PRO-CLEAN. Technical Description. Specifications. Space-saving design with minimum heat loss (melamine resin insulation)
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1 PRO-CLEAN Product description Specifications Technical Description Max. backup operating pressure Max. service water operating pressure 3 bar 6 bar Hot water connection " female thread* V4A (no..4) Cold water connection " female thread* V4A (no..4) Heating/boiler connection Thermometer and sensor connection Max. temperature 0 C ½" female thread* inflow absorber ½" female thread* Pro-Clean Stratified Tank Spherical Exchanger for Service Water and Heating Multi-functional stratified tank system (only in combination a spherical exchanger) made of S 35 JR steel (stainless-steel.44) for service water and heating. Backup tank optimum stratified charging out tank mixing integrated hygienic water heating using a continuous heating process stainless-steel corrugated pipe and tapping devices. Inflow absorbers ensure optimum retention of stratification. Expandable PSN heating tank. Area of use In solar systems, water heating and backup heating In biomass systems as a backup tank In heat pump systems as a tank for hot water and heating Advantages Optimum use of solar energy for hot water and heating Simple functional concept out complicated technology (natural principle) Long service life Improved economic efficiency for every heating system (solar, biomass, heat pump) Germ-free fresh water heating using a special corrugated stainlesssteel pipe Space-saving design minimum heat loss (melamine resin insulation) Specifications Type Total height Ø Ø out Width A Width B Tilt height Weight Item no. 500,860 mm 850 mm 650 mm,00 mm,75 mm,80 mm 78 kg ,00 mm 950 mm 750 mm,05 mm,80 mm,975 mm 0 kg B,050 mm,050 mm 850 mm,80 mm,380 mm,00 mm kg S,0 mm 990 mm 790 mm, mm,30 mm,85 mm 35 kg ,300 mm,00 mm 900 mm,35 mm,4 mm,70 mm 76 kg ,90 mm,00 mm,000 mm,30 mm,5 mm,80 mm 303 kg ,380 mm,300 mm,00 mm,0 mm,6 mm,380 mm 360 kg ,70 mm,500 mm,300 mm,600 mm,8 mm,350 mm 448 kg ,760 mm,450 mm,50 mm,530 mm,790 mm,780 mm 458 kg ,390 mm,800 mm,600 mm,830 mm,30 mm,50 mm 550 kg ,900 mm,800 mm,600 mm,830 mm,30 mm 3,00 mm 630 kg 605
2 PRO-CLEAN WR Stratified Tank Product description Pro-Clean WR Stratified Tank Spherical Exchanger for Service Water and Heating Multi-functional stratified tank system (only in combination a spherical exchanger) made of S 35 JR steel (stainless steel.44) for service water and heating. Backup tank optimum stratified charging out tank mixing integrated hygienic water heating using the continuous heating process stainless-steel corrugated pipes and tapping devices. Inflow absorbers ensure optimum retention of stratification. Expandable PSN heating tank Area of use In solar systems, water heating and backup heating In biomass systems as a backup tank In heat pump systems as a tank for hot water and heating Advantages Optimum use of solar energy for hot water and heating Simple functional concept out complicated technology (natural principle) Long service life Improved economic efficiency for every heating system (solar, biomass, heat pump) Germ-free fresh water heating due to a special corrugated stainlesssteel pipe Space-saving design minimum heat loss (melamine resin insulation) Specifications Technical Description Max. backup operating pressure 3 bar Max. service water operating pressure 6 bar Hot water connection x " female thread* V4A (No..4) Cold water connection x " female thread* V4A (No..4) Heating/boiler connection ½" female thread* inflow absorber Thermometer and sensor connection ½" female thread* Max. temperature 0 C Specifications Type Total height Ø Ø out Width A Width B Tilt height Weight Item no. WR 500,90 mm,00 mm,000 mm,30 mm,5 mm,80 mm 334 kg WR 000,380 mm,300 mm,00 mm,0 mm,6 mm,380 mm 393 kg WR 500,70 mm,500 mm,300 mm,600 mm,8 mm,350 mm 483 kg 604 WR 3000,760 mm,450 mm,50 mm,530 mm,790 mm,780 mm 493 kg WR 00,390 mm,800 mm,600 mm,830 mm,30 mm,50 mm 585 kg WR 5000,900 mm,800 mm,600 mm,830 mm,30 mm 3,00 mm 665 kg 60445
