMSOFTAS Software 2D Software PMSOFTAS2D * additional options shown on page 25 Utilities: Electrical components require 110 VAC power, 6 ft electrical cord supplied Air power required for pneumatic scribe,18mm Pushin tube fitting requires connection to air supply (30-75 PSI operating range) Features: High torque stepper motors with ball screw drive 2.35 x 1.59 marking window Marking speed of 2-3 characters per second in scribe mode Industrial controller (no PC required) LCD screen with simple menu commands Removable keyboard provided for programming 10 ft cable to connect marking head to controller Diamond pin included Marks plastic, wood and metals (up to 50 RC) Weight of marking head assembly: 12.42 lbs PM Micro AS shown with debris shield 13
DPS, DOT-PEEN-SCRIBE Versatile marking machine offering both Dot-Peen and Silent Scribe marking in the same system. This ball screw drive system comes with either stepper drive offering up to 5 characters per second, or high speed servo drive offering up to 10 characters per second. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication. This system is UID/2D Square-Dot compatible. Stepper motors for marking up to (5) 1/8 characters per second Servo motor system for marking up to (10) 1/8 characters per second Electric head option requires no air source, comes with either a carbide pin for dot-peen or a diamond pin for scribe Wide range of marking window sizes available up to 500mm Pneumatic dot-peen with carbide tip, pin may be switched with diamond tip for scribe mode (UID/2D Square-Dot) Standard DPS controller has DC start and stop, serial connection, and 32 I/O points. Each controller is configured for the system ordered and may include: Larger marking window, Z axis, and rotator. High speed servo motor drive control (shown bottom left) 14
DPS Dot-Peen-Scribe How to Order DPS, DOT-PEEN-SCRIBE To Order: Select only the symbols that represent the marker feature that is needed. Place that symbol in the sequence as shown. Model/Feature Symbol Example DPS Marking Unit DPS DPS-60-ST-ES-ZE Window Size 60 (1.6 x 2.3 or 60 x 40mm) 60 150 (4 x 6 or 150 x 100mm) 150 300 (8 x 12 or 300 x 200mm) 300 500 (20 x 10 or 500 x 250mm) 500 Speed/Drive SE (Servo) ST (Stepper) Head Style Electric Scribe (diamond scribe pin) Electric Peen (carbide pin) Air Scribe (diamond scribe pin) Air Peen (carbide pin) SE ST ES EP AS AP Z Axis Options Electric Z-40mm (for DPS60) ZE Electric Z-100mm ZEA Pneumatic Z-50mm ZP No Z Axis Options 00 Cable Length 10 ft Cable - 25 ft Cable 25 Utilities: Electrical components require 110 VAC power, 6 ft electrical cord supplied air power required for pneumatic dot-peen* 8mm Push-in tube fitting requires connection to air supply (30-75 PSI operating range) *This feature is not included with electrically powered unit Features: Ball screw drive, offers precise dot-peen and scribe accuracy Switch selector for dot-peen or scribe mode Marking windows: 60 = 1.6 x 2.3 150 = 4 x 6 300 = 8 x 12 500 = 20 x 10 Marking speed: Stepper marks 5 (1/8 ) characters per second Servo marks 10 (1/8 ) characters per second Industrial controller (no PC required) LCD screen with simple menu commands Removable keyboard provided for programming 10 or 25 ft cable to connect marking head to controller Pin selections: Carbide pin for peen Marks plastic, wood and metals (up to 50 RC) Diamond pin for scribe marks harder parts and offers Square-Dot upgrade (page 18) See page 19 for Windows Software How to Order Chart Electric dot-peen sample mark Electric Scribe sample mark Air dot-peen sample mark Air scribe sample mark 15
DPS DOT-PEEN-SCRIBE DRAWINGS Visit www.columbiamt.com to download operation guides and additional assembly drawings. 16
DPS DOT-PEEN-SCRIBE CUSTOM SOLUTIONS Complete turn-key DPS station to mark brake calipers with operator card scanner and palm button cycle start More custom solutions at www.columbiamt.com Helping you make your mark! DPS bench top system marking a wide variety of aeronautical parts with rotator and automatic air chuck for quick marking, loading and unloading of round parts DPS complete turn-key station for marking keys Columbia Marking Tools provides complete machine design and build services to fully integrate and install custom systems. 17
