arcon solar Large-scale solar heating plants www.arcon.dk 1
The world s best energy is free and fiery One thing is certain: the sun rises each and every day. Besides giving light and life, the sun emits enormous amounts of energy and heat. A solar heating system from ARCON Solar can help ensure the lowest possible heating costs. Besides which, the sun is the cleanest of all energy sources it emits no CO 2 and solar heating systems make no noise and do not spoil the look of the countryside. In contrast to most other energy sources, solar heating systems ensure fixed low energy costs for many years to come. That is why there has been considerable growth in the number of new, large-scale solar heating installations, especially in connection with district heating plants. Many additional installations are in the pipeline and many of the plants that already have solar heating wish to expand their capacity. Similar developments are expected within industrial process heat. A large-scale solar heating system costs per m 2 about a fifth of the price of a smallscale system fitted to the roof of a house. Three large-scale solar collectors can provide as much energy annually as that required to provide an average singlefamily house with district heating. It is, in other words, not so much a question of whether or not to invest in solar heating but more of identifying the best solar heating solution. 2
Why solar energy? 2 ARCON Solar 4 Process 6 Products 8 Applications 12 District heating 14 Commercial XL 16 Industrial process heat 18 CONTENTS Economy Gain a significant saving on heating price A typical solar heating installation will allow a district heating plant to lower its prices from day one. In some cases by as much as 20%. Independence Stabilise the price of your heating While the price of fuels will rise in future, the sun provides energy at a fixed price: zero. As a result, the greater the proportion of a district heating plant's energy requirements which can be met by the sun, the better it will be for the plant's customers. Environment Reduce global warming Contribute to a sustainable future. The sun is our most powerful source of sustainable energy. A typical solar heating installation will reduce a district heating plant's CO 2 emission by about 1 ton for each household it supplies. 3
the world s leading supplier of largescale solar heating plants No-one knows more about large-scale solar heating plants than Arcon Solar. More than half the large-scale solar heating plants in Europe have been installed by ARCON Solar. The oldest plant can celebrate its twenty-fifth anniversary in 2013, provi ding unique historical documentation of operating results and efficiency. Flexible approach Solar heating systems from ARCON Solar can be installed in conjunction with any type of heating plant. Solutions can be chosen which provide as much as 50% of the energy produced. And if a smaller system is initially installed, it can always be extended later. Experience, competence and know-how ARCON Solar has worked with solar heating for more than 35 years and has installed more square metres of large-scale solar heating plants that any other company. Besides unique knowledge of the solar collectors themselves, ARCON Solar has extensive experience in all aspects of solar heating plant installation and can therefore help with system design, dimensioning and optimisation. Best product Specially designed to meet the characteristics and requirements of largescale solar heating plants, the HT solar collector has higher output than any other collector on the market. 4
The 10 largest solar heating installations in Europe ARCON Solar is behind most of the large-scale solar heating plants already established. 15 of the 25 largest plants were installed by ARCON Solar. In 2011 alone, ARCON Solar installed 48,000 m 2 of new solar collectors. Location Area Year 1 Marstal DK 32,943 1996/2001/2012 2 Gråsten DK 18,988 2012 3 Brædstrup DK 18,612 2007/2012 4 Vojens DK 17,500 2012 5 Ringkøbing DK 15,000 2010 6 Sydfalster DK 12,094 2011 7 Sæby DK 11,866 2011 8 Gram DK 10,077 2009 9 Kungälv SE 10,048 2000 10 Jægerspris DK 10,044 2010 5
Arcon Solar can help in all project stages We work closely with external consultants and district heating engineers, and are used to participating in all types of project, whether it be turnkey contracts or individual trade contracts. ARCON Solar wishes to be the preferred solar collector supplier. To this end, we must provide the best product, high quality, professional documentation and project management, and expert technical sparring which ensures the best overall solution. Our many years experience and countless references have given us a unique insight into the various stages involved in the planning and installation of a solar heating system. From consideration, decision taking and approval, through financing, authority approval, earthworks and installation, to testing and commissioning. 6