3 i j l PRO-CLEAN Dimensions ¾" sleeve closed Insulation 00 Insulation thickness of 3000, 00 and 5000 is 0 mm. a b a b Service water connection 4 6 Pro-Clean Tank m m n 0 k c 3a Service water 3b connection d f g h e e Insulation * km Flange * only for 000S Cross section Volume at sleeve Sleeve no. Sleeve height (measured from the lid) Volume optional: electric heating extension ( cm) if electric immersion heater is used ST flange 4 H V 6 H V 7 H3 V3 8 H4 V4 9 H5 V5 0 H6 V6 H7 V7 3 H8 V8 Total volume
4 PRO-CLEAN Table of dimensions as per illustrations Position Unit of measure S 000B a mm,5,5,5,5,560,600,60,660,0,00,00 b mm,50,50,50,50,70,0,0,70,560,450,450 c mm , d mm e mm e mm f mm f mm g mm ,000 h mm , ,00 980,030,00,50,00,3 i mm 9,060,60,090,80,60,0,60,450,,50 j mm,050,00,300,30,350,330,0,300,6,380,70 k mm,60,3,,3,50,50,50,,80,50,900 l mm,70,450,530,450,630,60,630,530,930,630,0 m mm,905,960,80,330,880,390 m mm,650,780,990,790,0,005,080,90,430,980,490 n mm,760,90,0,950,00,90,80,70,660,90,800 o mm,5,680,900,680,700,890,950,80,00,700,300 o mm,680 p mm,50,70,70,70,70,80,370,360,460,70,600 q mm r mm s mm t mm Flange mm u mm , ,30 v mm 90,0,,070,60,,90,,430,0,4 w mm,60,30,,3,50,50,50,,80,500,85 x mm,350,450,60,480,70,6,660,550,070,700,075 y mm,570,690,900,70,650,90,970,85,35,890,30 z mm,650,780,990,800,0,00,065,905,,980,490 D mm ,000,00,300,50,600,600 D mm ,000,00,50,300,300 Km mm,80,975,85,00,70,80,380,350,780,50 3,00 H mm H mm H3 mm ,00 90,090 H4 mm ,00,030,070,00,0,050,80 H5 mm ,0,000,90,0,50,60,,90,460 H6 mm,0,50,,30,470,470,490,370,730,450,800 H7 mm,,5,7,570,80,765,830,675,85,750,90 H8 mm,500,630,8,655,895,850,95,760,65,85,335 V l ,85 V l ,470 V3 l ,080,490,850 V4 l ,45,35,780,30 V5 l ,085,345,560,050,595 V6 l ,060,30,65,955,575 3,80 V7 l ,05,95,635,030,50 3,75 4,060 V8 l ,55,360,75,,60 3,330 4,355 V total l ,50,490,930,430,90 3,90 4,950
5 PRO-CLEAN Sleeve assignment No. Label Dimensions Use Comment F ( flange 00) ½" Spherical exchanger layer washers for connection to a solar system a V4A (stainless steel) " connection (stainless steel) mandatory (possibly circulation lance) b V4A (stainless steel) " connection (stainless steel) mandatory (possibly circulation lance) 3 ½" Deaeration mandatory 4 EE ( inflow absorber) ½" Additional heating forward flow mandatory additional heating 5 ½" Sensor thimble for boiler sensor mandatory 6 EE ( inflow absorber) ½" Heating circuits forward flow according to hydraulic diagram 7 H (for immersion heater) " Electric immersion heater (reduced to ½") extension optional 8 ½" Additional heating return mandatory additional heating 9 E ( inflow absorber) ½" High-temperature heating circuits return according to hydraulic diagram 0 E ( inflow absorber) ½" Low temperature heating circuits return according to hydraulic diagram ½" Sensor thimble for solar sensor mandatory H (for immersion heater) " Electric immersion heater (reduced to ½") extension optional 3a V4A (stainless steel) " CW connection (stainless steel) mandatory 3b V4A (stainless steel) " CW connection (stainless steel) mandatory 5 ½" Sensor thimble for boiler thermometer optional 6 ½" Sensor thimble, usually for boiler sensor according to hydraulic diagram 7 ½" Sensor thimble according to hydraulic diagram 8 ½" Sensor thimble according to hydraulic diagram 9 ½" Drain mandatory 30a E ( inflow absorber) ½" Corrugated connection pipe, possibly priority flap 30b E ( inflow absorber) ½" Corrugated connection pipe, possibly priority flap 3 E ( inflow absorber) ½" Corrugated connection pipe 3 ½" Corrugated connection pipe 33 ½" Corrugated connection pipe Hot water tap output for pc corrugated pipe Hot water tap output and spherical exchanger sizing for Pro-Clean Stratified Tank Type B 000S optional, only in combination other tanks Tank volume l ,50,490,930,430,90 3,90 4,950 Single discharge capacity l ,050,90,70,50,60 3,560 4,475 Corrugated pipe Corrugated service water pipe volume l Length m Surface area m Tap output (hot water) T at 30 l/min C T at l/min C T at 50 l/min C T at 70 l/min C Area of use (hot water) 3 NF Can be combined ST 0- ST 0- ST 60 ST 60 ST 60 Discharge capacity (hot water up to 38 C) when the backup tank is loaded at 60 C. Temperature difference between the backup tank temperature and the service water tap temperature when the tank is half-full. 3 Figures quoted are based on standard consumption values. Specific calculations are made for extreme consumption e.g. in swimming pools, saunas etc. 4 Number of flats (3 occupants/flat). Applicable only out circulation.