Square-Dot CMT's patented high resolution marking process to apply 2D/UID machine readable codes to a variety of materials. This process scribes a matrix of small square cells into the material. The mark provides the best direct part reading with a vision system as the cells are filled in similar to a laser mark but much deeper and often with better contrast. Square-Dot UID/2D All the rest (dot-peen) The Square-Dot process may be implemented by using either Signumeric 2D software (page 19) or an Industrial PC (page 24), preloaded with Signumeric 2D software. The Square-Dot patented process uses a diamond tip to draw squares on material to create a machine readable 2D/UID code. This technique creates both a depressed square and a raised ridge as shown below. The filled cell reflections create a more defined matrix as shown above, and therefore, offers better readability. successfully read 10 out of 10 attempts on a rough aluminum casting with the hand-held reader. Per vision system manufacturer test. 18
Signumeric PC Software Signumeric Software How to Order To Order: Select only the symbols that represent the marker feature that is needed. Place that symbol in the sequence as shown. Software for Model Symbol Example EM100 EM100SOFT PMSOFTAS-2D EM150 EM150SOFT EM400 EM400SOFT EM500 EM500SOFT PMMICRO A* PMSOFTA PMMICRO AXL* PMSOFTAXL PM MICRO AS** PMSOFTAS Optional Software for PC 2D capability 2D *PM MICRO is capable of 2D with software upgrade. **PM MICRO AS is capable of the patented Square- Dot process with software upgrade. To Order: Select only the symbols that represent the marker feature that is needed. Place that symbol in the sequence as shown. Software for Model Symbol Example Dot-Peen-Scribe DPS DPS-60-0-SIG-2D Window Size 60 (1.6 x 2.3 or 60 x 40mm) 150 (4 x 6 or 150 x 100mm) 300 (8 x 12 or 300 x 200mm) 500 (20 x 10 or 500 x 250m500m) 60 150 300 500 Axis Positioning x-y (standard) 0 x-y-z Z Features: Easy visual layout of mark Windows interface Multiple programs may be edited and run sequentially Radial marks Automatic serialization Automatic date coding, including custom coded shift numbers/letters Import logos, and background picture for object placement on part Access text files, different objects may access same file for different lines of information Works with WIN95/98/2000/NT4/XP/Vista Configuration: Each software package is configured for a particular machine including: Window size Rotator Option EM150R I/O capability to run different programs through I/O (EM500, PM, and DPS) Z axis DPS with pneumatic or electric Z axis 2D/UID Machine code encryption: This is an independent upgrade that is only recommended with the following machines: PM MICRO A(XL) for dot-peen only PM MICRO AS for patented Square- Dot cell fill DPS for patented Square-Dot cell fill J14YZ93UD Optional Software for PC 2D Capability* 2D *All DPS systems capable of CMT patented Square-Dot cell fill 2D encryption process with software upgrade 19
2D/UID Data Matrix Marker Industrial controller This new slim marking head is designed for quickly applying the 2D/UID code in robot cells. This system may also be used by hand. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication. Includes manual electrical trigger, DC, or I/O cycle start System is provided with either windows 2D encryption software (PC required) or complete industrial PC platform (software preloaded) Vision verification/readers also provided by CMT see page 24 Detailed drawings & operation guide available for download on the website: www.columbiamt.com 10 2.625 Data Matrix Marker How to Order To Order: Select only the symbols that represent the marker feature that is needed. Place that symbol in the sequence as shown. Model/Feature Symbol Example Data Matrix Marker DMM20 DMM20-P-25 Signumeric - PCS2000 P 10 ft Cable - 25 ft Cable 25 Optional Component* Control Enclosure EMCE * additional options shown on page 25 Utilities: Electrical components require 110 VAC power, 6 ft electrical cord supplied Air power, requires connection to air supply (30-75 PSI operating range) Features: Patented pivoting marking pin.80 x.80 marking window Marking speed of 3 (1/8 ) characters per second Industrial controller Two control encryption options for 2D code: Signumeric 2D software included (PC required) PCS2000 industrial touch screen PC with preloaded software (complete details page 24) LCD screen with simple menu commands Removable keyboard provided for programming 10 or 25 ft cable to connect marking head to controller (includes air line) Carbide pin included Marks plastic, wood and metals (up to 50 RC) Weight of marking head: 6.5 lbs Unit Length: 10 Long 20