SERVICE, YEARLY CHECKS 4 2 arcon industrial solar circle ARCON Solar can help define relevant objectives during this stage and can provide input for preliminary overall calculations. ARCON Solar has also considerable experience in selecting suitable installation sites. ARCON Solar performs annual service checks, including physical inspections, to ensure optimum system operation. SERVICE, YEARLY CHECKS Operation 4 1 COST-BENEFIT, POLICY, ENERGY PROFILE Program ARCON INDUSTRIAL SOLAR CIRCLE 3 Execution INSTALLATION, TEST, CERTIFICATION Projecting PLANNING, DIMENSIONING, PRODUCTS 2 As the leading manufacturer of large-scale solar heating systems, ARCON Solar has comprehensive documentation which can be used for technical analyses, calculations and outline proposals. ARCON Solar's solar collec tors can be installed at lowest possible cost as they are designed for large-scale installations and can be easily connected in series. 3 INSTALLATION, TEST, CERTIFICATION Execution Operation SOLAR CIRCLE ARCON INDUSTRIAL Projecting G, DIMENSIONING, PRODUCTS 7
Why not use the world s most efficient solar collector? ARCON Solar s solar collectors are designed and developed for optimum performance in large-scale installations. Combining 40 years experience with the very latest technology, we offer high-performance solar collectors capable of operating perfectly at high temperatures for many years. ARCON Solar s solar collectors are the ideal choice for installations at district heating plants, where it is often necessary to increase production temperature, for energy storage purposes for example. 8
Efficiency ARCON Solar s solar collectors are among the most efficient in the world. Their high output is due among other things to the foil used, combined with the anti-reflection treated glass and laser-welded absorber. Virkningsgrad Efficiency 100 % 90 % 80 % 70 Virkningsgrad % Virkningsgrad Virkningsgrad 100 % 60 % 90 % 80 % 50 % 70 % 40 % 60 % 30 50 %% 40 % 20 % 30 % 10 20 %% 0 % 10 % 0 % 0 o 0 o 100 % 100 % 90 % 90 % 80 % 80 % 70 % 70 % 60 % 60 % 50 % 50 % 40 % 40 % 30 % 30 % 20 % 20 % Temperature difference 10 % 10 % 0 % 10 o 0 % 20 o 30 o 40 o 50 o 60 o 70 o Temperaturdifferens 80 o 90 o Temperaturdifferens Average solar collector 100 o 10 o 20 o 0 o 30 o 10 o 40 0 o 20 o 50 10 o 30 o 20 60 o 40 o 30 70 oo 50 o 40 80 o 60 o 90 50 o 70100 60 o o 80 70 Solfanger o o 90 o 80 o 10090 middeltemp. o o 100 Solfanger o Solfanger middeltemp. temp. middeltemp. outdoor udetemperatur udetemperatur udetemperatur udetemperatur temperature Standard household villa-solfanger Standard solar collector villa-solfanger (uden villa-solfanger folie) ARCON (without (uden(med folie) HT-A (uden folie) foil) folie) (med ARCON folie) (med (with folie) foil) Standard ARCON Standard HT-AARCON ARCON HT-A HT-SA HT-A ARCON ARCON HT-SA HT-SA HT-SA villa-solfanger (uden folie) (med folie) Temperaturdifferens Solfanger middeltemp. HT-A solar collector output [W] Temperature difference Solar radiation [W/m 2 ] [K] T m T a 400 700 1,000 10 3,870 7,070 10,260 30 3,000 6,190 9,390 50 2,000 5,190 8,390 HT-SA solar collector output [W] Temperature difference Solar radiation [W/m 2 ] [K] T m T a 400 700 1,000 10 3,800 6,870 9,940 30 3,113 6,183 9,253 50 2,290 5,360 8,430 9
Performance guarantee on the world s best solar collector Common for all our solar collectors is that they do the job better than any other solar collector. That s why we are not afraid to provide a performance guarantee. Although we have listed some of the most important advantages below, we are always delighted to discuss our products in greater detail. Exceptional durability ARCON Solar constantly seeks to find new ways of increasing the durability of its solar collectors. Weather-resistant aluminium frame and brazed joints ensure long service life. Our first large-scale solar heating plant, installed in Denmark (Saltum) in 1988, is still in operation. Optimised design Our solar collectors are designed to provide high temperatures. Besides the insulating foil, a high-performance, laser-welded absorber is used. This has an aluminium surface covered in a special selective coating, which ensures that almost all the sun's rays are captured and converted to heat. Manufactured by arcon solar By using tried-and-tested materials from European suppliers and manufacturing the solar collectors in our own production facillities, we ensure high quality, low transport costs and least possible CO 2 impact. Section of HT-SA solar collector Anti-reflection treated glass Foil tensioning Aluminium frame FEP foil Side insulation Rear insulation Absorber Foil between absorber and glass Foil positioned 20 mm from the glass creates an insulating effect, which reduces heat loss. In addition to this, the solar collector is insulated with an extra thick layer of mineral wool. The combined effect increases efficiency by up to 20%. 10