6 PRO-CLEAN Hot water tap output for pc corrugated pipes Hot water tap output and spherical exchanger sizing for Pro-Clean Stratified Tank Type WR 500 WR 000 WR 500 WR 3000 WR 00 WR 5000 Tank volume l,490,930,430,90 3,90 4,950 Single discharge capacity l,90,70,50,60 3,560 4,475 Corrugated pipe Corrugated service water pipe volume l x 60 x 65 x 75 x 75 x 75 x 75 Length m x 35 x 37 x x x x Surface area m x 9.03 x x 0.3 x 0.3 x 0.3 x 0.3 ST 60 ST 60 ST 60 Can be combined Discharge capacity (hot water up to 38 C) when the backup tank is loaded at 60 C. Continuous output for Pro-Clean corrugated pipes Continuous output KW For drinking water heating from 0 to 45 C and heating water forward flow temperature of 70 C for the heating water flow rate listed below l/h,335 4,658 6,98 Heating water flow rate for the specified continuous outputs l/h,90 3,830 5,7 Continuous output KW For drinking water heating from 0 to 55 C and heating water forward flow temperature of 70 C for the heating water flow rate listed below l/h,830 3,666 4,500 Heating water flow rate for the specified continuous outputs l/h,460 4,90 7,380 Information regarding continuous output: Nominal thermal output of the boiler must be greater than or equal to the continuous output. Provide circulation pump which is suitable for the flow rate. Max. water flow rate at Pro-Clean Tank out mixing of layers Tank size [l] Volumetric flow [m 3 /h] Note: The acceptable total volumetric flow may be calculated from the specified value +30% per sleeve for each additional pressurised sleeve.
7 PRO-CLEAN Rated load at 60 C tank temperature 90 Pro-Clean,000 l Boiler output (kw) Boiler output Rated load 0 0 0,5,7 3, 5,5 7 0,5 4 6,8 9,5 Rated load Solar stratified charging T T Temp. ( C) Spherical exchanger T 3 T 4 T time/min Temp Temp Temp 3 Temp 4 Temp 5 Solar forward flow 9 Solar return flow Data heating using a spherical exchanger (ST 0) a flow quantity of 0 l/h and a collector surface area of 6 m. 3 kwh are required to obtain useable hot water at C (achieved in 98 min).
8 PRO-CLEAN Pressure loss of corrugated pipe DN Flow velocity < 0.7 m/s 0,3 0,9 0,6 0,3 0,39 0,45 0,5 0,58 0,65 0,7 0,78 0,84 0,9 0,97,03 0,6 0,9,,5,8,,4,7 3 3,3 3,6 3,9 4, 4,5 4, Flow vel. [m/s] Pressure loss in [mbar] 500 Tap quantity [m 3 /h] Tap quantity [l/min] Tap quantity and flow velocity Constituent concentration limits Concentration limits for diverse drinking water constituents when using Pro-Clean corrugated stainless-steel pipe ph value Sulphates Sodium Manganese Iron Nitrates Chlorides Ammonium Nitrite 50 mg/l 00 mg/l 0.5 mg/l 0. mg/l 50 mg/l 00 (50 ) mg/l 0.5 mg/l 0. mg/l These values may not be exceeded! Austria: 00 mg/l, Germany 50 mg/l
9 PRO-CLEAN Size determination solar collectors m collector surface area Recommended tank size 65 Solar coverage in % for space heating and hot water (00% hot water coverage in summer months) l comprising 60 l 800 old comprising 50 l Reference house: 9 kw heat load at -5 C ambient temperature Location: Würzburg/Germany, collector orientation 0 south, 30 tilt, average heating forward flow temperature 33 C Expansion backup tank,000 l comprising 50 l,50 l comprising 50 l A stratified tank can be expanded using a maximum of PSN expansion tanks (possible for a tank capacity of up to,500 l, above this value piping has to be fitted on site). Installation of fittings may be required on site. Recommended for up to 50 kw only. Tank,500 l comprising 30 l,000 l comprising 30 l,500 l comprising 30 l 3,000 l comprising 0 l volume may be tripled at a maximum. 4 pieces of corrugated connection pipe are required for each expansion tank. A priority flap may optionally be used. optional: priority flap 5/4" piping fitted on site optional: priority flap 5/4" piping fitted on site Expansion tank Stratified Tank Expansion tank Corrugated connection pipe Corrugated connection pipe
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