ILM, In-Line-Marker This system is able to mark dot-peen characters on metal and plastic parts with continuous feed. The single line of characters is indented into the material with a multi-pin marking head. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication. Applications: Progressive stamping presses, extrusion processes Marking on moving pipes, sheet metal, bars. Metal products during the production process Cardboard boxes on conveyor lines Continuous roll forming lines Power & free automation lines Detailed drawings & operation guide available for download at: www.columbiamt.com Part is in Continuous Motion While Being Marked ILM How to Order To Order: Select only the symbols that represent the marker feature that is needed. Place that symbol in the sequence as shown. Model/Feature Symbol Example In-Line-Marker ILM ILM-7 7 pins 7 9 pins 9 CMT strongly recommends using CMT turnkey solutions and/or on-site installation services with this system. Utilities: Electrical components require 110 VAC power, 6 ft electrical cord supplied Air power required for pneumatic dot-peen, 8mm Push-in tube fitting requires connection to air supply (30-75 PSI operating range) Features: Line speed (part movement): up to 3.93 per second standard or 9.84 per second optional Number of engraving heads: 7 or 9 (optional) Character height:.21 standard (5.5mm) (other character height possible) Number of characters: continuous or interrupted with programmed spacing Adjustable character set: ASCII - Character set based on 7 x 6 Matrix. Characters may be italicized or rotated. Industrial controller LCD screen with simple menu commands Removable keyboard provided for programming 6 ft cable to connect marking head to controller Marks plastic, wood and metals (up to 50 RC) Machine size: 7.75 x 5.5 x 5.25 21
Hand Held Dot-Peen This dot-peen marking system is compact and portable. The marking window is 2.36" x 1.18" and the marking speed is 3 (1/8") characters per second. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication. Integrated cycle start button in the handle System is available with pneumatic or electric dot-peen Custom part locating stand-off provided upon request 5.5 10 3.5 Industrial controller 22 Hand Held Marker How to Order To Order: Select only the symbols that represent the marker feature that is needed. Place that symbol in the sequence as shown. Model/Feature Symbol Example Hand Held Marker HMG60 HMG60-P-25 Electric - Pneumatic P 10 ft Cable - 25 ft Cable 25 Optional Software for PC Signumeric Software HMGSOFT Utilities: Electrical components require 110 VAC power, 9 ft electrical cord supplied Air power required for pneumatic dot-peen* 8mm Push-in tube fitting requires connection to air supply (30-75 PSI operating range) *This feature is not included with electrically powered unit Features: Marking window: 2.36 x 1.18 (60 x 30 mm) Marking speed: 3 (1/8 ) characters per second Electrical cycle start trigger Locating arms Industrial controller LCD screen with simple menu commands Removable keyboard provided for programming 10 or 25 ft cable to connect marking head to controller Carbide pin included - Marks plastic, wood and metals (up to 50 RC) Weight of marking head: 6.8 lbs Machine size: 10 x 5.5 x 3.5