Low installation costs Thanks to low pressure drop, up to 22 solar collectors can be connected in series simply by attaching a flexible, stainless steel pipe. Piping is thus kept to a minimum, ensuring simple, cost-effective installation. Flexible product range Our solar collectors can be combined at will, i.e. different collectors can be installed in the same row. While solar collectors without foil are good at low temperatures, the insulating foil increases output at high temperatures. A combination of the two types provides optimum efficiency along the entire row of collectors. Performance guarantee The high quality and durability of our solar collectors, together with our many years' experience, mean we can offer a performance guarantee on our installations. Specifications ARCON HT-A ARCON HT-SA External dimensions 2.27 x 5.96 x 0.14 m 2.27 x 5.96 x 0.14 m Total area 13.57 m 2 13.57 m 2 Effective area 12.60 m 2 12.52 m 2 Weight without liquid 250 kg 250 kg Liquid content 9.3 l 9.3 l Insulation on rear 75 mm mineral wool 75 mm mineral wool Insulation on sides 30 mm mineral wool 30 mm mineral wool Glass Anti-reflection treated Anti-reflection treated Insulating foil No foil FEP foil Connectors 28 mm 28 mm Testing pressure 13 bar 13 bar Max. working pressure 10 bar 10 bar Efficiency N0 0.845 0.817 a1 2.94 2.205 a2 0.0130 0.0135 Standard solar collectors are supplied with 28 mm connectors and 10 mm strips. Commonly known as 28/10. To ensure optimum pressure throughout the field, collectors are also available in 35/10 and 28/8 variants. Our solar collectors are thus available in six different variants, which can be combined at will. 11
Our SOLAR COLLECTORS provide unlimited efficiency for large-scale heating solutions Since 1974, we have installed more than 300,000 m 2 of solar collectors in Denmark and other countries. We have installed systems in a great variety of locations, including heat stations, decentralised district heating plants, housing complexes, sports centres and swimming pools, holiday centres and camping sites, hotels and conference centres, care centres, schools, offices and businesses. 12
District heating plants A large-scale solar heating installation is the perfect supplement to a district heating plant, regardless of the fuel type used. A fixed low heating price can thus be assured for many years to come. Care centres, holiday centres and housing complexes ARCON Solar has good experience with systems installed in buildings where large quantities of hot water are required. In such cases, any surplus heat produced can be used to heat either rooms or swimming pools. Industrial process heat As industry uses energy both for heating purposes and for industrial processes, it can utilise the high temperatures obtainable in a solar heating system. 13
District heating A large-scale solar heating installation is the perfect supplement to a district heating plant, regardless of the fuel type used. Lower heating price Stable heating price Full flexibility A solar heating plant can give good savings. We have seen examples where average households can save up to DKK 3,500 in the first year. And this saving will rise in step with increasing cost of other energy types. A solar heating plant supplies a known amount of free energy each year, thus helping to stabilise heating costs. The price of all other fuels is expected to rise over time. Our solar heating systems can be installed in conjunction with any type of heating plant. Solutions can be chosen in which solar heating provides up to 50% of the energy produced. And if a smaller system is initially installed, it can always be extended later. Heating Varmeprisprice Heating Varmeprisprice Installation of solar af solvarmeanlæg heating system Tid Time Installation of solar af solvarmeanlæg heating system Tid Time 14
Further information Read all about ARCON Solar s district heating solutions in this brochure. large installations, huge savings Arcon SolAr SolAr heating plants for district heating companies www.arcon.dk Installation Lifetime ARCON Solar s solar collectors can be installed at lowest possible cost as they are designed for large-scale installations and can be easily connected in series. Installing a solar heating system will prolong the lifetime of the rest of the plant. 15