Hand Held PM Micro A This air dot-peen system offers the same extreme industrial body as the integration version. A durable handle and cycle start button have been added to the head. The marking window is 2.35" x 1.59" and the marking speed is 5 (1/8") character per second. The system controller offers the flexibility of DC start and mark complete signals, as well as serial and digital I/O communication. 5.5 Integrated cycle start button in the handle Custom part locating stand-off provided upon request 4 12.5 Air Dot-Peen Pin 10 9 Industrial controller Hand Held PM Micro A How to Order To Order: Select only the symbols that represent the marker feature that is needed. Place that symbol in the sequence as shown. Model/Feature Symbol Example Hand Held PM PMMICROAH-25 PMMICROAH Micro A 10 ft Cable - 25 ft Cable 25 Optional Software for PC Signumeric PMSOFTA Software Utilities: Electrical components require 110 VAC power, 6 ft electrical cord supplied Air power required for pneumatic dot-peen 8mm push-in tube fitting requires connection to air supply (30-75 PSI operating range) Features: Marking window: 2.35 x 1.59 Marking speed: 5 (1/8 ) characters per second Electrical cycle start trigger Locating arms Industrial controller LCD screen with simple menu commands Removable keyboard provided for programming 10 or 25 ft cable to connect marking head to controller Carbide pin included - Marks plastic, wood and metals (up to 50 RC) Weight of marking head: 23 lbs Marking head: 13 L x 11 W x 9 D 23
Industrial PCS Industrial PC How to Order To Order: Select only the symbols that represent the marker feature that is needed. Place that symbol in the sequence as shown. Model/Feature Symbol Example Industrial PC with touch screen PCS PCS-2000 Mounting Style Compact 1000P Wall mount 2000 Pedestal mount 3000 Panel mount 4000 Utilities: Power supply: Receives either an AC 110v or 220v power supply (Hardware adjustments required for 220v, 6 ft electrical cord supplied Cooling system Wall Mount designed to work in high temperature environments (30-120 deg F) with real-time system monitoring software to prevent over heating PCS-1000P Features: Industrial PC with latest processor and memory technology Display: 15 Touch-Screen, IP 65 rated monitor for fluid/coolant resistance On-Screen Keyboard which will utilize the touch screen so that no keyboard is required to plug into the PCS for operation Configuration: Each PCS package is configured for a particular marking machine including: Operating system with Ethernet connectivity Proper version of Signumeric to match machine functions (complete machine part number required) Vision system software (if required) Mounting Styles: Wall Mount includes: Standard Nema 12 enclosure with power button, (2) USB ports, Marker reset button, and emergency stop for marking system, and Harding connector to connect marker to PCS Pedestal Mount includes: All of the items for the wall mount with the addition of a floor pedestal Panel Mount includes: All of the items for the wall mount with the exception of the Nema 12 enclosure (assembly required) Vision How to Order Model/Feature Symbol Camera with verification software MATRIX2DVISION* Hand Held Reader MATRIX2DVISHH Hand Held Reader - wireless MATRIX2DVISHHW *CMT strongly recommends using CMT turn-key solutions and/or on-site installation services with this system. Hand Held Readers: Offered in standard and wireless Features: MATRIX-2D Vision System with integration, programming, lighting, and installation complete. Including the following hardware: Camera, Vision processor, PC server program, 15' power cable and 15' ethernet cable, lens, filter, lighting power regulator, and Red LED Lighting 24
Control Enclosure How to Order To Order: Select only the symbols that represent the marker feature that is needed. Place that symbol in the sequence as shown. Model/Feature Symbol Example EasyMarker EMCE EMCE-P DPS Stepper DPSSTCE DPS Servo DPSSECE Communication No Additional - Ethernet E Profibus P Devicenet D Options CMT provides control enclosures with the marking controller completed wired and mounted. EasyMarker Controller enclosure featuring: NEMA 12 enclosure, small wall mountable Stainless steel window kit for viewing marking control status display Mounting and wiring of external lug style cable connectors Filtered cooling vents DPS Controller enclosure featuring: Portable with four casters Built in wire way channels Front and rear lockable service doors Front door with large window Keyboard with lockable sliding drawer Controller slide out assembly for easy access Aluminum Single or Dual Post Tool Stand featuring: Manual Z axis* Large T-slot mounting table Completely installed with CMT marking system Optional bracketing for camera and accessories *Dual post stand has hydraulic pump to maintain level system. Floor mounted telescoping pedestal bracket for marking system featuring: Adjustable stops Height of the marking stylus 3' to 5' Includes tool to part locator. Tool to part locators Pedestal Optional junction box Machine base Stand Camera mounting bracket Adjustable vise with master fixture plate to position parts on standard CMT bench top frames. Dimensions: 4" width opening 4" across jaws 1 9/16" depth Also included: (4) t-slot feet and mounting bolts Part#PRGVISE CMT offers Heavy duty floor style machine bases featuring: All steel heavy duty construction Completely assembled with CMT marking system Painted machine enamel CMT blue Palm buttons and controls mounted to machine base 25
Cross Reference Chart Features HandyAndy EM100 EM150R EM400 EM500 PMMA (L) PMMAS Marking Speed Max per sec Most economical dot-peen system 3-4 (1/8 ) characters Perfect for moderate production dot-peen marking 4-5 (1/8 ) characters Moderate production dot-peen marking on the OD 4-5 (1/8 ) characters Dot-peen marking integration system 4-5 (1/8 ) characters Dot-peen marking integration system with I/O 4-5 (1/8 ) characters Industrial dot-peen marking system with I/O 5 (1/8 ) characters Industrial silent scribe marking system 3 (1/8 ) characters Maximum Marking Window Size 3.15 x 1.97 3.93 x 3.93 3.93 x 3.93 2.73 x 2.34 2.73 x 2.34 7.87 x 3.15 2.35 x 1.59 Mark Depth.002 -.004.004 -.007.004 -.007.004 -.007.004 -.007.004 -.007.004 -.010 Noise Level Moderate Moderate Moderate Moderate Moderate Moderate Silent Automatic Z NA NA NA Custom Custom Custom Custom 2-D Codes Not Suggested Not Suggested Not Suggested Not Suggested Not Suggested With Signumeric 2D Software Square-Dot NA NA NA NA NA NA Controls Air Circumferential Marking PC Required (not supplied) 30-75 PSI (optional) With rotator and 3 rd axis control Serial interface only Serial interface only Serial interface only 30-75 PSI 30-75 PSI 30-75 PSI 30-75 PSI NA Rotator and 3 rd axis Control included With Signumeric 2D Software With Signumeric 2D Software Serial & I/O Serial & I/O Serial & I/O 30-75 PSI With Optional rotator and 3 rd axis control 30-75 PSI Special Connects to USB on PC Bench top stand included Rotator removable High torque stepper motors allow for installation in any orientation 3 Mounting sides for easy integration Sample Mark Additional information online at www.columbiamt.com includes complete operation guides, 26
Cross Reference Chart Features DPS stepper DPS Servo DMM20 ILM HMG60 PMMICRO A Hand Held Dot-Peen-Scribe ball screw drive with dual marking methods Compact data matrix marker In-Line- Marker marks moving parts Hand Held compact marker Hand Held industrial marker Marking Speed Max per sec Maximum Marking Window Size Mark Depth Noise Level 5 (1/8 ) char. (scribe) 60 1.63 x 2.3 150 4 x 6 300 8 x 12 500 10 x 20 10 (1/8 ) char. (scribe) Electric.004 -.007 Air -.004 -.010 Dot-peen = Moderate Scribe = Silent 3 (1/8 ) characters 9.84 per second.80 x.80 NA 3 (1/8 ) characters 2.35 x 1.18 5 (1/8 ) characters 2.35 x 1.59.002 -.004.004 -.007.003 -.006.004 -.007 Moderate Moderate Moderate Moderate Programmable Z Optional NA NA NA NA 2-D Codes With Signumeric 2D Software Encryption software included NA NA Not Suggested Square-Dot With Signumeric 2D Software NA NA NA NA Communications Serial & IO Serial & IO Serial & IO Serial & IO Serial & IO Air 30-100 PSI (optional) 60-100 PSI 40-100 PSI 60-100 PSI (optional) 60-100 PSI Circumferential Marking With Optional rotator and 3 rd axis control NA NA NA NA Special Wide variety of options includes extended heads and power upgrades for deeper marks Robot or hand held applications Fixed char. size in a single line. Only Multipin head. Air or Electric Rugged frame Sample Mark Air powered scribe mark Elec. powered mark sample marks, custom applications and drawings. Or email requests to info@columbiamt.com. 27