Care centres, holiday centres and housing complexes ARCON Solar has good experience with systems installed in buildings where large quantities of hot water are required. In such cases, any surplus heat produced can be used to heat either rooms or swimming pools. Stable heating price A solar heating system supplies a known amount of free energy each year, thus helping to stabilise heating costs. The price of all other fuels is expected to rise over time. Future-proofed The sun is a source of energy that will continue to shine for countless years to come. Current trends indicate an increase in the proportion of hot water and heating provided by solar energy. Green profile Worldwide, there is greater focus on the enviro n - ment and on how we can minimise environmental impacts. The sun is the most environmentally friendly of all energy sources and the installation of a solar heating system signals a strong desire to protect the environment. Heating Varmeprisprice 2020 2030 2040 Installation of solar af solvarmeanlæg heating system Tid Time 2025 2035 16
Further information If you have any questions or would like further information, please call us on +45 9839 1477. We are waiting by the phone and will be pleased to help you clarify the possibilities of installing a large-scale solar heating system which meets your needs. You can also find further information on our website: www.arcon.dk. Cheap energy Installing a solar heating system is the cheapest way of fulfilling requirements on minimising the use of fossil fuels. Expertise Solar heating systems must be installed correctly. Although they can be combined with almost any other heating system, expertise is required to be accomplished in the proper way. ARCON Solar s many years experience can help in all stages concerning the establishment or renovation of energy systems. Heating Varmeprisprice Installation of solar af solvarmeanlæg heating system Tid Time SERVICE, YEARLY CHECKS Operation 4 1 COST-BENEFIT, POLICY, ENERGY PROFILE Program ARCON INDUSTRIAL SOLAR CIRCLE 3 Execution INSTALLATION, TEST, CERTIFICATION Projecting PLANNING, DIMENSIONING, PRODUCTS 2 17
Industrial process heat As industry uses energy both for heating purposes and for industrial processes, it can utilise the high temperatures obtainable in a solar heating system. Cheap energy Installing a solar heating system is the cheapest way of fulfilling requirements on minimising the use of fossil fuels. Stable heating price A solar heating system supplies a known amount of free energy each year, thus helping to stabilise heating costs. The price of all other fuels is expected to rise over time. Green profile Worldwide, there is greater focus on the environment and on how we can minimise environmental impacts. The sun is the most environmentally friendly of all energy sources and the installation of a solar heating system signals a strong desire to protect the environment. Heating Varmeprisprice Heating Varmeprisprice Installation of solar af solvarmeanlæg heating system Tid Time Installation of solar af solvarmeanlæg heating system Tid Time 18
Further information If you have any questions or would like further information, please call us on +45 9839 1477. We are waiting by the phone and will be pleased to help you clarify the possibilities of installing a large-scale solar heating system which meets your needs. You can also find further information on our website: www.arcon.dk. Expertise Future-proofed Integration Solar heating systems must be installed correctly. Although they can be combined with almost any other heating system, expertise is required to be accomplished in the proper way. ARCON Solar s many years experience can help in all stages concerning the establishment or renovation of energy systems. The sun is a source of energy that will continue to shine for countless years to come. Current trends indicate an increase in the proportion of hot water and heating provided by solar energy. The sun is a source of energy that will continue to shine for countless years to come. Current trends indicate an increase in the proportion of hot water and heating provided by solar energy. SERVICE, YEARLY CHECKS Operation 4 1 COST-BENEFIT, POLICY, ENERGY PROFILE Program ARCON INDUSTRIAL SOLAR CIRCLE 3 Execution INSTALLATION, TEST, CERTIFICATION Projecting PLANNING, DIMENSIONING, PRODUCTS 2 2020 2025 2030 2035 2040 19
ARCON Solar is Europe s leading expert in large-scale solar heating solutions. If a smaller system can meet your requirements, this can be provided by SONNENKRAFT, a sister company to ARCON Solar. Together, we offer solutions capable of meeting any needs for hot water, room heating and electricity, from small-scale installations for private households to large-scale installations for industrial companies. Industry We have supplied more than 50% of all solar heating installations larger than 1.000 m 2 in Europe. Business We have extensive experience in developing individual solutions for hotels, schools, apartment buildings, hospitals, etc. Home We offer the largest range of solutions for your home or swimming pool. AR-2012-CEF-01-UK 2012 ARCON Solar A/S ARCON Solar and the ARCON Solar logo are trademarks belonging to VKR Holding A/S Contact ARCON Solar today. The sun will rise again, as early as tomorrow. www.arcon.dk 20 ARCON Solar A/S Skørping Nord 3 DK-9520 Skørping Denmark Tel.: +45 9839 1477 arcon@arcon.dk www.arcon.dk